Tandon TM848-1 Service manual

OEM
OPERATING
AND
SERVICE
MANUAL
TM848-1
AND
TM848-2
DISK
DRIVES
48
TRACKS
PER
INCH
'anCion
CORPORATION
20320
PRAI
RI
ESTREET
CHATSWORTH, CA
91311
TELEPHONE
NO.: (213)
993-6644
TWX NO.:
910
494
1721
TEL.EX NO.:
194794
COPYRIGHT
1982
TANDON CORPORATION

The
information
contained
in
this
document
is
the
property
of
Tandon Corporation. It may
not
be
duplicated
in full
or
part
by
any
person
without
prior
written
approval. The material in
this
document
is
provided
for
informational
purposes,
and
is
subject
to
change
by
Tandon Corporation.

Sectoon
Number
SECTION
I
TABLE
OF
CONTENTS
Title
of
Section
INTRODUCTION
TOTHETM848
FAMILYOF
DISKDRIVES
Page
Number
1.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.10.1
1.10.2
1.10.3
1.11
1.12
1.13
1.14
1.15
1.15.1
1.15.2
1.15.3
1.15.4
1.15.5
1.16
1.16.1
1.16.2
1.17
1.17.1
1.17.2
1.17.3
1.18
1.19
1.19.1
1.19.2
1.19.3
1.19.4
1.19.5
1.19.6
1.19.7
1.19.8
1.19.9
1.19.10
1.19.11
1.19.12
1.19.13
1.19.14
1.19.15
1.19.16
1.19.17
Introduction
1-1
Purpose
Of
The
Drive
1-1
Physical
Description
of
The
Drive
1-1
Functional
Description
of
The
Drive
1-1
Diskettes
1-2
Mechanical
and
Electrical
Sepcifications
1-2
Power
Requirements
1-2
Interface
Circuit
Specifications
1-2
Incoming
Inspection
Checks
and
Procedures
1-2
Interface
Connections
1-5
Mounting
The
Drive
..
" " ,
1-5
Hardware
"1-6
Dust
Cover.
1-6
Cooling
System
Requirements
1-6
Diskette
Care,
Handling
and
Storage
1-6
Write
Protect.
1-7
Operation
of
The
Drive
1-7
Organization
of
The
Drive
1-7
Components
of
The
Drive
'"
1-7
Index
Pulse
" , "
1-8
Drive
Status
Logic
"
1-8
Spindle
Drive
System
1-9
Positioner
Control
"
1-9
Data
Electronics
1-9
Interface
Electronics
"
'"
1-12
Interface
Connector
Pin
Assignments,
P13
1-12
Power
Connector
Pin
Assignments
1-12
Terminated
Lines
1-14
Input
Line
Terminations
From
Removable
Resistor
Pack
1-14
Drive
Select.
1-14
Program
Shunt
1-14
DS
and
HL
Power
Save
Options
1-17
User-Selectable
Options
1-17
Drive
Select
DS1--DS4
,
1-18
Side
Select
Options
Using
Drive
Select
18--48
1-18
In
Use
From
Drive
Select
1-18
In
Use
From
Head
Load
"
'"
1-18
Ready
Alternate
Output
Pad
1-18
Radial
Ready
..
'"
'"
1-19
Ready
Modified
1-19
Radial
Index
"
1-19
I
ndex
Alternate
Output
Pad
1-20
In
Use
Altenate
Output
Pad
1-20
Diskette
Lever
Lock
Latch
Option
1-20
Disk
Change
1-20
Two-Sided
Diskette
Installed
1-20
Stepper
Power
From
Drive
Select
1-21
Stepper
Power
From
Head
Load
Line
,1-21
Head
Load
Alternate
Output
Pad
Option
1-21
Radial
Head
Load
Signal
Option
1-21

