Sutcliffe Play Orchard ORU500 User manual

Orchard
Installation Instructions
ORU500/ORW500
Rev 02
Page 1

ORU500/ORW500
Orchard Unit
Installation Instructions
Tools Required
M10 Security screw fixing tool ref FIX195
Socket for M16 bolt x 2
Socket for M10 bolt
Digging Implements
Installation of this type of equipment requires at least three people,
and the use of a lifting tower or platform.
1. Read all instructions carefully before starting assembly.
2. Check using the parts list and fixing kit list that none of the components are missing. If
any parts are missing contact our sales office.
3. Plan the final position of the play equipment ensuring there is sufficient space. See
ground plan for recommended safety surface area and critical fall height to EN-1176.
4. Excavate the foundation holes in accordance with the ground plan. Orchard is
designed to be installed onto a level site.
5. Fit the ground shoes OPA001/OPA002 to the bottom of the required posts, following the
instruction sheet.
6. Erect the main posts into the foundation holes. Each post is numbered, and marked with
an X on one end. Follow the post assembly sheet to erect each post in the correct
sequence.
The main connections are secured with M16 bolts, two 24mm long socket drives are
required.
7. Assemble the nets onto the posts in accordance with the assembly sheets. Do not
concrete the main legs until all the nets, panels, and other activities are fitted, as
adjustment's may be required.
8. When all the activities are fitted, fill the foundation holes to the required depth with
concrete.
9. Do not allow the equipment to be used until the concrete has set (2-3 days) and the
required safety surface has been installed.
10. Check that all fixing bolts are fully tightened. Fit the post caps as described on the
assembly sheet.
11. After one month check all bolts and tighten if necessary. After this one month period
insert the rubber bolt covers as described on the assembly sheet.
12. Follow the maintenance instructions supplied.
During installation care must be taken to prevent hazards to children.
Care should be taken if conditions are abnormal.
Page 2

Orchard Fixings Methods
HSS530
GROUND SHOE
200mm
Important Note:
Insert the logs into the ground fixings
200mm only. The bottom of the log should
line up with the top airation holes.
Attach the ground fixings before placing logs
into ground holes.
ACTIVITIES
ORS002
WSR034
HHB720
Ref Description Qty Per Shoe
HSS530 M10 Screw Bolt 3
OPA001 or OPA002 Ground Shoe 1
Ref Description Qty Per Joint
HHB720 M16 120mm Bolt 1
WSR034 M16 Washer 1
ORS002 Rubber Plug 1
X ON THIS END OF LOG
Page 3

Orchard Fixings Methods
Ref Description Qty Per Joint
ORS001 Timber Rubber Spacer 2
HHB770 M16 x 260 Hex Head Bolt 1
LKN340 M16 Locking Nut 1
WSR034 M16 Washer 2
ORS002 Rubber Plug 2
ORS005ZP Spacer ring 1
Ref Description Qty Per Joint
LKN340 M16 Locking Nut 1
WSR034 M16 Washer 1
ORS002 Rubber Plug 1
ORS002 ORS001
ORS005ZP
HHB770 LKN340
WSR034
ORS002
LKN340
WSR034
LOG JOINTS
ROPE FIXINGS
Important Note:
Twist the rubber spacers so they are
flush against the posts.
WSR034
Page 4

Orchard Fixings Methods
CZS012ZP
U BOLT
STEEL POSTS 6 AND 7
ORS002
WSR034
HHB820
Ref Description Qty Per U Bolt
CZS012ZP M16 Spindle 2
CZS014ZP Spindle spacer 2
CZA138ZP U Bolt 1
LKN345 Flanged M16 Nut 2
Ref Description Qty Per Joint
HHB820 M16 320mm Bolt 1
WSR034 M16 Washer 3
ORS002 Rubber Plug 1
LKN340 M16 Nut 1
ORS001 Rubber Spacer 2
ORS005ZP Spacer 1
CZS014ZP
CZA138ZP
LKN345
WSR034
ORS001
ORS005ZP
Page 5

