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Sylvania 6720FDD User manual

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SERVICEMANUAL
Sec. 1: Main Section
ISpecifications
IPreparation for Servicing
IAdjustment Procedures
ISchematic Diagrams
ICBA’s
Sec. 2: Deck Mechanism Section
IStandard Maintenance
IAlignment for Mechanism
IDisassembly/Assembly of Mechanism
Sec. 3: Exploded views
and Parts List Section
IExploded views
IParts List
20" COLOR TV/DVD/VCR
6720FDD
1-8-1 TD900EA
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note:
"CBA" is abbreviation for "Circuit Board
Assembly."
NOTE:
Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to perform these adjustments only
after all repairs and replacements have been com-
pleted.
Also, do not attempt these adjustments unless the
proper equipment is available.
Test Equipment Required
1. NTSC Pattern Generator (Color Bar W/White Win-
dow, Red Color, Dot Pattern, Gray Scale, Mono-
scope, Multi-Burst)
2. AC Milli Voltmeter (RMS)
3. Alignment Tape (FL8A, FL8N), Blank Tape
4. DC Voltmeter
5. Oscilloscope: Dual-trace with 10:1 probe,
V-Range: 0.001~50V/Div,
F-Range: DC~AC-60MHz
6. Frequency Counter
7. Plastic Tip Driver
How to make service remote control
unit:
1. Prepare normal remote control unit (Part No.
NE200UD). Remove 4 screws from the back lid
(Fig. 1-1).
2. Cut off pin 10 of the remote control microprocessor
and short circuit pins 10 and 17 of the microproces-
sor with a jumper wire
How to Set up the Service mode:
Service Mode:
1. Use the service remote control unit.
2. Turn the power on. (Use main power on the TV
unit.)
3. To enter the TV mode, press CH UP or CH DOWN
button on the TV unit.
4. Press "DISC MENU" button on the service remote
control unit. (Version of micro computer will display
on the CRT. (Ex: 057-001)
X-Ray Protection Test
X-Ray protection test should be done when replacing
any parts of this chassis.
1. Short test points J520 and J522 (on H.V. CBA).
2. Confirm that the main power turns off.
3. If the main power does not turn off, then replace
the following parts (D591, Q591, R592, R593,
R594 and IC1201).
4. Perform steps 1 to 3 again.
1. DC 114V (+B) Adjustment
Purpose: To obtain correct operation.
Symptom of Misadjustment: The picture is dark and
unit does not operate correctly.
Note: J521(+B), J535(GND) --- H.V. CBA,
VR2601 --- Power Supply/AV CBA
1. Connect the unit to AC Power Outlet.
2. Connect DC Volt Meter to J521(+B) and
J535(GND).
3. Adjust VR2601 so that the voltage of J521(+B)
becomes +114±0.5V DC.
SCREW
Fig. 1-1
Remote control unit (Bottom)
Test point Adj. Point Mode Input
J521
(+B)
J535
(GND) VR2601 --- -----
Tape M. EQ. Spec.
--- DC Voltmeter +114±0.5V DC
1-8-2 TD900EA
2. H Adjustment
Purpose: To get correct horizontal position and size of
screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Note: R583 --- H.V. CBA
1. Connect Frequency Counter to R583.
2. Operate the unit for at least 20 minutes.
3. Enter the Service mode. (See page 1-8-1.) Press
"2" button on the remote control unit and select H-
ADJ Mode.
4. Press CH o/ pbuttons on the remote control unit
so that the display will change "0" to "7."
5. At this moment, choose display "0" to "7" when the
Frequency counter display is closest to
15.734kHz±300Hz.
6. Turn the power off and on again.
3. C-Trap Adjustment
Purpose: To get minimum leakage of the color signal
carrier.
Symptom of Misadjustment: If C-Trap Adjustment is
incorrect, stripes will appear on the screen.
Note: D1304 (Cathode) (B-Out)--- Main CBA
1. Connect Oscilloscope to D1304 (Cathode).
2. Input a color bar signal from RF input.
Enter the Service mode. (See page 1-8-1.)
3. Press "0" button on the remote control unit and
select C-TRAP Mode.
4. Press CH o/ pbuttons on the remote control unit
so that the carrier leakage B-Out (3.58MHz) value
becomes minimum on the oscilloscope.
5. Turn the power off and on again.
Test point Adj. Point Mode Input
R583 CH o/ p
buttons Video ---
Tape M. EQ. Spec.
