Sutcliffe Play Orchard Oak User manual

Orchard - Oak
OTU/OTW210
Installation Instructions
Page 1Rev 03

Installation of this type of equipment requires at least three people, and the use of a
lifting tower or platform.
1. Read all instructions carefully before starting assembly.
2. Check using the parts list and fixing kit list that none of the components are missing. If
any parts are missing contact our office.
3. Plan the final position of the play equipment ensuring there is sufficient space. See
ground plan for recommended safety surface area and critical fall height to EN-1176.
4. Excavate the foundation holes in accordance with the ground plan. Orchard is
designed to be installed onto a level site.
5. Fit the ground shoes OPA001/006 (for wet pour surfacing) / OPA002/007 (for loose fill) to
the bottom of all posts but OTP214 / 220 / 221, using 3 x coach screws (M10 x 80).
Each post is numbered, and are marked with an 'X' on the bottom end.
6. Fit the rubber post caps to the top of each post using 3 x 50mm wood screws per cap.
7. Erect the main posts into the foundation holes using the ground plan for dimensions.
Assembling decks and activities between the posts will help to brace it before it is
concreted.
8. Ensure ropes and nets are taught before concreting the posts.
9. Assemble all activities and nets onto the posts in accordance with the assembly
instructions in this document. Do not concrete the main legs until all the nets, panels,
and other activities are fitted, as adjustments may be required.
10. Fit the two spragging irons provided through the holes in the end of the painted slide bar.
11. When all the activities are fitted and decks are levelled, fill the foundation holes to the
required depth with concrete.
12. Do not allow the equipment to be used until the concrete has set (2-3 days) and the
required safety surface has been installed.
13. Check that all fixing bolts are fully tightened.
14. When all fixings are secure, fill the 40mm diameter counterbores in the posts with the
rubber bungs supplied.
15. Follow the maintenance instructions supplied.
NB: During installation, care must be taken to prevent hazards to children. If you are at all
unsure or have any questions, please contact the contracts department immediately for their
assistance and advice. Extra care should be taken if conditions are abnormal.
Tools Required
M10 Security screw torx fixing tool
Sockets for M16 bolts
Sockets for M10 bolts
Digging Implements
OTU/OTW210
Orchard Unit
Installation Instructions
Page 2Rev 03

OTU/OTW210
Orchard Unit
Parts List & Fixing Kit
Page 3Rev 03
Ref Description Qty
OTU210F Fixing Kit 1
OTP205 Post 205 1
OTP211 Post 211 1
OTP214-227 Posts 214-227 1 / Each
CZS220 Foot Holds 3
ORR200 Net Bridge 1
ORR210 Climbing Net 1
ORR215 Traverse Rope 4
ORM003 Net Rail 1
ORM005 Climbing Wall Bracket 7
ORP005 HPL Climbing Panel 1
ORP006 Hex Climbing Panel 1
ORP009 Ramp Panel 1
DZA106 Climbing Grips 15
ORM001 Deck 'T' Rail 4
ORA202 Deck Support Rail 7
ORP001 Hex Round Deck 1
ORP002 Hex Oval Deck 2
ORA206 Peg Climber 1
ORM007 Seat Support Rail 1
ORP007 Oval Leaf Seat Panel 3
PNS001 Stainless Slide Bar 1
ORM009 Painted Slide Bar 1
ORM008 Slide Bar Support Rail 1
ORM010 Deck Barrier Rail 1
ORM011 435mm Bracing Rail 1
ORM014 Fireman's Pole 1
ORM015 Deck Entrance Frame 1
DZA652 Leaf Step Bracket 3
ORP004 Leaf Step Panel 3
ORS003 Rubber Post Caps 15
PED005 Post Pedestal 2
OPA001/002 Aluminium Shoes 1
OPA006/007 Aluminium Shoes 12
NB: surplus '+' fixings are included in the
kit to account for breakages and losses.
OTU210F Fixing Kit List:
CHN005 Chain Adapter 14
CZS009BK Nylon Bracket Cover 14+2
DZS005 Nylon Nut Cover 86+9
DZS007 Nylon Fixing Covers 42+3
DZS009 Step Washer 86
FIX125 M6x25 Security Bolt 14
FIX230 M12x30 Security Bolt 1
HHB518 M10x50 Hex Bolt 1
HHB534 M10x90 Hex Bolt 5
HHB555 M10x150 Hex Bolt 2
HHB770 M16x260 Hex Bolt 5
HSS522 M10x60 Hex Bolt 7
HSS530 M10x80 Coach Screw 101
HSS550 M10x100 Coach Screw 56
LKN320 M10 Nyloc Nut 88
LKN340 M16 Nyloc Nut 29
MCS107 M6x20 Button Head 14
MCS321 M10x35 Countersink 18
MCS326 M10x40 Countersink 13
MCS340 M10x55 Countersink 5
MCS358 M10x70 Countersink 10
MCS361 M10x75 Countersink 2
MCS375 M10x130 Countersink 12
MCS400 M6x25 Countersink 14
MSL003 300mm Spragging Irons 3
ORS001 Post Rubber Spacer 10
ORS002 Post Rubber Bung 48+6
ORS005 Metal Spacer Insert 5
ORS017ZP M16 Rope Fixing 14
PZS001 Plastic Base 42
STS060 1.1/4" Self Tap Screw 84+11
WDS450 2" Wood Screw 45+7
WSR034 M16 Washer 34+6
WSR040 M10 Washer 134+16
WSR050 M12 Washer 1
WSR420 M10 Grip Washer 192+18
WSR440 Black Saddle Washer 7

