Stels UTV800 User manual

UTV800
4×4ES
OWNER’S MANUAL

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WARNING
● Operation of this UTV by children under the age of 16 Increase of the risk of
severe injury or death.
● An adult supervision required always.
● Never permit children under age 16 to operate this UTV.
● Overloading can adversely affect vehicle handling.
● Operator use only, passengers prohibited.
● This vehicle is designed and manufactured for OFF-ROAD use only.
● Driving on public streets, roads or highways is illegal.
●Always wear helmet and other protective equipment.
● Do not operate this vehicle after consuming Alcohol or Drugs.
● Gasoline is flammable, when refueling. Pis shut off engine to avoid sparks and
open flame.
● Read owner's manual carefully before riding. Keep owner's manual with vehicle.

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FOREWORD
Dear Customer,
Congratulations and thank you for your purchase ourAll-Terrain Vehicle (UTV). It
was designed and built to provide you with a superior ride, comfort, reliability, utility
and safety.
Your UTV was designed as a recreational UTV, for off-road use by one rider only.
This Operator’s Manual is furnished to familiarize the operator of all proper
operating procedures. It also includes information about the general care and
maintenance of your UTV.
Most importantly, carefully read the following pages regarding safety warnings and
active riding skills, and precautions. Children and adults differ in skills, physical
abilities, and judgment. Some children may not be able to operate an UTV safely.
Parents should always supervise their child’s use of the UTV at all times. Parents
should permit continued use of the UTV, only if they have determined that the child
has the ability to operate the UTV, safely and responsibly.

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All of the information in this manual is based on the latest product data and
specifications available at the time of printing, the manufacturers of UTV’s reserve
the right to make product changes and improvements, which may effect the
illustrations or explanations without notice.
If you have any other questions regarding our UTV’s operation or maintenance, any
authorized dealer can readily answer them.
Enjoy your UTV. And, if you respect your UTV, respect the environment, the local
and state laws, and act responsibly. You will gain the respect of others.
※Product and specifications are subject to change without notice.

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Table of Contents
PAYATTENTION TO YOUR SAFETY······································ 10
GUIDELINES ON SAFE DRIVING······································· 13
INTRODUCTION························································ 14
IMPORTANT MANUALINFORMATION···································· 15
IMPORTANT NOTICE··················································· 16
HOW TO IDENTIFY YOUR UTV···········································17
Engine and Vehicle Identification Number Location······················· 18
LOCATION OF THE WARNING AND SPECIFICATION LABELS··············· 19
SAFETY INFORMATION················································· 24
DESCRIPTION AND VEHICLE IDNTIFICATION····························· 30

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CONTROL FUNCTIONS················································· 32
Mains switch························································· 32
Switches···························································· 33
On–Command four-wheel drive and differential gear lock switches········· 34
Indicators & Display·················································· 35
Odometer························································ 36
Accelerator pedal·················································· 39
Brake pedal·······················································40
Drive select lever·················································· 41
Fuel tank cap························································ 42
Seats······························································· 42
Seat belts··························································· 43
Glove compartment··················································· 45
Cargo bed··························································· 46
Opening and closing the tailgate··········································· 46
Lifting and lowering the cargo bed······································ 47
Trailer hitch bracket··············································· 49
Safe driving precautions··········································· 56
Parking Adjustment··············································· 60

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Gear Shift Adjustment················································ 61
Auxiliary DC jack···················································· 64
PRE-OPERATION CHECKS·········································· 65
Front and rear brakes················································ 66
Fuel ······························································ 67
Gasohol···························································· 67
Accelerator pedal··················································· 68
Seat belts·························································· 68
Steering···························································· 69
Fittings and fasteners················································ 69
Lights······························································ 69
Switches··························································· 69
Tires······························································· 69
Tire wear limit····················································· 72
Jump-starting····················································· 73
Warming up·······················································74
Shifting···························································75
Engine break-in··················································· 76
Parking on a slope················································· 78

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Accessories and loading·············································· 79
Loading····························································· 80
Braking····························································· 86
Going uphill ·························································86
Going downhill ······················································ 88
Crossingthroughshallow ················································· 90
Encountering obstacles on the trail······································ 92
PERIODIC MAINTENANCE AND ADJUSTMENT···························· 94
Periodic maintenance/lubrication······································· 95
HOOD······························································ 97
To open·························································· 97
To close·························································· 97
Console····························································· 98
Changing Oil························································ 99
Rear knuckle upper and lower pivot lubrication··························100
Steering shaft lubrication············································· 100
Wheel removal······················································ 101
Wheel installation················································101

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Battery························································· 102
Battery maintenance············································· 103
Recommended Fuses············································ 106
Tail/brake light bulb replacement··································· 106
Troubleshooting················································· 108
Engine overheating·················································· 111
CLEANING AND STORAGE············································· 113
CLENANING······················································· 113
STORAGE························································· 115
NOISE REGULATION···················································117
ENGINE······························································ 118
Engine Oil·························································· 118
Engine Coolant····················································· 122
Air Filter···························································· 125
Drive Belt···························································126
CVT Cover Drain Screw·············································· 126

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Valve Adjustment················································· 126
Gearbox Oil······················································128
MAINTENANCE CHART················································ 130
SPECIFICATIONS······················································134

