Stockman 9005f User manual

NEW ERA

RIDE-ON MOWER

MODELS

9005F (13HP, 15HP & 17HP B&S) 2005

9005J (13HP, 15HP & 17HP B&S) 2005—2006

9006D (13HP, 15HP & 17HP B&S) 2006

9006J (13HP, 15HP & 17HP B&S) 2006—2007

9007E (15HP & 17HP B&S) 2007—2008

9008E (15HP & 17HP B&S) 2008

A10406C (18HP B&S) 2005—2006

A10406D (18HP B&S) 2006

A10406J (18HP B&S) 2006—2007

A10407E (18HP B&S) 2007—2008

A10408E (18HP B&S) 2008

A12608G (15HP, 15.5HP, 17HP & 17.5HP B&S) 2008

A12608H (15.5HP, 17.5HP, 18.5HP & 21HP B&S) 2008—2010

A12708G (18HP B&S) 2008—2009

A13809H (18HP KOHLER) 2009–2010

READ THIS MANUAL BEFORE OPERATING MACHINE

DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED

NOTE: Bring this Manual when Service & or Warranty work is required.

OWNERS INFORMATION

PRODUCT CODE:_____________ SERIAL NO:__________________

Located on label inside transmission housing

ENGINE

(Located on Engine)

B&S MODEL NO:______________TYPE____________ CODE_______________

KOHLER MODEL NO:_____________SPEC_____________ S/N_______________

DATE OF PURCHASE:__________________________________

ISSUED TO:

OWNERS NAME:

ADDRESS:

TOWN/CITY:

STATE:

AUTHORISED COX DEALER/

DISTRIBUTOR:

ADDRESS:

TOWN/CITY:

STATE:

PRE DELIVERY CHECK LIST

Check parts Assemble Service Instruction 

ALWAYS KEEP THIS MANUAL IN A SAFE PLACE.

 Read, understand, & follow all instructions in the Owner/

Operators manual.

 Know the controls and how to stop the engine quickly in

an emergency.

 Allow only responsible adults, who are familiar with the

instructions in this manual, to operate the machine.

 Clear the area to be mowed of loose objects such as

sticks, stones, bones, wire, toys, debris, etc., which

could be picked up and thrown by the blades.

 DO NOT mow whilst people, especially children, or pets

are in the mowing area.

 DO NOT mow either direction on slopes beyond 15

degrees (1 in 3.75)

 Exercise extreme caution on slopes.

 Reduce speed on slopes and in sharp turns to prevent

overturning or loss of control.

 Start or stop slowly when on slopes.

 Mow up and down slopes, not across the slope.

 Stay alert for holes or bumps in the terrain and other

hidden hazards.

 Use care when pulling loads-

a] Use only approved hitch point;

b] limit loads to those you can safely control;

c] Do not turn sharply;

d] use care when backing up.

 Maximum weight on tow hitch (9kgs).

 Maximum tow weight (Trailer & Load 130kgs).

 Watch out for traffic when crossing or operating the

mower near roadways.

 Stop the blades rotating before crossing surfaces other

than grass.

 When using attachments, never direct discharge of

material toward bystanders nor allow anyone near the

machine while it is in operation.

 Before leaving the operators position-

a] Disengage all clutches and secure cutting units;

b] Return drive pedal to neutral position and set the

parking brake;

c] Stop the engine and remove the key.

 Disengage drive to attachments and stop engine-

a] Before refueling.

b] Before removing grass-catcher;

c] Before clearing blockages from chute;

d] Before checking, cleaning or working on the mower;

e] After striking a foreign object (check the mower for

damage and make repairs before restarting and oper

ating the equipment);

f] If machine starts to vibrate abnormally (check imme

diately).

 Disengage drive to attachments when transporting or

not in use.

 A mower operator should be in good physical and men-

tal health and not under the influence of alcohol or any

drug which might impair vision, co-ordination or judg-

ment.

 Never mow while barefoot or wearing open sandals or

thongs. Wear long trousers and heavy shoes.

 It is advisable to wear suitable eye protection when op-

erating a mower.

 Mow only in daylight or good artificial light.

 Before using, always visually inspect to see that blades,

bolts and cutter assembly are not worn or damaged.

Replace worn or damaged blades and bolts in sets to

preserve balance.

 Check all nuts, bolts, and screws often; always be sure

the mower is in safe operating condition.

 Keep safety devices (guards and switches) in place and

in working order.

 Never use the mower unless the grass catcher, or

guards provided by the manufacturer, are in position.

 Ensure any replacement parts used comply with the

original manufacture’s recommendations and specifica-

tions.

 Replace worn or faulty silencers.

 Keep machine free of grass, leaves or other debris,

excessive oil, grease, or spilt fuel. These can be a fire

hazard.

 Refuel outdoors only. Do not smoke while refueling

engine. Never remove the cap of the fuel tank or add

petrol while the engine is running or the engine is hot.

Remove fuel cap slowly to relieve any tank pressure. If

fuel is spilled, do not attempt to start the engine but

move machine away from the area of the spill and avoid

creating any source of ignition until fuel vapors have

dissipated.

 Check for fuel leaks while refueling, before and while

using the mower. If a fuel leak is found, do not start or

run the engine until the fuel leak is fixed and spilled fuel

is wiped away.

 Do not operate engine in a confined space where

exhaust fumes (carbon monoxide) can collect.

 Always mount the mower from the left or the opposite

side to the discharge chute.

 Start the engine carefully with the cutting means

disengaged.

 Do not over-speed the engine or alter governor settings.

Excessive speed is dangerous and shortens mower life.

 Stop the engine whenever you leave the mower, even

for a moment.

 Store the mower in a well-ventilated room away from

naked flames such as may be found in hot water

heaters.

 Do not lend or sell the mower, without the owners/

operators Manual.

SAFETY INSTRUCTIONS

PRE-DELIVERY INSTRUCTIONS

INTRODUCTION

The purpose of this section of

the manual is to ensure the

dealer makes the necessary

installations, adjustments and

checks, before the machine is

operational. This begins upon

receiving the crated mower and

is finalised once the mower has

been sold. This is the minimum

amount of work required;

however it should not be limited

to the areas detailed in this

procedure.

RESPONSIBILITY

It is the responsibility of the

dealer to ensure that before a

machine is delivered to a

customer, it is in satisfactory

operational condition.

PROCEDURE

1. UNPACK PARTS

Check parts supplied within

plastic bag in seat protection

bag against the following list:

1 Owner/Operators Manual

1 Engine Owners Manual

1 Steering wheel Assembly

(SW14H)

1 Tube spanner AM006C1)

1 Tommy bar (AM007)

1 Spark plug tube spanner

(AM295)

1 Spark plug tube spanner

tommy bar (AM296)

1 Ignition key set (90134)

2 Clutch clearance gauges

(13126)

1 Spring pull hook (13127)

1 Pin (DP10)

2. ASSEMBLE

TOOLS & EQUIPMENT

REQUIRED:

Socket set containing 13mm &

10mm a/f sockets & extension

75mm (3”) or longer. Spanners,

10mm & 13mm a/f. 5mm Allen

key. Hammer & 6mm or 1/4”

pin punch. Battery charger 12V,

4 or 8amp.