Section
Number
Title
of
Section
Page
Number
1.19.18
1.19.19
1.19.20
1.19.21
1.19.22
Inhibit
Write When
Write
Protected
,1-21
Allow
Write
When
Write
Protected
1-21
Head
Side
Select
Options
S1
-
S3
,
1-22
Spindle
Motor
Control
Options
M1 -
M4
1-22
Motor
Control
Select
Options
MC1 -
MC4
1-22
SECTION
II
MAINTENANCE
CHECKS
AND
ADJUSTMENTS
2.
Introduction
2-1
2.1
Spindle
Drive
Motor
Checks
and
Adjustments
2-1
2.1.1 Long-Term Drive
Motor
Speed
Checks
and
Adjustments
,
2-1
2.2
Cats
Eye
Alignment
Check
and
Adjustment
2-2
2.2.1
Cats
Eye
Alignment
Check
2-4
2.3
Head
Carriage
Adjustment
2-5
2.4
Index
Sensor
Checks
and
Adjustments
2-6
2.4.1 Index-To-Data Burst
Checks
2-6
2.4.2
Index
Sensor
Adjustment
,2-7
2.4.3
Index
Pulse Width
Check
2-8
2.5 Track
00
Sensor
Check
and
Adjustment
2-8
2.6
Amplitude
Check
2-9
2.7
Azimuth
Check
2-10
2.8
Load
Arm
Adjustment
2-10
SECTION
III
PRINTED
CIRCUIT
BOARD
OPERATION
3.
3.1
3.2
3.3
3.4
Introduction
3-1
Physical
Description
of
The
Circuit
Board
3-1
Interface
Electronics
Specifications
3-1
Input
Control
Lines
3-2
Output
Control
Lines
3-7
SECTION
IV
TROUBLESHOOTING
GUIDE
4.
4.1
4.1
4.3
4.4
4.5
4.6
4.7
Introduction
" "
.,
"
..
4-1
Not
Ready
and/or
No
Index
,
..
4-2
Will
Not
Seek
or
Restore
4-2
Will
Not
Write
4-3
Will
Not
Read
4-3
Activity
L.E.D.
Inoperative
4-3
No
Track
00
Sensor
Indication
4-4
Drive
Motor
Will
Not
Start
When
Door
Latched
4-4
SECTION VREPLACEMENT PROCEDURES
5.
Introduction
5-1
5.1
Drive
Belt
5-1
5.2 Drive
Motor
5-2
5.3
Circuit
Board 5-3
5.4
Cone
Assembly
5-4
5.5
Diskette
Lever
, " 5-6
5.6
Bridge
Assembly
5-6
5.7 Bezel 5-8
ii

Section
Number
Title
of
Section
Page
Number
5,8
5,9
5,10
5,'11
5,12
5,13
5,'14
5,'15
5,'16
5,'17
5.'18
Activity
L,
E,
D",.
, " , " , .,
",
"""
, . ,
.,
, . "
., .,
",
..
, . , , , . , ., "
",
.,
,5-9
Load
Arm
Assembly,
.,
..
, , , , ., , , . , ,, , , , ,. ,
...
, , , , ., . , , . , , , , , ., , . , . ,
..
, . , .
5-10
Track
00
Sensor
Assembly,
, , , ,, , , . , ,, , . , ,, ., , . , ., . , ,
..
,
..
, , . , . , , . , , , .
5-10
Write
Protect
Sensor
Assembly,
, , , , ., , , ,, , , ,. , , ., . ,
..
,
..
, 5-11
Door
Switch
Assembly
..
, , , ,
..
, , . , , , , , , ,
5-12
Index
Sensor
Assembly.
,
.,
..
, , , . ,
.,
, "
..
,
5-12
Diskette
Ejector
Assembly
,,,,,
..
, , , , , ,
5-14
Load
Resistor
Assembly,
, , , , . ,, , , . ,,
..
, , , . ,
5-15
Stepper
Band,
, , , , , , , , , ,
..
,, ,
5-16
Stepper
Motor
Assembly
,
.,
,
..
, , ,
.,
, , ,
5-18
Head
Carriage
Assembly""
..
"",
..
" , , ,
5-19
APPENDIX IPRINTED CIRCUIT BOARD SCHEMATICS AND
ASSEMBLY
DRAWiNGS"",
".,."",
, " , ,
1-1
APPENDIX
II
RECOMMENDED
SPARE PARTS LIST , "
..
, ,
11-1
iii

LIST
OF
ILLUSTRATIONS
FIGURES
Figure
Number
Title
of
Figure
Page
Number
1-1
TM848
Disk
Drive
Mounting
Configuration
"1-6
1-2
TM848
Disk
Drive
Functional
Block
Diagram "1-9
1-3 FM
Recording
Magnetization
Profiles
1-10
1-4
Write
Operation
Timing Diagram 1-11
1-5 Read Timing Diagram
1-12
1-6
Circuit
Board
Assembly
" " '
1-15
1-7
General
Control
and
Data Timing
Requirements
,
..
,
1-16
1-8 Radial Ready
Installation
..
" " "
1-19
1-9 Radial I
ndex
Installation
1-20
1-10
Radial
Head
Load
Signal. 1-21
2-1
Circuit
Board
Assembly
2-2
2-2
Hub
Center
Line
and
Track
Locations
2-3
2-3
Cats
Eye Pattern 2-4
2-4
Head
Module
Retaining
and
Cam
Screws
2-5
2-5
Index-to-Data
Burst
..
" , 2-7
2-6
Index
Sensor's
Retaining
Screw
and
Adjustment.
2-7
2-7
Negative
Going
Pulse
Width
2-8
2-8
Track
00
Sensor
2-9
2-9
Optimum
Head
Azimuth
Alignment.
2-11
2-10
Head
Azimuth
Alignment
Acceptable
Lower
Limits
2-11
2-11
Head
Azimuth
Alignment
Acceptable
Upper
Limits
,2-12
2-12
Load
Arm Adjustment,
Front
View 2-12
3-1
Printed
Circuit
Board
3-1
3-2
Interface
Configuration
3-1
3-3
S~lect
Lines
Schematic
Diagram 3-2
3-4
Write
Data
Circuit
Block
Diagram 3-6
3-5 Trim Erase Diagram 3-8
3-6 Side
Select
Schematic
Diagram 3-9
3-7
Index
Schematic
Diagram ,3-11
3-8 Waveform
at
Test Point
7,
Soft
Sectored
3-11
3-9
Track
00
Schematic
Diagram
3-12
3-10
Write
Protect
Schematic
Diagram " "
3-13
3-11 Read
Circuit
Block
Diagram " "
3-14
3-12
Read
Data
Schematic
Diagram
3-15
5-1
Drive
Belt
and
Spindle
5-2
5-2 Drive
Motor
and
Related Parts 5-3
5-3
Circuit
Board
Mounting
Screws
"5-4
5-4
Cone
Assembly
Key Parts 5-5
5-5
Cone
Assembly
Parts 5-5
5-6
Diskette
Lever
Key
Parts 5-6
5-7
Diskette
Lever
Adjustment
5-7
5-8
Bridge
Assembly
Key
Parts "5-7
5-9
Bridge
Assembly
Additional
Key
Parts "5-8
iv