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PAY ATTENTION TO YOUR SAFETY
This section presents some of the most important information and
recommendations to help you ride your UTV safely. Please take a few moments to
read these pages. This section also includes information about the location of safety
labels on your UTV.
Important safety information
Your UTV can provide many years of service and pleasure-if you take responsibility
for your own safety and understand the challenges you can meet while riding.
There is much that you can do to protect yourself when you ride. You’ll find many
helpful recommendations throughout this manual. The following are a few that we
consider most important.
Follow the age recommendation
The minimum recommended age of this UTV model is 16. Children under age 16
should never operate this vehicle.
Always wear a helmet
It’s a proven fact: helmets significantly reduce the number and severity of head
injuries. So always wear an approved motorcycle helmet.
Protection, sturdy boots, gloves, and other protective gear.

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Ride off-road only
Your UTV is designed and manufactured for off-road use only. The tires are not
made for pavement, and the UTV does not have turn signals and other features
required for use on public roads. If you need to cross a paved or public road, get off
and walk your UTV across.
Take time to learn & practice
Even if you have ridden other UTVs, take time to become familiar with your skills
and get accustomed to the UTV is size and weight.
Because many accidents involve inexperienced or untrained riders, we urge all
riders to take
a training course approved by the UTV safety institute.
Contact an authorized UTV dealer to find out about the training courses nearest
you.
Be alert for off-road hazards
The terrain can present a variety of challenges when you ride off-road. Continually
“read” the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards.
Always keep your speed low enough to allow time to see and react to hazards.

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Ride within your limits
Pushing limits is another major cause of UTV accidents. Never ride beyond your
personal abilities or faster than conditions warrant.
Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your
ability to make good judgments and ride safely.
Don’t drink and ride
Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to
changing conditions, and your reaction time gets worse with every additional drink.
So don’t drink and ride, and don’t let your friends drink and ride either.
Keep your UTV in safe condition
It’s important to keep your UTV properly maintained and in safe riding condition.
Having a breakdown can be difficult, especially if you are stranded off-road far from
your base. To help avoid problems, inspect your UTV before every ride and perform
all recommended maintenance.
Your UTV comes with a hangtag and several labels containing important safety
information.Anyone who rides the vehicle should read and understand this
information before riding.
The labels should be considered permanent parts of the vehicle. If a label comes off
or becomes hard to read, contact your dealer for replacements.

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GUIDELINES ON SAFE DRIVING
1．when approaching corners or bends to reduce speed. Upon the completion of
turn, may gradually increase the speed.
2．when crossing the vehicles parked in front of, to be very careful. Because the
driver of the vehicle may be invisible to you and the door opened, the forward
block in your way.
3．Brake Lining may Motorcycle rinsing wetting lose their role, so when cleaning
End after walking ago, should check all brake system.
For training please callASI at 1-800-887-2887

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INTRODUCTION
Congratulations on your purchase of the UTV. It represents the result of many years
of experience in the production of fine sporting, touring, and pace-setting racing
vehicles. With the purchase of this, you can now appreciate the high degree of
craftsmanship and reliability that have made a leader in these fields.
This manual will provide you with a good basic understanding of the features and
operation of this vehicle. It also includes basic maintenance and inspection
procedures. If you have any questions regarding the operation or maintenance of
your vehicle, please consult an dealer.
！WARNING
Please read this manual carefully before operating this vehicle. Do not
attempt to operate this vehicle until you have attained adequate knowledge of
its controls and operating features. Regular inspections and careful
maintenance, along with good operating techniques, will help ensure that you
safely enjoy the capabilities and reliability of this vehicle.

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IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN
RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by the
following notations:
! The Safety Alert Symbol means ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
! WARNING: Failure to follow WARNING instructions could result in severe
injury or death to the vehicle operator, a bystander or a person
inspecting or repairing the vehicle.
CAUTION: A CAUTION indicates special precautions that must be taken to
avoid damage to the vehicle.
NOTE: A NOTE provides key information to make procedures easier or
clearer.
＊Product and specifications are subject to change without notice.

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IMPORTANT NOTICE
●This vehicle is designed and manufactured for off-road use only. It is illegal
to operate this vehicle on any public street, road, or highway. Such use is
prohibited by law.
●Check the laws and regulations in force before choosing where to operate
this vehicle. It is illegal to operate this vehicle on public lands where vehicles
its size are prohibited.
●This vehicle complies with almost all state off-highway noise level and spark
arrester laws and regulations.

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HOW TO IDENTIFY YOUR UTV
The main components of your vehicle(engine and frame) are identified by different
serial numbers. It may sometimes become necessary to locate these numbers for
warranty purposes or to trace your vehicle in the event of loss. These numbers are
required by the authorized UTV dealer to complete warranty claims properly. No
warranty will be allowed by if the engine identification number(EIN) or vehicle
identification number(VIN) is removed or mutilated in any way. We strongly
recommend that you take note of all the serial number on you vehicle and supply
them to your insurance company.

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Engine and Vehicle Identification Number Location
TYPICAL
1.EIN(Engine Identification Number on left side/under of the crankcase)
2.VIN(Vehicle Identification Number on right side/under of the frame )

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LOCATION OF THE WARNING AND
SPECIFICATION LABELS