SEAT

Remove the four fasteners

attached to the seat then re-

attach the bolts through the

seat mount as per pictorial

procedure provided.

STEERING WHEEL

To attach the steering wheel,

align the hole in the steering

wheel boss to the hole in the

steering shaft and use a

hammer and suitable punch to

drive the DP10 roll pin in,

through the hole in the

steering shaft cover into the

steering wheel and shaft.

Ensure that the pin is situated

centrally in the steering wheel

boss and that the steering is

free to turn.

PRE-DELIVERY

ELECTRIC’S

HOURMETER

Connect the black negative wire

to the terminal supplied at the

back of the hourmeter.

NOTE -The Hourmeter will

continue to operate if the

ignition switch is on.

BATTERY

(If unused for 3 months or

more)

a) Remove R.H Side cover and

rear console cover, then remove

battery retaining bracket.

b) Remove battery from mower

and place on level surface.

c) Using a 12V, 4 or 8amp

battery charger, charge the

battery for a period of 30

minutes.

After charging proceed as

follows:

Install the battery caps.

Allow battery to stand for 30

minutes.

Check acid levels in all battery

cells (top up if necessary).

d) Place charged battery back in

the battery location tray with

terminals towards the right

hand side of the mower. Install

the red battery lead on to the

positive terminal first, and then

the black battery lead on to the

negative terminal.

e) Refit the battery retaining

bracket and re-fit covers.

MOWING

ATTACHMENT

DEFLECTOR

Using a suitable spring hook,

position deflector spring from

the under side of the deflector

for the correct safety operation.

3. SERVICE

TYRES

Before operation ensure that tyre

pressures are equal.

The recommended pressure is:

Front 100kPa (15 P.S.I.).

Rear 100kPa (15 P.S.I.)

ENGINE OIL

Before operation ensure that

engine oil level is to the full mark

on the dipstick. (Refer to Engine

Owners Manual for correct oil

classification to use).

FUEL TAP

Ensure the fuel tap (lower left

front corner of fuel tank) is

turned to the on position before

attempting to start engine. (Use

unleaded fuel only).

CLUTCH PLATE

Start engine and run for approxi-

mately 1 minute at about half

throttle, switch engine off to al-

low clutch arm to centre itself

then

loosen the four square head set

screws on the clutch plates using

tube spanner (AM006C1) and

tommy bar (AM007). Insert the

clearance gauges supplied, one

between the forward clutch plate

and cone and the other between

the reverse clutch plate and cone

and hook them onto the inter-

shaft.

Slide both clutch plates against

the clearance gauges and clutch

cone tighten the set screws

firmly onto the flat on the inter-

shaft. Remove gauges.

SAFETY SWITCHES:

Start Foot switch

Sit on seat with mowing attach-

ment disengaged (Off), (manual

or electric control) attempt to

start engine without using the

Start foot switch. Engine should

not start.

Disengagement switch

Sit on seat with foot on foot

switch and cutter engaged (On),

(manual or electric control) at-

tempt to start engine. Engine

should not start.

Seat switch

(Operator presence)

Sit on seat and start engine, en-

gage cutter, (manual or electric

control) and lift weight from

seat. Engine should stop.

Pictorial Assembly Procedures - Seat

1/ Remove seat mounting

hardware from the seat.

2/ Raise seat adjustment lever

& slide the seat mount to the

forward most position.

3/ Connect the protruding wires

to the seat switch.

4/ Pass hex screw through seat

mount plate, then place plain washer

and spring washer as shown on hex

screw. Locate the hex screw into the

seat threaded insert and screw the

hex screw into the insert hand

(finger tight). Repeat on the other

side.

5/ Raise seat adjustment lever &

slide seat fully to the rear. Screw

the cap head screws into the rear

seat inserts by hand & tighten

using 5mm A/F Hex Allen Key

6/ Raise seat adjustment

lever & slide seat fully

forward. Using a 13mm

spanner tighten the front 2

seat mounts. Seat is now

ready for use.

OPERATING INSTRUCTIONS

Figure 1

Ignition Switch

Headlight Switch

Drive Pedal

Start Foot Switch

Cutting Height Adjustment Lever

The controls and their

functions are as

follows;

Ignition switch-

Used to start and stop engine.

Insert key, turn key all the way

right to start (3rd) position to start

engine. When key is released from

start (3rd) position it will return to

on | (2nd) position. Turn key all the

way left to off O (1st) position to

stop engine. Remove key from off

O (1st) position to lock ignition

switch.

Throttle control lever-

Used to regulate engine speed and

cutter speed. Pull lever fully back

for slow engine speed. 13HP, 15HP

and 17HP push lever forward to the

orange line for fast engine speed.

18HP push lever forward to top of

slot for fast engine speed.

Choke control-

Used to start a cold engine. 18.5HP,

21HP & 18HP push throttle control

lever up into the choke position to

start cold engine. Pull throttle

control lever down into the orange

range after engine has started.

Headlight switch-

Used to turn headlight on or off.

With ignition switch in on | (2nd)

position, toggle switch lever back to

on | position to turn headlights on.

toggle switch lever forward to off O

position to turn headlights off.

Mowing attachment clutch/brake

control-

Used to start and stop mowing

attachment. With engine running at

fast speed, ease handle fully

backward to on | position to start

mowing attachment. Push handle

fully forward to off O position to

stop mowing attachment.

Cutting height adjustment

lever-

Used to change the mowing

attachment cutting height. To

raise cutting height, pull lever

towards you and up, stop at desired

cutting height and push lever into

adjacent notch. To lower cutting

height, pull towards you and lower

the lever to desired height and push

lever into adjacent notch.

Drive pedal-

Used to control an infinitely

variable ground speed between

zero and maximum in forward or

reverse. Also to select neutral.

With engine running push down

on front of pedal to travel

forward. With engine running

push down on back of pedal to

travel in reverse. When pressure

is released from front or back of

pedal it will return to neutral

position. It is not necessary to

return to neutral before changing

from forward to reverse or

reverse to forward.

Foot brake pedal-

Used to stop machine travel before

setting park brake. Push pedal

down to apply brake. Remove foot

from pedal to release brake.

Park brake lever-

Used to keep machine stationary.

With drive pedal in neutral position

and machine stationary push lever

down and away from you to the

‘ON’ position to apply brake. To

release brake simply bump lever

down and towards you, the spring

tension will return the lever to the

‘OFF’ position.

NOTE–Applying park brake

while machine is moving

and/or attempting to drive

off with the park brake not

fully in the off position will

damage the teeth of the

large sprocket.

Start Foot switch -

Used to ensure drive is in neutral

when starting engine electrically.

Place right foot on and depress foot

switch to start engine with ignition

key.

Fuel tap knob-

Used to shut off fuel line when

machine is transported or not in

operation to prevent fuel leakage.

Remove left hand side cover and

locate fuel tap at the bottom of the

fuel tank. Turn fuel tap knob to

right 1/4 turn to off position to shut

fuel line. Turn fuel tap knob to left

1/4 turn to on position to open fuel

line.

The instruments and

THEIR functions are as

follows;

Hourmeter-

Used to indicate the number of

hours the engine has operated.

Note:- If the ignition switch is in the

on position with the engine off the

hourmeter will continue to operate.

Fuel level windows-

Used to indicate fuel remaining in

fuel tank.