Figure
Number
Title
of
Figure
FIGURES
Page
Number
5-10
Bezel
and
Related Parts 5-8
5-1
"I
Activity
L.
E.
D.
Key
Parts 5-9
5-12
Load
Arm
Assembly
Key
Parts
5-10
5-13
Track
00
Sensor
Assembly
Key
Parts 5-11
5-14
Write
Protect
Sensor
Assembly
Key
Parts
5-12
5-15
Door
Switch
Assembly
Key
Parts
5-13
5-16
Index
Sensor
Assembly
Key
Parts, Top View
5-13
5-17
Index
Sensor
Assembly
Key
Parts,
Bottom
View
5-14
5
5-18
Diskette
Ejector
Assembly
Key
Parts ,
5-15
5-19
Load
Resistor
Assembly
and
Key
Parts
5-16
5-20
Stepper
Band
Key
Parts
5-17
5-21
Stepper
Band
Additional
Key
Parts
5-18
5-22
Stepper
Motor
Assembly
Key
Parts
5-19
5-23
Head
Carriage
Assembly
Key
Parts
5-20
TABLES
Table
Number
Title
of
Table
Page
Number
1-1
1-2
1-3
1-4
1-5
3-1
3-2
Mechanical
and
Electrical
Specifications
1-3
Power
Requirements
1-4
Interface
Connector
Pin
Assingments
1-13
Power
Connector
Pin
Assignments
1-14
Options
1-17
Drive
Interface
Lines
and
Pin
Connectors
'"
,
3-3
Stepper
Logic
Truth Table
3-5
v

SECTION
I
INTRODUCTION
TO
THE
TM848
FAMILY
OF
DISK
DRIVES
1.
INTRODUCTION
This
section
contains
a
description
of
the
physical and
functional
specifications
forthe
TM848-1
and-
2
disk
drives,
48
tracks
per
inch (TPI),
manufactured
by
Tandon
Corporation.
1.1
PURPOSE
OF
THE DRIVE
The drive is an
eight-inch
disk
memory
designed
for
random
access
data
entry, storage, and retrieval
applications. These
applications
typically
are
intelligent
terminal
controllers,
microcomputers,
word
processing
systems,
data
communications
systems,
error
logging,
microprogram
loading, point-of-
sale terminals,
and
Winchester
back
ups.
The drive is
capable
of
recording
and reading
digital
data, using FM,
and
MFM.
1.2 PHYSICAL DESCRIPTION
OF
THE DRIVE
The drive
can
be
mounted
in
any
vertical
or
horizontal
plane. However,
when
mounted
horizontally,
the
printed
circuit
board
must
be up.
The
spindle
is
belt
driven
by
a
brushless
D.C.
motor
with
an
integral
tachometer.
The
servo
control
circuit,
suitably
sized pulleys, and
the
tachometer
control
the
speed
of
the
spindle. The Read/Write,
double-sided
head
assembly
is
positioned
by
means
of
a
stepper
motor,
split
band,
and
apulley.
The
Read/Write/Erase
head
assembly
is a
glass-bonded
manganese/zinc
ceramic
structure.
It
has a
life in
excess
of
20,000
hours.
For
diskette
loading,
operator
access
is provide via a
slot
located
on
the
front
of
the
drive.
The
electronic
components
of
the
drive are
mounted
on a
circuit
board
assembly
located
in
the
chassis.
Power
and
interface
signalsare routed
through
connectors
that
plug
into
the
back
ofthe
drive.
1.3 FUNCTIONAL DESCRIPTION
OF
THE DRIVE
The drive is
fully
self-contained.
It requires
no
operator
intervention
during
normal operation. The
drive
consists
of
a
spindle
drive
system, ahead
positioning
system,
and
a
read/write/erase
system.
The TM848-1 is a
single-sided
drive. The
TM848-2
is a
double-sided
drive. The
only
difference
between
the
two
drives is
the
number
of
heads. The
circuit
board
is
identical
in
both
models.
When
the
diskette
lever
is opened,
access
is
provided
for
the
insertion
of
a
diskette.
The
diskette
is
accurately
positioned
by
plastic
guides.The
disk
position
is
ensured
by
the
backstop
and
disk
ejector.
Closing
the
diskette
lever
activates
the
cone/clamp
system,
resulting
in
centering
of
the
diskette
and
clamping
of
the
diskette
to
the
drive hub.The
drive
hub
is driven
at
a
constant
speed
of
360
RPM
by
a
servo-controlled
brushless
D.
C.
motor. The head is
loaded
into
contact
with
the
recording
medium
whenever
the
diskette
lever
is latched.
1-1