MSL003
Page 4Rev 03 0 10 20 30 40 50 60 70 80 90 100 110mm
CHN005
OTU/OTW210
Orchard Unit
Fixing Kit
Illustrations Not
To Scale CZS009BK DZS005
DZS007 DZS009 ORS001
ORS002 ORS005 PZS001CZS220
ORS017ZP

Page 5Rev 03
OTU/OTW210
Orchard Unit
Parts List
ORS003
DZA106
OPA001/006 or OPA002/007
Wet Pour or Loose Fill
PED005
ORR215
ORR200
ORR210

Page 6Rev 03
ORA202
ORM010
ORM008 ORM003
ORM007
OTU/OTW210
Orchard Unit
Parts List
ORM005
ORM011 DZA652ORM001

Page 7Rev 03
OTU/OTW210
Orchard Unit
Parts List
ORA206ORM014
ORM015
PNS001
ORM009

Page 8Rev 03
OTU/OTW210
Orchard Unit
Parts List
ORP004ORP007
ORP006
ORP005
ORP001 ORP002
ORP009

OTU/OTW210
Orchard Unit
Page 9Rev 03

OTU/OTW210
Orchard Unit
Page 10Rev 03

OTU/OTW210
Orchard Unit
Fixing Details - Post Caps and Shoes
Page 11Rev 03
OTP223 TO BE INSERTED INTO THE GROUND FIXING
BY 750mm. See next page for details.

OTU/OTW210
Orchard Unit
Fixing Details - Shoes
Page 12Rev 03

OTU/OTW210
Orchard Unit
Fixing Details - Post Joints and Ropes
Page 13Rev 03

OTU/OTW210
Orchard Unit
Fixing Details - Decks
Page 14Rev 03

OTU/OTW210
Orchard Unit
Fixing Details - Climbing Ramp
Page 15Rev 03
WSR040
HSS550
ORS002
LKN320
WSR040
LKN320 DZS009
DZS005
MCS340
M10 x 55
Countersink Bolt
MCS375
M10 x 130
Countersink Bolt
This spragging iron (MSL003) should
feed through pre-drilled holes in both
pedestals, bracing them together

OTU/OTW210
Orchard Unit
Fixing details for the following activities
(please check coach screw length):
Page 16Rev 03

OTU/OTW210
Orchard Unit
Fixing details for the following activities
(please check coach screw length):
Page 17Rev 03

OTU/OTW210
Orchard Unit
Fixing details for the following activities
(please check coach screw length):
Page 18Rev 03

OTU/OTW210
Orchard Unit
Fixing Details - Panel Fixing
Page 19Rev 03
This assembly of xings also features on the
larger leaf panels and framework:

OTU/OTW210
Orchard Unit
Fixing Details - Slide Bars & Climbing Wall
Page 20Rev 03