Orchard Fixings Methods
SLIDEBARS
CLIMBING WALL
Ref Description Qty Per Kit
DZS005 M10 Nut Cover 9
DZS009 M10 Step Washer 9
FIX155 M10 X 30 HD 9
LKN320 M10 Nyloc Nut 9
WSR430 Form Washer 6
Ref Description Qty Per Kit
DZS005 M10 Nut Cover 6
DZS009 M10 Step Washer 6
FIX155 M10 X 30 HD 6
LKN320 M10 Nyloc Nut 6
WSR430 Form Washer 6
DZS005
DZS009
LKN320
FIX155
WSR430
DZS005
DZS009
LKN320
FIX155
WSR430
Page 6

Orchard Fixings Methods
GRIPS
POST CAPS
Ref Description Qty Per Cap
ORS003 Rubber Post Cap 1
WDS450 12 x 2" Screw 3
LKN340
Ref Description Qty Per Joint
LKN340 M16 Locking Nut 1
WSR034 M16 Washer 1
ORS002 Rubber Plug 1
ORS002
WSR034
WDS450
ORS003
Page 7

Orchard Post Assembly Order
OPU500-01
OPU500-02
OPU500-03 OPU500-04
OPT50007GAL
STEEL POST
STAGE 1
STAGE 2
X ON THIS END OF LOG
OPU500-02
OPU500-03
OPU500-01
OPU500-04
OPT50006GAL
STEEL POST
Page 8

Orchard Post Assembly Order
OPU500-09
STAGE 3
STAGE 4
FITALLACTIVITIES
OPU500-10
OPU500-08
Page 9

Parts List
Ref Description Qty OPU500 ORCHARD 500 LOGS 1 SET OPT50006 STEEL POST 1 OPT50007 STEEL POST 1 ORU500F UNIT FIXINGS 1 SET ORR016FA 500 ROPE 1 1 ORA010 CLIMBING WALL 1 ORA015 SLIDEBAR WALL 1 ORA016 GLIDE 1 XZA030 HANDRING 4 XZA065 FOOTHOLDS 4 OPA00(1/2) GROUND SHOE 7
ORA010
ORA015
ORA016
XZA030
XZA065
Page 10

ORU500/ORW500 Unit Orchard Unit
Page 11

Recommended Regular Inspection and Maintenance
Check stability of structure, tighten connections if required.
Check all uprights at ground level for corrosion and/or rot.
Replace any defective parts.
Check all painted elements for damage, rub down and repaint
or replace as required.
Check chain/ropework assemblies for wear and damage, replace
if
required.
Check rotating and pivot points for wear and smooth running
lubricate or replace if required.
Check rubber parts for wear and/or damage, replace if required.
Check tension cables, adjust if required.
Check wear of cables, replace if required.
Check slide chutes for smoothness and any foreign elements,
remove any found.
Check rubber safety surfaces for damage and poor performance,
repair or replace if required.
Check loose fill safety surfaces, remove any foreign elements,
rake level and top up if required.
ORU500/ORW500 Unit
Orchard Unit
Maintenance Instructions
Interval (Days)
7 14 28 56 365
NOTE
The warranty is invalidated if these instructions are not
followed.
All wood needs annual inspection and retreatment where required.
Disposal Instructions
All components should be broken down into categories of:-
1 Mild Steel - all Swing Frames, Playzone, Toddlerzone, Teenzone activities, Mission, Orchard Deck Frames
and Springie Frames.
2 Stainless Steel - all Slides, Mirror Panels.
3 Aluminium - all Playzone, Mission and Toddlerzone Posts.
4 Galvanised Steel - all Chains and Teenzone Posts.
5 Moulded Rubber Products without steel inserts - all Mission and Toddlerzone Caps and edge details.
6 Timber - all natural timber, plywood, and MDF panels.
Wherever possible these materials should be taken to specialist recycling organisations and recycled.
In some cases where composite materials are used, then disposal at land fill sites is the only alternative such as:
7 Moulded Rubber Products encasing steel inserts - all Swing Seats, Deck Tops, Duo/Dizzy Disc Tops.
8 High Pressure Laminate - all Toddlerzone, Playzone and Teenzone Panels.
9 Steel Core Polypropylene Rope - all Scramble Nets, Space Nets, Playzone/Toddlerzone/Mission Ropes.
Page 12