The head is
positioned
over
the
desired
track
by
means
of
a
stepper
motor/band
assembly
and
its
associated
electronics. This
positioner
employs
a3.6
degree
rotation
to
cause
a
one-track
linear
movement.
When
a
write-protected
diskette
is
inserted
into
the
drive,
the
Write
Protect
sensor
disables
the
write
electronics
of
the
drive,
and
a
Write
Protect
status
output
signal is available
to
the
interface.
When
performing
a
write
operation, a
0.013-inch
wide
(nominal)
data
track
is recorded. This
track
is
then
tunnel
erased
to
0.012
inch
(nominal).
Data
recovery
electronics
include
alow-level head amplifier, a
differentiator,
a
zero
crossing
detector,
and
digitizing
circuits.
No
data-clock
separation
is provided.
In addition,
the
drive is
supplied
with
the
following
sensor
systems:
1.
A
track
00
sensor
that
senses
when
the
Head
Carriage
Assembly
is
positioned
at
Track
00.
2.
The
two
index
sensors, each
of
which
consists
of
aL.E.D.
light
source
and
a
phototransistor,
are
positioned
so
that
asignal is
generated
when
a
index
hole
is
detected.
The drive can
determine
whether
asingle-
or
double-sided
diskette
is installed.This
output
signalis
present
at
the
interface.
3.
The
Write
Protect
sensor
disables
the
drive's
write
electronics
whenever
a
write-enable
tab
is
removed from
the
diskette
(see
Section
1.12).
1.4 DISKETTES
The drive
uses
a
standard
eight-inch
diskette.
Diskette$
are available
with
a
single
index
hole
orwith
index
and
sector
holes.
They
also are available
double-
or
single-sided.
Single
index
hole
diskettes
are used
when
sector
information
is
pre-recorded
on
the
diskette
(soft
sectoring).
Multiple
index
hole
diskettes
provide
sector
pulses
by
means
of
the
index
sensor
and
electronics
(hard sectoring).
1.5
MECHANICAL
AND ELECTRICAL SPECIFICATIONS
The
mechanical
and
electrical
specifications
of
the
drive are listed in Table 1-1.
1.6 POWER REQUIREMENTS
The
power
requirements
of
the
drive
are
listed
in Table 1-2.
1.7 INTERFACE CIRCUIT SPECIFICATIONS
The
interface
circuits
are
designed
so
that
a
disconnected
wire
results
in afalse signal.
Levels:
True =
+0.4
V,
maximum
False =
+2.4
V,
minimum
1.8
INCOMING
INSPECTION
CHECKS
AND PROCEDURES
There are
two
kinds
of
recommended
incoming
inspection
checks
and
procedures:
static
and
dynamic
ones.
The
static
incoming
inspection
checks
include
the
minimum
steps
that
should
be
taken
to
ensure
that
the
drive
is
operational
when
received.
1-2