Oil level dipstick-

Used to indicate oil level in engine

when engine is not running. (Refer

to engine owners manual for

instructions on checking engine oil

level)

STARTING ENGINE

Electric starter:

Cold engine: Check engine oil

level, check fuel level, open fuel

line. To start engine, place throttle

control lever into choke position

(18.5HP, 21HP & 18HP Kohler),

ensure mowing attachment clutch/

brake control (manual or electrical)

is in the off O position, place right

foot on and depress start foot

switch , insert key in ignition switch,

turn key all the way right to start

(3rd) position, release key when

engine has started. Note:

Continuous cranking for more than

15 seconds can damage the starter

motor. Short starting cycles give

best starter motor life. Allow starter

motor to cool for 2 minutes before

attempting to restart engine. After

engine starts, move throttle control

out of the choke position and into

the orange range (18.5HP, 21HP &

18HP Kohler), move throttle control

lever to obtain desired engine

speed.

Hot engine:

To start engine, place throttle control

slightly past slow position, ensure

mowing attachment clutch/brake

control (manual or electrical) is in the

off O position, place right foot on and

depress foot switch plate, insert key in

ignition switch,

OPERATING INSTRUCTIONS

turn key all the way right to start

(3rd) position, release key when

engine has started. Move throttle

control lever to obtain desired

engine speed.

Cold engine:

Check engine oil level, check fuel

level, open fuel line. To start

engine, place throttle control lever

in fast position, place choke control

into choke position, ensure mowing

attachment clutch/brake control

(manual or electrical) is in the off O

position, insert key in ignition

switch, turn key to the right to on |

(2nd) position. Ensure park brake is

applied, open bonnet, grasp starter

grip and pull lightly until resistance

is felt, then pull rapidly. Do not

allow starter grip to snap back

against engine, return starter grip

gently to prevent damage to starter

cord. After engine starts gradually

push choke knob fully in, move

throttle control lever to obtain

desired engine speed.

Hot engine:

To start engine, place throttle

control slightly past slow position,

ensure mowing attachment clutch/

brake control (manual or electrical)

is in the off O position, insert key in

ignition switch, turn key to the right

to on | (2nd) position. Ensure

park brake is applied, open bonnet,

grasp starter grip and pull lightly

until resistance is felt, then pull

rapidly. Do not allow starter grip to

snap back against engine, return

starter grip gently to prevent

damage to starter cord. When

engine has started move throttle

control lever to obtain desired

engine speed.

STOPPING ENGINE

When stopping engine, ensure

mowing attachment clutch/brake

control (manual or electrical) is in

the off position, return throttle to

slow position, turn ignition switch to

the off O (1st) position.

DRIVING - TO TRAVEL

MACHINE FORWARD OR

REVERSE:

With engine running set throttle

control lever to obtain desired

engine speed. Apply downward

pressure on front of drive pedal

with toes to travel forward, or

apply downward pressure on back

of drive pedal with heel to travel

in reverse. It is not necessary to

apply foot brake before changing

from forward to reverse or

reverse to forward. The amount

of pressure can be used to

control the ground speed, light

pressure will give a slow ground

speed, heavy pressure will give a

fast ground speed. Heavy

pressure may also be required

when travelling up slopes or

when heavy loads are being

towed or carried. Excessive

pressure should not need to be

applied to the drive pedal to

obtain a fast ground speed. When

operating the mower on slopes

greater than 10 degrees but less

than 15 degrees for a prolonged

period, you may experience minor

clutch fade, should this occur,

vary your mowing style eg: mow

around some flat areas, then the

slope followed by the flat area

again. This will allow the drive to

cool before travelling up the slope

again.

NOTE:

When mowing slopes keep

clutch pedal in forward or

reverse, depending on the

direction of the machine.

The low gearing will

prevent it from picking up

excessive speed. If very

steep, it may be necessary

to throttle back slightly and

or apply a light pedal

pressure to the opposite

clutch plate. i.e. move

clutch pedal into reverse

when going forward down

a slope or into forward

when reversing down a

slope. Ensure that when

pressure is applied to the

drive pedal the back wheel/

s start rotating or damage

will occur to drive system.

NOTE–Do Not mow either

direction on slopes beyond

15 degrees (1 in 3.75).

TO STOP MACHINE TRAVEL

ENGINE RUNNING:

The drive pedal may be used to

stop the machine. If traveling

forward push the pedal into reverse

until machine stops, then bring the

pedal back to neutral position or

vice versa if traveling in reverse.

Should failure of the drive system

occur during operation use the foot

brake pedal to stop machine travel.

ENGINE STOPPED:

Use foot brake pedal only.

NOTE:

Damage to clutch cone will

occur if clutch pedal is used

to stop machine travel with

the engine not running.

MANOEUVRING:

Due to the heel and toe type action

of the drive pedal, it is possible to

take the machine straight from

forward to reverse and vice versa

without applying the foot brake.

This instant forward and reverse

operation in conjunction with it

tight turning radius makes the

machine very maneuverable and

the sharpest turns can be

negotiated easily and quickly.

Note:

Take care when reversing,

always look in the direction

of intended travel before

changing direction.

DIFFERENTIAL OPTION:

The differential is used to permit

the back wheels to rotate at

different speeds when maneuvering

tight turns avoiding wheel slip

which may damage the lawn.

TRANSPORTING

If your machine is transported

regularly from site to site, especially

by trailer, it is recommended to

either adjust clutch plates wide

apart (re-tighten bolts) or place

cardboard between clutch cone and

clutch plates to avoid damaging the

clutch cone.

BEFORE EACH USE

Change engine oil - Clean machine - Lubricate as per required

DATE / / HOURS..........................DEALER................................................

MAINTENANCE SCHEDULE

Check engine oil level, adjust if required

Check engine air cleaner foam pre-cleaner, service if req

Check engine rotating screen/finger guard, clean if req

Check engine air inlet console screen, clean if required

Check operation of safety switches, service if required

Check foot brake operation, adjust if required

Lubricate as per required

Check tyre pressures, adjust if required

Grease stub axles

Check mowing attachment cutter blades, bolts, nuts, disc/s,

housing, and guards for wear or damage, replace if required

Check for loose fasteners, tighten if required

BEFORE STORAGE

EVERY 5 HOURS

Check engine oil level, adjust if required Lubricate chains(motorcycle chainlube preferred)

Check engine air cleaner foam pre-cleaner, service if req

Check engine rotating screen/finger guard, clean if required

Check engine air inlet console screen, clean if required*

*Service more often under dusty conditions, or where air born debris is present

1 MONTH OR 5 HOURS W

1 MONTH OR 5 HOURS WHICH EVER OCCURS FIRST

HICH EVER OCCURS FIRST

Change engine oil

Check engine air cleaner foampre-cleaner, service if required

Check engine rotating screen/finger guard, clean if required

Check engine air inletconsole screen, clean if required

Check foot brake operation, adjust if required

Check operation of safety switches, service if required

Check tyre pressures, adjust if required

Grease stub axles

Check for loose fasteners, tighten if required

Check clutcharm action, adjust if required

Check mowing attachment cutter blades, bolts, nuts, disc/s,

housing , and guards for damage, replace if required

DATE / / HOURS..........................DEALER................................................