--- Frequency Counter 15.734kHz±300Hz
Test point Adj. Point Mode Input
D1304
(Cathode)
(B-OUT) CH o/ p
buttons --- Color Bar
Tape M. EQ. Spec.
--- Oscilloscope
Pattern Generator ---
Figure
minimum
Fig. 2
1-8-3 TD900EA
4. V. Size Adjustment
Purpose: To obtain correct vertical height of screen
image.
Symptom of Misadjustment: If V. Size is incorrect,
vertical height of image on the screen may not be
properly displayed.
1. Enter the Service mode. (See page 1-8-1.)
Press "9" button on the remote control unit and
select V-S Mode. (Press "9" button then display will
change to V-P and V-S).
2. Input monoscope pattern.
3. Press CH o/ pbuttons on the remote control unit
so that the monoscope pattern is 90±5% of display
size and the circle is round.
5. V. Shift Adjustment
Purpose: To obtain correct vertical position of screen
image.
Symptom of Misadjustment: If V. position is incor-
rect, vertical position of image on the screen may not
be properly displayed.
1. Enter the Service mode. (See page 1-8-1.)
Press "9" button on the remote control unit and
select V-P Mode. (Press "9" button then display will
change to V-P and V-S).
2. Input monoscope pattern.
3. Press CH o/ pbuttons on the remote control unit
so that the top and bottom of the monoscope pat-
tern are equal to each other.
6. H. Shift Adjustment
Purpose: To obtain correct horizontal position and
size of screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
1. Enter the Service mode. (See page 1-8-1.)
Press "8" button on the remote control unit and
select H-P Mode.
2. Input monoscope pattern.
3. Press CH o/ pbuttons on the remote control unit
so that the left and right side of the monoscope pat-
tern are equal to each other.
4. Turn the power off and on again.
7. Cut-off Adjustment
Purpose: To adjust the beam current of R, G, B, and
screen voltage.
Symptom of Misadjustment: White color may be
reddish, greenish or bluish.
Test point Adj. Point Mode Input
--- CH o/ p
buttons --- Monoscope
Tape M. EQ. Spec.
--- Pattern Generator 90±5%
Test point Adj. Point Mode Input
--- CH o/ p
buttons --- Monoscope
Tape M. EQ. Spec.
--- Pattern Generator ---
Test point Adj. Point Mode Input
--- CH o/ p
buttons --- Monoscope
Tape M. EQ. Spec.
--- Pattern Generator ---
Test point Adj. Point Mode Input
--- Screen-Control Ext. Black
Raster /
White
Raster
Tape M. EQ. Spec.
--- Pattern Generator See Reference
Notes below
Figure
P
ATTERN GENERATOR
RF INPUT
Fig. 3
1-8-4 TD900EA
Notes: Screen Control FBT --- H.V. CBA
FBT= Fly Back Transformer
Use the Remote Control Unit
1. Degauss the CRT and allow CRT to operate for 20
minutes before starting the alignment.
2. Input the Black raster signal from EXT. input.
3. Enter the Service mode. (See page 1-8-1.)
4. Press the "VOL p" button.
(Press "VOL p" then display will change CUT OFF/
DRIVE, 7Fh adjustment and DVD-KEY).
5. Choose CUT OFF/DRIVE mode then press "1" but-
ton. This adjustment mode is CUT OFF (R).
6. Increase the screen control so that the horizontal
line just appears on the CRT.
7. Press the "CH o/ p" button until the horizontal line
becomes white.
8. Choose CUT OFF/DRIVE mode then press "2" but-
ton. This adjustment mode is CUT OFF (G). Press
"CH o/ p" until the horizontal line becomes white.
9. Choose CUT OFF/DRIVE mode then press "3" but-
ton. This adjustment mode is CUT OFF (B). Press
"CH o/ p" until the horizontal line becomes white.
10.Choose CUT OFF/DRIVE mode then press "4" but-
ton.
11.Input the White Raster Signal from Video In.
12.Adjust the RED DRIVE as needed with the CH o/
pbuttons to get the following value, X= 286, Y=
294.
13.Choose CUT OFF/DRIVE mode then press "5."
Adjust the BLUE DRIVE as needed with the CH o/
pbuttons to get the following value, X= 286, Y=
294.
14.Turn the power off and on again.
8. Sub-Brightness Adjustment
Purpose: To get proper brightness.
Symptom of Misadjustment: If Sub-Brightness is
incorrect, proper brightness cannot be obtained by
adjusting the Brightness Control.
Note: SMPTE Setup level --- 7.5 IRE
1. Enter the Service Mode. (See page 1-8-1.)
Then input SMPTE signal from RF input.