TABLE
1-1
MECHANICAL
AND
ELECTRICAL
SPECIFICATIONS
MECHANICAL
Height:
2.30
inches
Width: 8
inches
ELECTRICAL
+ 5 V
D.
C.
Power:
+24
V
D.
C.
Power:
Selected
Motor
On:
Deselected:
Spindle
Motor:
Start
Current
Surge:
ENVIRONMENTAL
Operating
Temperature:
Storage
Temperature:
Wet
Bulb
Temperature:
Noncondensing
Operating
Humidity:
RELIABILITY
MTBF:
MTTR:
Error
Rates:
Soft
Read:
Hard
Read:
Seek
Errors:
PERFORMANCE
Head
Wear
Guarantee:
Number
of
Tracks:
Track-To-
Track
Access
Time:
Head
Settling
Time:
Average
Access
Time,
including
head
settling
time:
Motor
Start
Time:
Disk
Rotational
Speed:
I
nstantaneous
Speed
Variation:
Flux
Changes
Per
Inch,
Inside
Track:
Transfer
Rates:
Unformatted
Recording
Capacity:
IBM
Format
Recording
Capacity:
Recording
Method:
1-3
Length:
13.125
inches
behind
front
panel
Weight:
5.5
pounds
+5
volts
±5percent,
0.75
amp
typical
+24
volts
±
10
percent
0.75
amp
typical
0.20
amp
typical
OAO
amp
typical
2.5 amps,
400
msec
on,
24
volts
total
4.4°C
to
46°C
(40°F
to
115°F)
-40°C
to
71°C
(-40°F
to
160°F)
26°C (78°F)
maximum
20-to-80
percent
10,000
power-on
hours
30
minutes
1in
10
9
bits
1in
10
12
bits
1in
10
6
seeks
15,000
media
hours
77
for
TM848-1;
154
for
TM848-2,
77
per
surface
3
milliseconds
15
milliseconds
91
milliseconds
700
milliseconds
360
RPM
±1.0
percent
6536
FCI,
Side
0,
both
models;
6818
FCI,
Side
1,
TM848-2
only
250K
BPS
single
density,
500K
BPS
double
density
0.8 M
Bytes
per
disk,
single
density,
double-sided
drive
1.6
MBytes
per
disk,
double
density,
double-sided
drive
0.6
MBytes,
single
density,
double-sided
drive
1.2 MBytes,
double
density,
double-sided
drive
FM
single
density, MFM
double
density

TABLE 1-2
POWER REQUIREMENTS
1.
+5
Volts:
0.70
Amps
typical
2.
+24
Volts:
After
motor
start
interval
Spindle
Motor
0.35
Amps
typical
Stepper
Motor
0.40
Amps
typical
Electronics
0.17 Amps
typical
Total 0.92
Amps
typical
3.
+24
Volts:
During
motor
start
interval
a.
Configured
for
stepper
motor
enabled
during
motor
start.
2.5 Amps
typical
surge.
2.5
(j)
2.0
a..
~
~
~
1.5
z
w
a:
a:
1.0
::::>
()
0.5 "\..
100
200
300
400
TIME (MILLISECONDS)
b.
Configured
for
stepper
motor
disabled
until
motor
comes
up
to
speed.
2.1
Amps
typical
surge.
500
600
600
500
400
300
200
100
ISTEPPER MOTOR
ENABLED
"V
~
I
•
2.5
en
2.0
a..
~
~
~
1.5
z
w
a:
a:
1.0
::::>
()
0.5
TIME (MILLISECONDS)
1-4

A.
Inspect
the
shipping
package
for
obvious
damage.
B.
Open
the
shipping
container,
and
remove
the
drive.
C.
I
nspect
the
drive's overall appearance. Ensure
that
there
are
no
scratches
on
the
bezel.
D.
Ensure
that
all
internal
connectors
are
seated
properly.
E.
Turn
the
diskette
lever
counterclockwise,
and
remove
the
shipping
diskette.
F.
Insert
a
blank
diskette,
close,
and
then
open
the
diskette
lever. The
diskette
should
eject.
G.
Insert
a
blank
diskette,
and
manually
turn
the
spindle
pulley.
It
should
rotate
freely.
The
dynamic
incoming
inspection
procedures
include:
A.
Connect
the
drive
to
an
exerciser
or
computer
tester
capable
of
seeking,writing,
and
reading.
B.
Power
up
the
test
equipment,
and
apply
power
to
the
drive.
C.
Select
the
drive,
and
ensure
that
the
Activity
L.
E.
D.
located
on
the
bezel
illuminates.
D.
I
nsert
a
work
diskette
and
write/verify
from Track
00
to
Track
76.
Ensure
that
there
are
no
errors.
E.
I
nsert
a
diskette
written
previously
on
another
drive. Read
this
diskette,
and
ensure
that
there
are
no
data
errors. If
excessive
errors
occur,
check
the
diskette
on
the
drive
on
which
it
was
written.
F.
If
the
drive passes all
the
checks
listed
above, it is operational. If not, review
Section
II.
1.9 INTERFACE
CONNECTIONS
Signal
connections
for
the
drive are
made
via a
user-supplied
50-pin,
flat
ribbon
connector
(3M
Scotchflex
3415). This
connector
mates
directly
with
the
circuit
board
connector
at
the
rear
of
the
drive. The
D.
C.
power
connector
is asix-pin
connector
(Amp
Mate-N-Lok
Part
Number
1-480270-0),
which
mates
with
the
connector
at
the
rear
of
the
drive.
Thesignal
connector
harness
should
be
of
the
flat
ribbon
ortwisted
pair
type, haveamaximum
length
of
ten
feet,
and
have a
22-to-28
gauge
conductor
compatible
with
the
connector
that
is
to
be
used.
Power
connections
should
be
made
with
18-AWG cable, minimum.
1.10
MOUNTING
THE DRIVE
The drive has
been
designed
to
mount
in
any
plane,
Le.:
upright, horizontal,
or
vertical. The
only
restriction
is
that
the
printed
circuit
board
side
of
the
chassis
must
be
uppermost
when
the
drive is
mounted
horizontally.
Eight
holes
are
provided
for
mounting:
two
on
each
side
and
four
on
the
bottom
of
the
housing
(see Figure 1-1). The
two
on each
side
are
tapped
for
8-32
screws. The
four
mounting
holes
on
the
bottom
require
8-32
thread
forming
screws.
Optional
straps
areavailable
to
permit
attaching
two
drives
together
for
installation
in
standard
width
drive openings.
1-5