*Service more often under dusty conditions, or where air borne debris is present

3 MONTH OR 25 HOURS

3 MONTH OR 25 HOURS WHICH EVER OCCURS FIRST

WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient

temperature

Check engine air cleaner foampre-cleaner, service if required *

Check engine rotating screen/finger guard, clean if required *

Check engine air inletconsole screen, clean if required*

Check foot brake operation, adjust if required

Check operation of safety switches and replace if required

Check tyre pressures, adjust if required

Grease stub axles *

Check for loose fasteners, tighten if required

Check battery condition, service if required

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing, and guards for wear or damage, replace if required

Lubricate steering & drive chains (motorcycle chain lube preferred)

*Service more often under dusty conditions, or where air borne debris is present

6 MONTH OR 50 HOURS

6 MONTH OR 50 HOURS WHICH EVER OCCURS FIRST

WHICH EVER OCCURS FIRST

Change engine oil

If fitted clean engine exhaust spark arrester

Check engine air cleaner foam pre-cleaner , service if required *

Check engine rotating screen/finger guard , clean if required*

Check engine air inletconsole screen clean if required *

Check foot brake operation and lining for ware, adjust or replace if

req. Check operation of safetyswitches, service if required

Check tyre pressures, adjust if required

Grease stub axles *

Check steering chain and sprockets or wear, adjust if required

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing, and guards for wear or damage, replace if required

Check clutcharm action, adjust if required

Check belts for wear or damage, replace if required

Check drive chain and sprockets for wear, replace if required

If fitted dismantle, clean, re-grease, and reassemble differential

If fitted check mowingattachment brake pad for wear, replace if

required

If fitted check mowingattachment electric clutch brake air gap,

adjust if req

Check for loose fasteners, tighten if required

Check drive clutch plates and cone forwear or damage, adjust or

service if req

Check battery condition, service if required

Check & tighten if necessary the clamp around the lower boss of

the steering box where it mounts onto the lower steering shaft

Lubricate steering & drive chains (motorcycle chain lube preferred)

DATE / / HOURS..........................DEALER................................................

9 MONTHS OR 75 HOURS WHICH EVER OCCURS F

9 MONTHS OR 75 HOURS WHICH EVER OCCURS FIRST

IRST

Change engine oil if operating under heavy load or high ambient

temperature

Check engine air cleaner foampre-cleaner, service if required *

Check engine rotating screen/finger guard, clean if required *

Check engine air inletconsole screen, clean if required*

Check foot brake operation, adjust if required

Check operation of safety switches and replace if required

Check tyre pressures, adjust if required

Grease stub axles *

Check for loose fasteners, tighten if required

Check battery condition, service if required

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing, and guards for wear or damage, replace if required

Lubricate steering & drive chains (motorcycle chain lube preferred)

12 MONTHS OR 100 HOURS WHICH EVER OCCURS FIRST

If fitted replace engine oil filter.

Change engine oil.

Check engine spark plug, clean, adjust, or replace if required.

If fitted clean engine exhaust spark arrester.

Check engine air cleaner foampre-cleaner, service if required *.

Check engine air cleaner cartridge, service if required*.

Clean engine cooling system*.

Check engine air inletconsole screen, clean if required*.

Replace in-line fuel filter.

Check foot brake operation and lining for ware, adjust or replace if

req.

Grease stub axles *.

Check tyre pressures, adjust if required.

Check operation of safety switches, service if required.

Check steering chain an sprockets or wear, adjust if required.

Check drive chain and sprockets for wear, replace if required.

Check belts for wear or damage, replace if required.

Check clutcharm action, adjust if required.

Re-tension rear wheel adaptor retaining nut/s.

If fitted re-tension differential outer gear retaining bolts.

Check battery condition, service if required.

If fitted check mowingattachment brake pad for wear, replace if

req.

If fitted check mowingattachment electric clutch brake air gap,

adjust if req.

Check for loose fasteners, tighten if required.

Check drive clutch plates and cone forwear or damage, adjust or

service if required.

Check clutcharm action, adjust if required.

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing, and guards for wear or damage, replace if required.

Check & tighten if necessary the clamp around the lower boss of

the steering box where it mounts onto the lower steering shaft

Lubricate steering & drive chains (motorcycle chain lube preferred)

DATE / / HOURS..........................DEALER................................................

*Service more often under dusty conditions, or where air borne debris is present

15 MONTHS OR 125 HOURS WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient

temperature.

Check engine air cleaner foampre-cleaner, service if required *.

Check engine rotating screen/finger guard, clean if required *.

Check engine air inletconsole screen, clean if required*.

Check foot brake operation, adjust if required.

Check operation of safety switches and replace if required.

Check tyre pressures, adjust if required.

Grease stub axles *.

Check battery condition, service if required.

Check for loose fasteners, tighten if required.

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing, and guards for wear or damage, replace if required.

Lubricate steering & drive chains (motorcycle chain lube preferred)

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

18 MONTHS OR 150 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

Change engine oil.

If fitted clean engine exhaust spark arrestor.

Check engine air cleaner foampre-cleaner, service if required *.

Check engine rotating screen/finger guard, clean if required *.

Check engine air inletconsole screen, clean if required*.

Check foot brake operation and lining wear, adjust or replace if req.

Check operation of safety switches, service if required.

Check tyre pressures, adjust if required.

Grease stub axles *.

Check steering chain and sprockets or wear, adjust if required.

Check belts for wear or damage, replace if required.

Check drive chain and sprockets for wear, replace if required.

If fitted dismantle, clean, re-grease, and reassemble differential.

If fitted check mowingattachment brake pad for wear, replace if

required.

If fitted check mowingattachment electric clutch brake air gap, ad-

just if req.

Check drive clutch plates and cone forwear or damage, adjust/

service if req.

Check clutcharm action, adjust if required.

Check battery condition, service if required.

Check for loose fasteners, tighten if required.

Check mowing attachment cutter blades, bolts, nuts, disc/s, housing,

and guards for wear or damage, replace if required.

Check & tighten if necessary the clamp around the lower boss of the

steering box where it mounts onto the lower steering shaft

Lubricate steering & drive chains (motorcycle chain lube preferred)

21 MONTHS OR 175 HOURS WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient

temperature.

Check engine air cleaner foampre-cleaner, service if required *.

Check engine rotating screen/finger guard, clean if required *.

Check engine air inletconsole screen, clean if required*.

Check foot brake operation, adjust if required.

Check operation of safety switches and replace if required.

Check tyre pressures, adjust if required.

Grease stub axles *.

Check battery condition, service if required.

Check for loose fasteners, tighten if required.

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing, and guards for wear or damage, replace if required.

Lubricate steering & drive chains (motorcycle chain lube preferred)

24 MONTHS OR 200 HOURS WHICH EVER OCCURS FIRST

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

If fitted replace engine oil filter.

Change engine oil.

Check engine spark plug, clean, adjust, or replace if required.

If fitted clean engine exhaust spark arrestor.

Check engine air cleaner foam pre-cleaner , service if required *.

Check engine air cleaner cartridge, service if required.

Clean engine cooling system*.

Check engine air inlet console screen , clean if required *.

Replace in-line fuel filter.

Check foot brake operation and lining for ware, adjust or replace if

req.

Check operation of safety switches, service if required.

Check tyre pressures, adjust if required.