2. Press PICTURE button. (Press PICTURE button
then display will change BRT, CNT, COL, TNT, and
V-T). Select BRT and press CH o/ pbuttons so
that the bar is just visible (See above figure).
3. Turn the power off and on again.
Test point Adj. Point Mode Input
--- CH o/ p
buttons --- SMPTE
7.5IRE
Tape M. EQ. Spec.
--- Pattern
Generator See below
Figure
Black
W
hite
This b
ar
just
visible
Fig. 4
1-8-5 TD900EA
9. Focus Adjustment
Purpose: Set the optimum Focus.
Symptom of Misadjustment: If Focus Adjustment is
incorrect, blurred images are shown on the display.
Note: Focus VR (FBT) --- H.V. CBA
FBT= Fly Back Transformer
1. Operate the unit more than 30 minutes.
2. Face the unit to the East and degauss the CRT
using a Degaussing Coil.
3. Input the monoscope pattern.
4. Adjust the Focus Control on the FBT to obtain clear
picture.
10. SIF Adjustment
Purpose: To set the SIF (Sound Intermediate Fre-
quency).
Symptom of Misadjustment: Audio may not sound
correctly.
Note: This adjustment automatically done by the
chrominance IC (IC1301).
11. CCS Text Box Location
Note: This adjustment automatically done by the
microcomputer.
12. Head Switching Position Adjustment
Purpose: Determine the Head Switching Point during
Playback.
Symptom of Misadjustment: May cause Head
Switching Noise or Vertical Jitter in the picture.
Note: Unit reads Head Switching Position automati-
cally and displays it on the screen (Upper Left Corner).
1. Playback test tape (FL8A, FL8N).
2. Enter the Service Mode. (See page 1-8-1.)
Then press the number 5 button on the remote
control unit.
3. The Head Switching position will display on the
screen; if adjustment is necessary follow step 4.
6.5H(412.7µs) is preferable.
4. Press "CH o" or "CH p" button on the remote con-
trol unit if necessary. The value will be changed in
0.5H steps up or down. Adjustable range is up to
9.5H. If the value is beyond adjustable range, the
display will change as:
Lower out of range: 0.0H
Upper out of range: -.-H
5. Turn the power off and on again.
The following 2 adjustments normally are not
attempted in the field. They should be done
only when replacing the CRT then adjust as a
preparation.
13. Purity Adjustment
Purpose: To obtain pure color.
Symptom of Misadjustment: If Color Purity Adjust-
ment is incorrect, large areas of color may not be
properly displayed.
1. Set the unit facing east.
2. Operate the unit for over 30 minutes before adjust-
ing.
3. Fully degauss the unit using an external degauss-
ing coil.
4. Set the unit to the AUX Mode which is located
before CH2 then input a red raster from video in.
5. Loosen the screw on the Deflection Yoke Clamper
and pull the Deflection Yoke back away from the
screen. (See Fig. 6.)
6. Loosen the Ring Lock and adjust the Purity Mag-
nets so that a red field is obtained at the center of
the screen. Tighten Ring Lock. (See Fig. 5,6.)
7. Slowly push the Deflection Yoke toward the bell of
the CRT and set it where a uniform red field is
obtained.
8. Tighten the clamp screw on the Deflection Yoke.
Test point Adj. Point Mode Input
--- Focus Control --- Monoscope
Tape M. EQ. Spec.
--- Pattern Generator See below.
Test point Adj. Point Mode Input
--- Deflection Yoke
Purity Magnet --- Red Color
Tape M. EQ. Spec.
--- Pattern Generator See below.
Figure
BLUE
GREEN RED
Fig. 5
1-8-6 TD900EA
14. Convergence Adjustment
Purpose: To obtain proper convergence of red, green
and blue beams.
Symptom of Misadjustment: If Convergence Adjust-
ment is incorrect, the edge of white letters may have
color edges.
1. Set the unit to the AUX Mode which is located
before CH2, then input a Dot or crosshatch pattern.
2. Loosen the Ring Lock and align red with blue dots
or Crosshatch at the center of the screen by rotat-
ing (RB) C.P. Magnets. (See Fig. 7.)
3. Align red / blue with green dots at the center of the
screen by rotating (RB-G) C.P. Magnet.
(See Fig. 8.)
4. Fix the C.P. Magnets by tightening the Ring Lock.
5. Remove the DY Wedges and slightly tilt the Deflec-
tion Yoke horizontally and vertically to obtain the
best overall convergence.
6. Fix the Deflection Yoke by carefully inserting the
DY Wedges between CRT and Deflection Yoke.