---
0"
~-
°
F_}-
0r.!l\'l.
~1P.iI1r=--'t1
13.33
[(
JI
~-
-··------8.550----~
e
~
..
+
6-32 THO
THRU 4PL
(2
EA.
SIDE)
I---r-'-~
-,
8.00
.149
DIA. TOP X
.156
DIA.
BOnOM
X
.430DP.
4PL
I
L----7.50---~.1
t1
..
::
0
NOTES:
DIMENSIONS
GIVEN
IN
INCHES.
1.10.1
Hardware
Figure
1-1
TM848
Disk
Drive
Mounting
Configuration
The
drive
is
manufactured
with
certain
critical
internal
alignments
that
must
be
maintained.
Hence,
it
is
important
that
the
mounting
hardware
does
not
introduce
significant
stress
on
the
drive.
A
three-part
mounting
scheme
is
recommended.
Any
mounting
scheme
in
which
the
drive
is
part
of
the
structural
integrity
of
the
enclosure
may
cause
equipment
operating
problems
and
should
be
avoided.
In
addition,
the
mounting
scheme
should
allow
for
adjustable
brackets
or
incorporate
resilient
members
to
accommodate
tolerences.
1.10.2
Dust
Cover
The
design
of
an
enclosure
should
incorporate
a
means
to
prevent
contamination
from
loose
items
e.g.,
dust,
lint,
and
paper
since
the
drive
does
not
have
a
dust
cover.
1.10.3
Cooling
System
Requirements
Heat
dissipation
from
a
single
drive
is
normally
30
watts
(102)
Btu/Hr.)
under
high
line
conditions.
When
the
drive
is
mounted
so
that
the
components
have
access
to
the
free
flow
of
air,
normal
convection
cooling
allows
operation
over
the
specified
temperature
range.
When
the
drive
is
mounted
in a
confined
environment,
air
flow
must
be
provided
to
maintain
specified
air
temperatures
in
the
vicinity
of
the
motors,
the
circuit
board,
and
the
diskette.
1.11
DISKETTE
CARE,
HANDLING,
AND
STORAGE
It
is
important
that
the
diskette
be
cared
for,
handled,
and
stored
properly
so
that
the
integrity
of
the
recorded
data
is
maintained.
A
damaged
or
contaminated
diskette
can
impair
or
prevent
recovery
of
data,
and
can
result
in
damage
to
the
read/write
heads
of
the
drive.
1-6

The
following
list
contains
information
on
how
the
diskette
can be
cared
for, handled,
and
stored.
1.
Keep
the
diskette
away
from
magnetic
fields.
2.
Do
not
touch
the
precision
surface
of
the
diskette
with
fingers.
3.
Insert
the
diskette
carefully
into
the
drive
until
the
backstop
is
encountered.
4.
Do
not
bend
or
fold
the
diskette.
Ei.
Put
the
diskette
into
its
jacket
when
it is
not
in use.
6.
Store
the
diskette
at
temperatures
between
1
DoC
and 52°C
or
50°F
and
125°F.
1.12 WRITE PROTECT
The drive is
equipped
with
a
Write
Protect
Sensor
Assembly.This
sensor
operates
in
conjunction
with
a
diskette
that
has a
slot
cut
in
the
protective
jacket.
When
the
slot
is uncovered,
the
diskette
is
write
protected.
The
slot
must
be
covered
to
write
on
the
diskette.
An
option
is available on
the
board
for
defeating
the
write
protect
sensor.
1.13 OPERATION
OF
THE DRIVE
The drive
consists
of
the
mechanical
and
electrical
components
necessary
to
record
and
to
read
digital
data
on
a
diskette.
User-providedD.C.
power
at
+24
volts
and
+5
volts
is
required
foroperation
of
the
drive.
1.14 ORGANIZATION
OF
THE DRIVE
All
electrical
subassemblies
in
the
drive
are
constructed
with
leads
that
terminate
in
multipin
connectors,
enabling
the
individual
assemblies
to
be removed.
The
heads
are
connected
to
the
circuit
board
via
cables
that
terminate
in five-pin
female
connectors
and
their
associated
male
sockets
that
are
located
in
close
proximity
to
the
read/write
data
electronics.
Interface
signals
and
power
are
provided
via
connectors
at
the
rear
of
the
drive.
1.15
COMPONENTS
OF
THE DRIVE
The drive
consists
of
six
functional
groups:
'1.
Index
Pulse
Shaper
2.
Drive
Status
Logic
A.
Write
Protect
B.
Track
00
Sensor
C.
Double-sided
Disk
D.
Ready
E.
Disk
Change
1-7