Grease stub axles *

Check steering chain and sprockets or wear, adjust if required

Check belts for wear or damage, replace if required.

Check drive chain and sprockets for wear, replace if required.

If fitted re-tension differential outer gear retaining bolts.

Re-tension rear wheel adapter retaining nut/s.

If fitted check mowingattachment brake pad for wear, replace if

required.

If fitted check mowingattachment electric clutch brake air gap,

adjust if req.

Check clutcharm action, adjust if required

Check battery condition, service if required

Check for loose fasteners, tighten if required

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing , and guards for wear or damage, replace if required.

Check & tighten if necessary the clamp around the lower boss of

the steering box where it mounts onto the lower steering shaft

Lubricate steering & drive chains (motorcycle chain lube preferred)

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

27 MONTHS OR 225 HOURS WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient

temperature.

Check engine air cleaner foampre-cleaner, service if required *.

Check engine rotating screen/finger guard, clean if required *.

Check engine air inletconsole screen, clean if required*.

Check foot brake operation, adjust if required.

Check operation of safety switches and replace if required.

Check tyre pressures, adjust if required.

Grease stub axles *.

Check battery condition, service if required.

Check for loose fasteners, tighten if required.

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing, and guards for wear or damage, replace if required

Lubricate steering & drive chains (motorcycle chain lube preferred)

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

30 MONTHS OR 250 HOURS WHICH EVER OCCURS FIRST

Change engine oil.

If fitted clean engine exhaust spark arrestor.

Check engine air cleaner foam pre-cleaner , service if required *.

Check engine rotating screen/finger guard , clean if required*.

Check engine air inlet console screen , clean if required *.

Check foot brake operation and lining for ware, adjust or replace if

req.

Check operation of safety switches, service if required.

Check tyre pressures, adjust if required.

Grease stub axles *.

Check steering chain an sprockets or wear, adjust if required.

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing, and guards for wear or damage, replace if required.

Check belts for wear or damage, replace if required

Check drive chain and sprockets for wear, replace if required

If fitted dismantle, clean, re-grease, and reassemble differential

If fitted check mowingattachment brake pad for wear, replace if

required

If fitted check mowingattachment electric clutch brake air gap,

adjust if req,

Check drive clutch plates and cone for wear or damage.

adjust or service if required.

Check clutcharm action, adjust if required.

Check battery condition, service if required.

Check for loose fasteners, tighten if require

Check & tighten if necessary the clamp around the lower boss of

the steering box where it mounts onto the lower steering shaft

Lubricate steering & drive chains (motorcycle chain lube preferred)

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

33 MONTHS OR 275 HOURS WHICH EVER OCCURS FIRST

Change engine oil if operating under heavy load or high ambient

temperature

Check engine air cleaner foampre-cleaner, service if required *

Check engine rotating screen/finger guard, clean if required *

Check engine air inletconsole screen, clean if required*

Check foot brake operation, adjust if required

Check operation of safety switches and replace if required

Check tyre pressures, adjust if required

Grease stub axles *

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing , and guards for wear or damage, replace if required

Check battery condition, service if required

Check for loose fasteners, tighten if required

Lubricate drive & steering chains (motorcycle chain lube preferred)

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

36 MONTHS OR 300 HOURS WHICH EVER OCCURS FIRST

If fitted replace engine oil filter

Change engine oil

Check engine spark plug, clean, adjust, or replace if required

If fitted clean engine exhaust spark arrestor

Check engine air cleaner foam pre-cleaner, service if required *

Check engine air cleaner cartridge, service if required

Clean engine cooling system*

Check engine air inlet console screen , clean if required *

Replace in-line fuel filter

Check foot brake operation and lining for ware, adjust or replace if

req.

Check operation of safety switches, service if required

Check tyre pressures, adjust if required

Grease stub axles *

Check steering chain an sprockets or wear, adjust if required

Check mowing attachment cutter blades, bolts, nuts, disc/s, hous-

ing, and guards for wear or damage, replace if required

Check belts for wear or damage, replace if required

Check drive chain and sprockets for wear, replace if required

If fitted re-tension differential outer gear retaining bolts

Re-tension rear wheel adapter retaining nut/s

If fitted check mowingattachment brake pad for wear, replace if

required

If fitted check mowingattachment electric clutch brake air gap,

adjust if req

Check drive clutch plates and cone forwear or damage, adjust/

service if req

Check clutcharm action, adjust if required

Check battery condition, service if required

Check for loose fasteners, tighten if required

Check & tighten if necessary the clamp around the lower boss of

the steering box where it mounts onto the lower steering shaft

Lubricate drive & steering chains (motorcycle chain lube preferred)

*Service more often under dusty conditions, or where air borne debris is present

DATE / / HOURS..........................DEALER................................................

MAINTENANCE INSTRUCTIONS

Before servicing, disconnect spark

plug wire and ground it,

disconnect battery at negative

terminal, to prevent accidental

starting.

Reference to the left or right side of

the machine is determined by sitting in

the operating position.

IMPORTANT

If operating in conditions such as

those mentioned below, engine oil, air

filtering, chassis lubrication, greasing

and adjustments should be serviced

at more frequent intervals than

specified in this booklet.

a. Mowing in damp or wet conditions.

b. Mowing in rough or dusty

conditions.

c. Mowing in hilly areas under heavy

load.

Ensure machine has park brake

engaged when attempting to

start engine. Disengage park

brake before applying drive

pressure to clutch pedal.

Never alter factory setting of

maximum engine R.P.M.

STEERING –

Check, lubricate & adjust the steering chain

if necessary

Check & replace steering tie rod ball joints

if worn.

DIFFERENTIAL -

For models fitted with a differential it is

essential that the maintenance schedule

supplied be performed by your COX

INDUSTRIES Dealer. This will ensure the

differential has trouble free operation and

long service life.

CHECK ENGINE OIL LEVEL - Refer to

engine owners manual for correct method

to check engine oil level.

CHANGE ENGINE OIL -

Refer to engine owners manual for correct

method to change engine oil.

CHECK ENGINE AIR CLEANER FOAM

PRE-CLEANER -

Refer to engine owners manual for correct

method to check and service engine air

cleaner foam pre-cleaner.

CHECK ENGINE INLET VENTS -

If Vents are more than one quarter blocked

by debris clean Vents.

Wipe vents with hand, rag or brush to

remove debris from vent openings.

CHECK ENGINE ROTATING

SCREEN/FINGER GUARD –

Refer to engine owners manual for correct

method to check and clean engine rotating

screen /debris guard.

CHECK FOOT BRAKE

OPERATION -

Measure the distance between the under

side of the pedal rubber to footrest by

holding pedal down using hand pressure. If

less than 50mm (2”) adjust brake. Adjust

brake by tightening the nyloc nut on brake

pull rod (pedal end) to give 90mm (3 1/2”)

between the brake pedal rubber and

footrest (using hand pressure on brake

pedal).

CHECK TYRE PRESSURES –

Adjust front and rear tyre pressure to

100kPa (15psi).

CHECK OPERATION OF SAFETY

SWITCHES -

Foot Switch - Sit on seat with cutter

disengaged, (manual or electric control)

attempt to start engine without using the

foot switch. Engine should not start.