Test point Adj. Point Mode Input
--- C.P. Magnet (RB),
C.P. Magnet (RB-G),
Deflection Yoke --- Dot Pattern
or
Crosshatch
Tape M. EQ. Spec.
--- Pattern Generator See below.
Figure
DY WEDGE
DEFLECTION YOKE
C.P. MAGNET
RING LOCK
SCREW
SCREW
RB-G
RB
PURITY
CRT COIL
COIL CLAMPER
C.P. MAGNET
CLAMPER
Fig.
6
Fig.
7
Fig.
8
B
G
RR
G
B
C.P. MAGNET (RB)
RB
G
RB
G
C.P. MAGNET (RB-G)
1-9-1 TD945TEST
FIRMWARE RENEWAL MODE
1. Turn the power on and remove the disc on the tray.
2. To put the DVD player into version up mode, press
[9], [8], [7], [6], and [SEARCH MODE] buttons on
the remote control unit in that order. The tray will
open automatically.
Fig. a appears on the screen.
The DVD player can also enter the version up
mode with the tray open. In this case, Fig. a will be
shown on the screen while the tray is open.
3. Load the disc for version up.
4. The DVD player enters the F/W version up mode
automatically. Fig. b appears on the screen.
The appearance shown in (*2) of Fig. b is
described as follows:
5. After programming is finished, the tray opens auto-
matically. Fig. c appears on the screen.
At this time, no buttons are available.
6. Unplug the AC cord from the AC outlet. Then plug it
again.
7. Turn the power on by pressing the power button
and the tray will close.
8. Press [1], [2], [3], [4], and [DISPLAY] buttons on the
remote control unit in that order.
Fig. d appears on the screen.
9. Press [3] button on the remote control unit.
Fig. e appears on the screen.
10.To finish this mode, press [POWER] button.
F/W Version Up Mode
Please insert a DISC
for F/W Version Up.
EXIT: SELECT
Fig. a Version Up Mode Screen
Fig. b Programming Mode Screen
F/W Version Up Mode
VERSION : ********
Reading...(*2)
EXIT: SELECT
AppearanceNo. State
Reading... Sending files into the memory
Erasing... Erasing previous version data
Programming...
1
2
3 Writing new version data
Fig. c Completed Program Mode Screen
F/W Version Up Mode
VERSION : ********
Completed
SUM : 7abc (*3)
Fig. d
model: ****** Ver: **** Region: **
1: VFD TEST
2: TT REPEAT PLAY
3: EEPROM CLEAR
4: MEASUREMENT SERVO
5: DISC READ CHECK
6: MECHA CHECK
7: DISC INFO
8: ERROR RATE
EXIT: SELECTRETURN: -----
Fig. e
model: ****** Ver: **** Region: **
TEST 3: EEPROM CLEAR
EEPROM CLEAR: OK
EXIT: SELECTRETURN: -----
CONTROL
HEAD
CL1402
AC HEAD ASSEMBLY
MAIN CBA
POWER SUPPLY /AV CBA
RF-SW
T-REEL
DV-SYNC
C-SYNC C-SYNC
V-ENV
CTL(+)
D1224 S-LED
D1204 REC
D1216 DVD
D1217
TV/VCR
Q1210
Q1211
Q1207
P-ON+5V
REC-LED
KEY0
RS1201
REMOTE
SENSOR
KEY1
DVD-H
TV/VCR-LED
RESET
ROTA
D-REC-H D-REC-H
REC-SAFETY
A-MUTE
SCL
REMOTE