3.
Spindle
Drive
Control
4.
Carriage
Position
Control
5.
Write/Erase
Control
6.
Read
Amplifier
and
Digitizer
Figure
1-2
is a
functional
block
diagram
of
the
drive.
It
should
be
referred
to
in
conjunction
with
the
following
sections.
The
data
in
the
ensuing
figures
is
primarily
represented
in
simplified
form.
1.15.1
Index
Pulse
An
index
pulse
is
provided
to
the
user
system
via
the
index
pulse
interface
line.
The
index
circuitry
consists
of
an
index
L.
E.
D.,
an
index
phototransistor,
and
a
pulse
shaping
network.
As
the
index
hole
in
the
disk
passes
an
index
L.
E.
D.
phototransistor
combination,
light
from
the
L.
E.
D.
strikes
the
index
phototransistor,
causing
it
to
conduct.
The
signal
from
the
index
phototransistor
is
passed
on
to
the
pulse
shaping
n~twork,
which
produces
a
pulse
for
each
hole
detected.
This
pulse
is
presented
to
the
user
on
the
index
pulse
interface
line.
1.15.2
Drive
Status
Logic
There
are
five
drive
status
logic
lines:
Write
Protect,
Track
00
Sensor,
Two-Sided
Ready
and
Disk
Change.
A.
Write
Protect
A
write
protect
signal
is
provided
to
the
user's
system
via
the
write
protect
interface
line.
The
write
protect
circuitry
consists
of
a
write
protect
sensor
and
circuitry
that
routes
the
signal
that
is
produced.
When
a
write
protected
diskette
is
inserted
in
the
drive,
the
sensor
is
activated
and
the
logic
disables
the
write
electronics
and
supplies
the
status
signal
to
the
interface.
B.
Track
00
Sensor
The
level
on
the
Track
00
interface
line
is a
function
of
the
position
of
the
head
assembly.
When
the
head
is
positioned
at
Track
00
and
the
stepper
motor
is
at
the
home
position,
a
true
(low) level
signal
is
generated
at
the
interface.
C.
Two-Sided
Disk
This
signal
is
low
(true)
when
the
drive
is
selected
and
has
detected
the
presence
of
the
Index
Two
hole
in
the
diskette
currently
installed.
D.
Ready
This
signal
is
true
when
Drive
Select
is
low
(true)
if
the
spindle
drive
is
up
to
speed
and
the
drive
is
ready
to
read
and
write.
E.
Disk
Change
This
signal
is
true
when
Drive
Select
is
low
(true) if
the
diskette
lever
has
been
moved
to
the
open
position
after
the
previous
drive
select
went
false.
1-8

1.15.3 Spindle Drive System
The spindle drive system consists of aspindle assembly driven through adrive belt by abrushless
D.C. motor/tachometer.
The servo electronics required for speed control are located on the printed circuit board.
The control circuitry contains an interface
control
line.
When
the drive motor control interface line
is
false (high), the drive motor
is
allowed to come up to speed.
READY
CONTROL
INDEX
LOGIC
DISK
CHANGE
TWO SIDED
WRITE PROTECT
TRACK
00
IN USE
SIDE SELECT
HEAD CARRIAGE DRIVE SELECT
AND STEPPER
BAND
ASSEMBLY
SPINDLE
MOTOR
CONTROL
MOTOR
CONTROL
WRITE GATE
WRITE WRITE DATA
LOGIC
CURRENT
SWITCH
READ READ DATA
LOGIC
DIRECTION
STEPPER
MOTOR
CONTROL
STEP
Figure
1-2
TM848
Disk Drive Functional Block Diagram
1.15.4 Positioner Control
The head positioning system uses abipolar-driven motor drive, which changes
one
phase for each
track advancement of the read/write carriage. In addition to the logic necessary for motor control, a
gate
is
provided that inhibits positioner motion during awrite operation.
1.15.5 Data Electronics
Information can be recorded
on
the diskette by using adouble-frequencycode. Figure
1-3
illustrates
the magnetization profiles
in
each bit cell for the number sequence shown for FM recording.
1-9