Disengagement Switch - Sit on seat with

foot on foot switch and cutter engaged,

(manual or electric control) attempt to start

engine. Engine should not start.

Seat Switch - Sit on seat and start engine,

engage cutter, (manual or electric control)

and lift weight from seat. Engine should

stop.

CHECK FOR LOOSE

FASTENERS -

TORQUE SETTINGS

1/4” UNC BOLT/NUT 10Nm (84lbf in)

5/16” UNF BOLT 23Nm (17lbf ft)

5/16” UNC BOLT/NUT 20Nm (180lbfin)

3/8” UNF BOLT 41Nm (30lbf ft)

3/8” UNC BOLT/NUT 36Nm (27lbf ft)

7/16” UNF BOLT 68Nm (50lbf ft)

1/2” UNC BOLT/NUT 90Nm (66lbf ft)

3/8” UNF BOLT P/N B0620F CLUTCH SHAFT

ONLY 35Nm (26lbf ft)

6mm BOLT/NUT 9Nm (80lbf in)

8mm BOLT/NUT 30Nm (22lbf ft)

20mm NUT 100Nm (74lbf ft)

5/8” UNF NUT 100Nm (74lbf ft)

CHECK BATTERY CONDITION -

Loosen knob on the console hatch, slide

hatch up, then pull out at the base (slide

fuel tank out a small distance) and remove

hatch. Pull battery out. Remove battery

caps and adjust electrolyte levels between

upper & lower level marks on battery case

using distilled water. Place battery in its

recess. (Make sure battery leads are clear of

steering universal). Install the console

hatch by inserting into console top, push

hatch bottom and fuel tank into console,

push down to engage pins in chassis,

tighten top knob by hand.

GREASE STUB AXLES -

Clean grease nipple, use grease gun and

general purpose grease to force old grease

from top and bottom of front axle bushes.

Jack up front of machine if grease is not

released from bottom of bush.

REMOVE MOWING

ATTACHMENT -

With engine off fully lower mowing

attachment, and using spring hook and

tommy bar supplied, disconnect the three

springs below the front axle beam (warning,

springs are under tension). Disconnect rear

lifting link, push attachment to the rear to

loosen vee belt, remove vee belt from the

rear pulley then attachment pivot rod. Turn

steering to full left hand lock and slide

attachment from under machine to the right

hand side. To refit, reverse the above

procedure.

REPLACE P.T.O. TO CUTTER BELT -

Engage park brake, place mowing

attachment in lowest position remove the

front ends of the three springs from under

front axle beam using spring hook and

tommy bar supplied, (caution springs are

under tension) remove R Pin from rear

lifting link, disconnect link from mowing

attachment and push mowing attachment

to the rear to loosen belt. Remove belt

from pulleys and replace with new belt,

reverse the above procedure to re-tension

belt.

REPLACE BLADES -

Stop engine. Remove spark plug lead. Lift

windrower and raise cutter to highest

position. If necessary simply remove the

blade bolt and nut using a suitable spanner

and replace all blades, bolts and nuts. For

40" mowing attachment it is advisable to

remove mowing attachment for blade

replacement. Tighten blade nut to (36-

40Nm). Do not over-tighten.

CLUTCH PLATE ADJUSTMENT –Start

engine and run for approx 1 min at about

half throttle, switch engine off, loosen the

four square head set screws on the clutch

plates using the tube spanner (AM006C1)

and tommy bar (AM007). Insert the two

clearance gauges supplied, one between

the forward clutch plate and cone and the

other in the reverse side and hook them

onto the intershaft. Slide both clutch plates

against the clearance gauges and clutch

cone. Tighten the set screws firmly onto the

flat machined on the intershaft. (Do not

over-tighten set screws). Remove gauges.

Under no circumstances allow

grease or oil to come into

contact with the Clutch Cone

or Clutch Plates. Should this

problem occur, clean off

immediately with petrol whilst

surface areas are cool and

allow to dry before operating

machine.

REPLACE DRIVE CHAIN -

Engage park brake, jack up rear of

machine, and remove L/H wheel. Push

chain tensioner arms, one at a time, away

from chain and using a suitable spanner

tighten pivot bolt lock nuts to hold them

out. Release park brake then turn rear axle

to bring chain into a suitable position for

removal of the chain connecting link.

Remove connecting link and chain. Inspect

both sprockets for wear or damage, replace

if necessary. Install new chain and

connecting link with the link clip between

the wheel and chain. Release pivot arm

nuts until arm moves freely back to chain.

Engage park brake, install wheel and lower

machine.

SEAT ADJUSTMENT -

Remove the front two bolts and the lower

rubber bushes from the spacer sleeves. Lift

the front of the seat, insert the spacer

sleeves with the top rubber bushes into the

desired seat position hole. Install lower

rubber bushes and bolts and tighten.

CLEANING AND POLISHING PLASTIC

BONNET & FOOT PAN -

To keep scratches on bonnet to minimum,

do not rub or brush off with bare hands, use

a soft cloth or a light flow of compressed

air. For dirt, wash with a steady stream of

water only (no detergent), then blow off

excess water with air. To polish remove

excess dust or dirt. When surface is dry,

spray on an automotive type plastic

preservative and leave on for 30 to 60

seconds. Using a dry soft cloth (i.e.

cheesecloth) wipe off to bring up lustre.

CLEANING MACHINE WITH WATER

PRESSURE –

Allow machine to cool down (min 2 hrs)

before hosing down. Start engine and

engage drive and cutting systems to clear

water from pulleys, belts and clutch areas.

Stop engine and allow machine to dry.

Lubricate as per lubrication chart before

storage.

GENUINE SPARE PARTS -

Always use Genuine Cox Factory Made

Spare Parts. Use of non genuine COX

spares will void your warranty.

SAFETY FIRST -

The use of any mechanical appliance can

cause injury if incorrect procedures are

used. Please ensure that all family

members of intended operators read this

manual and safety instructions thoroughly.

MAINTENANCE INSTRUCTIONS

MAINTENANCE INSTRUCTIONS CONT.

CONT.

We are proud that you have purchased a Cox product and urge you to follow these instructions to obtain the maximum life

for your machine. If in doubt check with your supplier.

MODELS

MODELS 9005F,

9005F,

9005F, 9005

9005

9005J

J, 9006D,

, 9006D,

A10406C

A10406C &

A10406D

A10406D:

BODY COMPONENTS & TOOL KIT

ITEM PART NO. DESCRIPTION QTY

1 90096 Console Lug 1

2 RECS6 Receptacle 6

3 RETP6 Retainer, Plastic 6

4 STDR614 Stud 4

5 STDR622 Stud 2

6 BHSSM5X12 Screw 4

7 NM5NT Nut 4

8 WG06X08 Grommet, Wiring 2

9 90034 Left Side Cover 1

10 90035 Right Side Cover 1

11 90033 Battery Cover 1

12 90084 Sub-Assy, Bumper Bar 1

12.1 90070 Bumper Bar 1

12.2 90020 Support, Bumper Bar 1

12.3 SH0825M Screw 2

12.4 NHM8 Nut 2

13 NM6NT Nut 6

14 NM8NT Nut 2

15 90032 Dashboard Steering Column Cover 1

16 DEC182 Decal, Throttle Control (13HP 15HP 17HP only) 1

DEC176 Decal, Dash (18HP only) 1

17* DEC181 Decal, Dash, Cutter Engage (13HP Only) 1

17** DEC175 Decal, Cutter Slot And Light 15HP 17HP 18HP 1

18 90063 Rubber Dash Insert, Disengagement 1

19 90064 Rubber Dash Insert, Throttle 1

ITEM PART NO. DESCRIPTION QTY

20* 90067 Sun Glass Holder 13HP 1

20** AM211 Hour Meter 15HP 17HP 18HP 1

21** 90128 Switch, Light 1

22 90129 Ignition Switch 1

23 90076 Battery Spill Mat 1

24 B0625M Bolt 6

25 90140 Bush, Bumper 6

26 BHSSM5X12 Screw 5

27 NM5NT Nut 5

28 DEC201 Decal, Instruct, Operation 1

29 90079 Rear Cover, Transmission Housing 1

30 DEC08505K Decal, Warning, Fuel 1

31 DEC135 Decal, Caution. Hot Muffler 1

* Denotes 13HP Models Only

** Denotes 15HP, 17HP & 18HP Models Only

TOOL KIT

ITEM PART NO. DESCRIPTION QTY

1 AM006C1 Spanner, Tube, Clutch Plate 1

2 AM007 Bar, Tommy 1

3 AM295 Spanner, Tube, Spark Plug 1

4 13126 Gauge, Clutch Clearance 2

5 13127 Hook, Spring Pull 1

6 90134 Key, Ignition Switch 2

MODELS

MODELS 9006J, 9007E,

9006J, 9007E,

9006J, 9007E, 9008E, A10406J, A10407E

9008E, A10406J, A10407E

A10408E

BODY COMPONENTS & TOOL KIT

TOOL KIT

ITEM PART NO. DESCRIPTION QTY

1 AM006C1 Spanner, Tube, Clutch Plate 1

2 AM007 Bar, Tommy 1

3 AM295 Spanner, Tube, Spark Plug 1

4 13126 Gauge, Clutch Clearance 2

5 13127 Hook, Spring Pull 1

6 90134 Key, Ignition Switch 2

ITEM PART N0. DESCRIPTION QTY

1 90033 Battery Cover 1

DEC201 Decal, Instruction, Operation 1

2 90034 Left Side Cover 1

3 90035 Right Side Cover 1

4 90045 Right Foot Mat 1

5 90046 Left Foot Mat 1

6 90047 Hand Brake Shroud 1

7 90048 Height Adjustment Shroud 1

8 90056 Sub-Assy, Steering Wheel 1

9 90072 Centre Foot Mat 1

10 90075 Mud Flap 1

11 90076 Battery Spill Mat 1

12 90020 Support, Bumper Bar, Charcoal Grey 1

13 90070 Bumper Bar 1

14 NHM8 Nut 2

15 SH0825M Screw 2

16 90085 Sub-Assy, Bonnet 15 HP & 17HP 1

90174 Sub-Assy, Bonnet 18 HP

17 90032 Dashboard Steering Column Cove 1

18 90063 Rubber Dash Insert, Disengagement 1

19 90064 Rubber Dash Insert, Throttle 1

20 90128 Switch, Light 1

21 90129 Ignition Switch 1

22 AM211 Hour Meter 1

23 DEC175 Decal, Cutter Slot And Light 1

24 DEC182 Decal, Throttle Control 15 HP & 17HP 1

ITEM PART N0. DESCRIPTION QTY

DEC176 Decal, Throttle Control 18 HP

25 90096 Console Lug 1

26 90132 Rivet, Plastic Grip Range 4.6m 5

27 90140 Bush, Bumper 6

28 90205 Pan, Foot, Plastic, Red 1

29 90247 Cover, Inspection, Top, Grey 1

30 90248 Sub-Assy, Mechanism, Slide, Seat 1

31 90250 Sub-Assy, Seat, New Era Stockman 1

32 B0625M Bolt 6

33 BHSSM5X12 Button Head Cap Screw 7

34 NM5NT Nut 5

35 NM6NT Nut 32

36 NM8NT Nut 4

37 RECS4 Receptacle, 1/4turn, Clip-On 4

38 RECS6 Receptacle, 1/4turn, Slip On 6

39 RETP6 Retainer, 1/4turn, Plastic 6

40 RETS4 Retainer, 1/4turn, Steel 4

41 SH0616M Screw 26

42 SH0825M Screw 2

43 SP1PNOSM Switch, Plunger 1

44 SPPK5X16 Pt Screw 8

45 STDR414 Stud, 1/4turn, Bail 4

46 STDR614 Stud, 1/4turn, Ring 4

47 STDR622 Stud, 1/4turn, Ring 2

48 W041018 Washer 18

49 WG06x08 Grommet, Wiring 6

DEC127 Decal, Warning, Mount This Side Only 1

MODELS A12608G

MODELS A12608G,

A12708G, A12608H

, A13809H

, A13809H:

BODY COMPONENTS & TOOL KIT

TOOL KIT

ITEM PART NO. DESCRIPTION QTY

1 AM006C1 Spanner, Tube, Clutch Plate 1

2 AM007 Bar, Tommy 1

3 AM295 Spanner, Tube, Spark Plug 1

4 13126 Gauge, Clutch Clearance 2

5 13127 Hook, Spring Pull 1

6 90134 Key, Ignition Switch 2

TOOL KIT

ITEM PART NO. DESCRIPTION QTY

DEC176 Decal, Throttle Control 18 HP

25 90096 Console Lug 1

26 90132 Rivet, Plastic Grip Range 4.6m 5

27 90140 Bush, Bumper 6

28 90205 Pan, Foot, Plastic, Red 1

29 90247 Cover, Inspection, Top, Grey 1

30 90248 Sub-Assy, Mechanism, Slide, Seat 1

31 90250 Sub-Assy, Seat, New Era Stockman 1

32 B0625M Bolt 6

33 BHSSM5X12 Button Head Cap Screw 7

34 NM5NT Nut 5

35 NM6NT Nut 32

36 NM8NT Nut 4

37 RECS4 Receptacle, 1/4turn, Clip-On 4

38 RECS6 Receptacle, 1/4turn, Slip On 6

39 RETP6 Retainer, 1/4turn, Plastic 6

40 RETS4 Retainer, 1/4turn, Steel 4

41 SH0616M Screw 26

42 SH0825M Screw 2

43 SP1PNOSM Switch, Plunger 1

44 SPPK5X16 Pt Screw 8

45 STDR414 Stud, 1/4turn, Bail 4

46 STDR614 Stud, 1/4turn, Ring 4

47 STDR622 Stud, 1/4turn, Ring 2

48 W041018 Washer 18

49 WG06x08 Grommet, Wiring 6

DEC127 Decal, Warning, Mount This Side Only 1

ITEM PART NO. DESCRIPTION QTY

1 90033 Battery Cover 1

DEC201 Decal, Instruction, Operation 1

2 90034 Left Side Cover 1

3 90035 Right Side Cover 1

4 90045 Right Foot Mat 1

5 90046 Left Foot Mat 1

6 90047 Hand Brake Shroud 1

7 90048 Height Adjustment Shroud 1

8 SW14H Steering Wheel incl Cover 1

A102164 Adaptor, Console (Str Wheel) 1

9 90072 Centre Foot Mat 1

10 90075 Mud Flap 1

11 90076 Battery Spill Mat 1

12 90020 Support, Bumper Bar, Charcoal Grey 1

13 90070 Bumper Bar 1

14 NHM8 Nut 2

15 SH0825M Screw 2

16 9008508H Sub-Assy, Bonnet 15HP, 17HP, 15.5HP, 17.5HP, 18.5HP 1

A126085 Sub-Assy, Bonnet 21 HP 1

9017408H Sub-Assy, Bonnet 18 HP 1

17 90032 Dashboard Steering Column Cove 1

18 90063 Rubber Dash Insert, Disengagement 1

19 90064 Rubber Dash Insert, Throttle 1

20 90128 Switch, Light 1

21 90129 Ignition Switch 1

22 AM211 Hour Meter 1

23 DEC175 Decal, Cutter Slot And Light 1

24 DEC182 Decal, Throttle Control 15HP,17HP,15 .5HP,17.5HP,18.5HP,21HP 1

MODEL

MODELS

9005

9005F, 9005

F, 9005

F, 9005J, 9006J & 9007E

J, 9006J & 9007E

J, 9006J & 9007E:

BONNET

NNET

COMPONENTS

(13HP 15HP & 17HP ONLY)

ITEM PART NO. DESCRIPTION QTY

1 90041 Grille 1

2 90042 Left Bonnet Vent 1

3 90043 Right Bonnet Vent 1

4 DEC180 Badge, Bonnet New Era 1

5** 15132 Globe 15HP 17HP 1

6 90031 Bonnet 1

7** 90038 Head Light Reflector 15HP 17HP 1

8* 90164 Cover, Centre/Grille, Air Intake 13HP 1

8** 90039 Head Light Lens 15HP 17HP 1

9 90040 Air Duct Intake 1

10 90021B06A Hinge, Bonnet New Era 1

11 90130 Buffer, Rubber 2

12 SPPK5X16 Screw 6

13 SPPK5X20 Screw 4

14 CHSSM5X16 Screw 6

15 CHSSM5X20 Screw 2

ITEM PART NO. DESCRIPTION QTY

16 CHSSM5X12 Screw 4

17 W03S Washer 7

18** SPPK3X8 Screw 15HP 17HP 1

19 90147 Shield, Heat, Bonnet 1

PR0207 Rivet, Heat Shield 3

20 DEC196 Decal, Bonnet, 13.0hp-32 LA 1

20 DEC188 Decal, Bonnet, 15.0hp-32 D 1

20 DEC189 Decal, Bonnet, 15.0hp-32 LA 1

20 DEC194 Decal, Bonnet, 17.0hp-32 D 1

20 DEC195 Decal, Bonnet, 17.0hp-32 LA 1

20 DEC190 Decal, Bonnet, 17.0hp-40 D 1

20 DEC191 Decal, Bonnet, 17.0hp-40 LA 1

* Denotes 13.0HP models only

** Denotes 15.0HP and 17.0HP models only

For item no20 - "LA" denotes Live Axle

- "D"denotes Differential Axle

MODEL 9008E

MODEL 9008E:

BONNET

NNET

COMPONENTS

(15HP & 17HP ONLY)

ITEM PART NUMBER DESCRIPTION QTY

1 90041 Grille 1

2 90042 Left Bonnet Vent 1

3 90043 Right Bonnet Vent 1

4 DEC180 Badge, Bonnet New Era 1

5 15132 Globe 15HP 17HP 1

6 90031 Bonnet 1

7 90038 Head Light Reflector 15HP 17HP 1

8 90039 Head Light Lens 15HP 17HP 1

9 90040 Air Duct Intake 1

10 9002107A Hinge, Bonnet New Era 1

11 90130 Buffer, Rubber 2

12-15 SPPK5X16 Screw 18

16 CHSSM5X12 Screw 4

17 W03S Washer 4

18 SPST04GX0.37 Screw 15HP 17HP 1

19 90147 Shield, Heat, Bonnet 1

PR0207 Rivet, Heat Shield 3

20 DEC188 Decal, Bonnet, 15.0hp-32 DP 1

20 DEC189 Decal, Bonnet, 15.0hp-32 LP 1

20 DEC194 Decal, Bonnet, 17.0hp-32 DP 1

20 DEC195 Decal, Bonnet, 17.0hp-32 LP 1

20 DEC190 Decal, Bonnet, 17.0hp-40 DP 1

20 DEC191 Decal, Bonnet, 17.0hp-40 LP 1

For item no20 - "LP" denotes Live Axle

- "DP" denotes Differential Axle

MODEL A12608G, A12608H:

MODEL A12608G, A12608H:-

BONNET

NNET

COMPONENTS

(15HP, 15.5HP, 17HP, 17.5HP ONLY)

ITEM PART NUMBER DESCRIPTION QTY

1 90041 Grille 1

2 90042 Left Bonnet Vent 1

3 90043 Right Bonnet Vent 1

4 DEC180 Badge, Bonnet New Era 3

5 15132 Globe 1

6 9003108G Bonnet incl Mountings and Spacers 1

A126044 Mounting, Side, Bonnet 2

A126045 Spacer, Mounting, Side, Bonnet 2

7 90038 Head Light Reflector 1

8 90039 Head Light Lens 1

9 90040 Air Duct Intake 1

10 9002107A Hinge, Bonnet New Era 1

11 90130 Buffer, Rubber 2

12-15 SPPK5X16 Screw 22

16 CHSSM5X12 Screw 4

17 W03S Washer 4

18 SPST04GX0.37 Screw 1

19 90147 Shield, Heat, Bonnet 1

PR0207 Rivet, Heat Shield 3

20 DEC189 Decal, Bonnet, 15.5hp-32 LP 1

20 DEC195 Decal, Bonnet, 17.5hp-32 LP 1

20 DEC190 Decal, Bonnet, 17.5hp-40 DP 1

20 DEC191 Decal, Bonnet, 17.5hp-40 LP 1

MODEL A12608G, A12608H:

MODEL A12608G, A12608H:-

BONNET

NNET

COMPONENTS

(18.5HP, 21HP ONLY)

ITEM PART NUMBER DESCRIPTION QTY

1 15132 Globe 18.5HP 21HP 1

2 9002107A Hinge, Bonnet New Era 1

3 90038 Head Light Reflector 18.5HP 21HP 1

4 90039 Head Light Lens 18.5HP 21HP 1

5 90040 Air Duct Intake 1

6 90041 Grille 1

7 90042 Left Bonnet Vent 1

8 90043 Right Bonnet Vent 2

9 90130 Buffer, Rubber 2

10 9003108G Bonnet incl Mountings and Spacers 1

11 A126044 Mounting, Side, Bonnet 2

12 A126045 Spacer, Mounting, Side, Bonnet 2

13 90147 Shield, Heat, Bonnet 18.5HP 1

A126147 Shield, Heat, Bonnet 21HP 1

14 AM096 Clip 1

15 DEC180 Badge, Bonnet New Era 3

16 PR0207 Rivet, Heat Shield 3

17 SPPK5X16 Screw 22

18 SPST04CX0.37 Screw 18.5HP 21HP 1

DEC263 Decal, Bonnet, 18.5HP-32 LP 1

DEC264 Decal, Bonnet, 21HP-32 LP 1

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