SDA
A-MUTE
CTL(-)
RF-SW
DV-SYNC
V-ENV
ROTA
IC1201
(SERVO/SYSTEM CONTROL)
AL+5V
AL+5V
94
95
80
34
18
15
10
13
74
33
8
44
65
72
CTL-AMP-OUT
DVD-REMOTE
97
CTL-AMP-OUT
TP1201
(DECK ASSEMBLY)
Servo/System Control Block Diagram
BLOCK DIAGRAMS <TV/VCR Section>
T-REEL
Q1206
Q1205
RESET
TIMER+5V
ST/SAP-MODE
4NORMAL-H
22
28
EXT-H 29
RENTAL 30
SPL-PLAY
SP/LP/SLP
EXT-H
RENTAL
SPL-PLAY
32
REC/EE/PB REC/EE/PB
27
VOL-CONT VOL-CONT
11 EXT-H
A-MUTE
JACK-MUTE JACK-MUTE
DVD-MAIN-POWER
67
SW1211
REC
SAFETY
FROM/TO
VIDEO BLOCK
FROM/TO
AUDIO BLOCK
FROM/TO
Hi-Fi AUDIO
BLOCK
1-10-1 1-10-2 TD900BLS
SCL
(MEMORY)
SDA
6
5
P-DOWN 84
P-ON-H P-DOWN
P-ON-H
31
LD-SW1
I2C-OPEN 45
71
AL+5V
SW1212
LD-SW
CS
7
FROM/TO
POWER
SUPPLY BLOCK
SDA
SCL FROM/TO
CHROMA
BLOCK
IC1202
WF3
ENV-DET 17
V-H-SW ENV-DET
V-H-SW
16
SDA
SCL
Hi-Fi-H-SW
ST/SAP-IN
NORMAL-H
DVD-MAIN-POWER
Hi-Fi-H-SW
19
26
48
21
DVD-H
DVD-A-MUTE
42
5
KEY SWITCH
SW1201 SW1203,
SW1206 SW1210
5 5KEY1
CN2805
CN2803
CN1805
KEY SWITCH
SW2401 SW2408
14
25
12SDATA
1220 SDATA
FROM/TO
DVD SYSTEM
CONTROL/SERVO
BLOCK
<DVD SECTION>
CN401
CN2402
6
CN1804
13SCLK
14CS
15
DVD-REMOTE
M
1P-ON+12V(2)
5C-CONT
6
FG-GND
7LD-CONT
CAPSTAN
MOTOR
CAPSTAN MOTOR
P-ON+5V
D/L+15V
P-ON+12V
10M-GND
11D/L+12V
9D-PFG
12D/L+15V
END-SENS.
Q201
SENSOR CBA
(END-SENSOR)
ST-SENS.
Q202
SENSOR CBA
(ST-SENSOR)
21 SCLK
18 CS
22
DVD-REMOTE
52
51
50
SDATA
SCLK
CS
69
DVD-A-MUTE
5CTL(+)
6CTL(-)
8D-CONT
4
C-F/R
3C-FG
2P-ON+5V(3)
66
87
76
82
77
90
C-F/R
C-FG
C-CONT
LD-CONT
D-CONT
D-PFG
CL1201
M
LOADING
MOTOR
CYLINDER ASSEMBLY
M
DRUM
MOTOR
PG
SENSOR
9
7
ST-SENS.
END-SENS.
13
14
15
AFT
AFT
D-REC-H
SP/LP/SLP
FUNCTION CBA
Q2621
Q2622
Q2623
Video Block Diagram
1-10-3 1-10-4 TD900BLV
REC VIDEO SIGNAL PB VIDEO SIGNAL MODE: SP/REC
LUMINANCE
SIGNAL PROCESS
MAIN CBA
CL1401
Q1401
TP1402
V-OUT
V-AGC
R P
FBC
Y/C
MIX
CCD 1H
DELAY
R
P
DOC YNR Y/C COMB
CHROMINANCE
SIGNAL PROCESS
IC1401
VIDEO/AUDIO
SIGNAL PROCESS 35
42
38
17
CHARA
MIX
6dB
AMP
VXO
ENV
DET
AGC
AMP
HPF
FROM
SERVO/SYSTEM
CONTROL BLOCK
RF-SW
TP1401
WF1
TP1403
HA-MONITOR
BUFFER
DV-SYNC
SP/LP/SLP
ROTA
DV-SYNC
ROTA
14
36
16
71
39
59
73
SPL-PLAY
REC/EE/PB
RENTAL
SPL-PLAY
REC/EE/PB
RENTAL
42
EXT-H
74
45 47 49 44
Q1402
WF6
WF5
WF4
WF2
L
R
VIDEO (R)-1 HEAD
VIDEO (L)-1 HEAD
(DECK ASSEMBLY)
V(R)-1
V-COM
V(L)-1
9
8
7
V(L)-2
V-COM
V(R)-2
6
5
4
13
88
89
90
91
FROM/TO
SERVO/SYSTEM
CONTROL BLOCK
CYLINDER ASSEMBLY
R
L
RF-SW
93
V-ENV
V-H-SW
ENV-DET ENV-DET
VIDEO (L)-2 HEAD
VIDEO (R)-2 HEAD
15
94
82
83
84
85
SP
EP
TO
CHROMA
BLOCK
62 61
X1401
3.58MHz
VIDEO
V-OUT
TV-
EXT-V-IN
VIDEO
TU1001
(TUNER UNIT)
JK1701
VIDEO-IN
SP/LP/SLP
BUFFER