BIT
PATTERN----,
BIT
CELL""""
I1I1
III
II I
WRITE
DATA
o
I
I
1
I
C D
ic
DIC CIDC
ICC
D
1IIII I I III I I I
III
\:f.=k:1
,-,t;fl:f
~t:A1
IfI
MAGNETIZATION
1:
1II-
~
.
~
--'I
I
~
I I
IIIIIIIIIII~II
M~NEnCELEMEN~
~
I
r--rTt4
II
Figure 1-3
FM
Recording
Magnetization
Profiles
The
erase
gaps
provide a
guard
band
on
either
side
of
the
recorded
track.
All
signals
required
to
control
the
data
electronics
are provided
by
the
user
system
and
are
shown
in
the
TM848
drive
functional
block
diagram (see
Figure
1-2). These
control
signals
are:
1.
Select
2.
Write
Gate
3.
Write
Data
4.
Side
Select
5.
Write
Current
Switch
Composite
read
data
is
sent
to
the
user
system
via
the
Read
Data
interface
line.
A.
Data
Recording
The
write
electronics
consist
of
a
switchable
write
current
source, a
write
waveform
generator,
an erase
current
source,
the
trim erase
control
logic, and
the
head
selection
logic
(see
Appendix
I).
The
read/write
winding
on
the
head is
center-tapped.
During
a
write
operation,
current
from
the
write
current
source
flows
in
alternate
halves
of
the
winding,
under
control
of
the
write
waveform generator.
The
conditions
required
for
recording,
i.e.
drive ready
must
be
established
by
the
user's
system, as follows:
1.
Drive
speed
stabilization
occurs
700
milliseconds
after
the
drive
motor
is started.
2.
Subsequent
to
any
read/write
operation,
the
positioner
must
be
allowed
to
settle. This
requires
18
milliseconds
maximum
after
the
last
step
pulse
is initiated,
i.e.,
3
milliseconds
for
the
step
motion
and
15
milliseconds
for
settling.
3.
The
foregoing
operations
can be overlapped, if required.
Figure
1-4
illustrates
the
timing
diagram
for
a
write
operation. At t=0,
when
the
unit
is ready,
the
write
gate
interface
line
goes
true. This
enables
the
write
current
source.
Write
current
is
switched
via
the
write
current
switch
interface
line
to
a
lower
value
by
the
user's
controller
at
Track 43.
1-10

The Trim Erase
control
goes
true
190
microseconds
after
the
Write
Enable
interface
line
since
the
trim erase
gaps
are
behind
the
read/write
gap. It
should
be
noted
that
this
value is
optimized
between
the
requirements
at
Track
00
and
at
Track
76,
so
that
the
effect
of
the
trim
erase
gaps
on previous
information
is minimized.
Figure
1-4
shows
the
information
on
the
write
data
interface
line
and
the
output
of
the
write
waveform
generator,
which
toggles
on
the
leading
edge
of
every
write
data
pulse.
Amaximum
of
4
microseconds
between
write
gate
going
true
and
the
first
write
data
pulse
is
only
required
if
faithful
reproduction
of
the
first
write
data
transition
is signifcant.
At
the
end
of
recording,
at
least
one
additional
pulse
on
the
write
data
line
must
be
inserted
after
the
last
significant
write
data
pulse
to
avoid
excessive
peak
shift
effects.
3.
10
MA
PEAKTO PEAK, TRACK0TO
TRACK42; 7.5 MAPEAK
TO
PEAK,
TRACK
43
TO TRACK 77.
4.
2USEC
MINIMUM
4USEC MAXIMUM
I
I
NOTES:
1.
T=0=
700
MILLISECONDS
AFTER DRIVE MOTOR
STARTS OR
20
MILLISECONDS
AFTER LAST STEP
PULSE, WHICHEVER IS THE LATEST TIME.
2.
UNSYCHRONIZED
Figure
1-4
Write
Operation
Timing Diagram
NOTE 2
I
~
I
~50usec""
I I
~-""""""-----""---"""~:;-"'I~
~---tl----;---+----
........-
.......
-~
.......
I
~~
II
WRITE
WAVEFORM
GENERATOR
WRITE
CURRENT
INTERNAL WRITE
BUSY
TRIM ERASE
WRITE GATE
The
duration
of
a
write
operation
is from
the
true
going
edge
of
write
gate
to
the
false
going
edge
of
erase. This is
indicated
by
the
internal
write
busy
waveform
shown
(see Figure 1-4).
The Read
electronics
consist
of:
1.
Read
Switch/Side
Select
2.
Read
Preamplifier
3.
Filter
4.
Differentiatior
5.
Time
Domain
Filter
and
Digitizer
The read
switch
is used
to
isolate
the
read
amplifier
from
the
voltage
excursion
across
the
head
during
a
write
operation. The
side
select
is used
to
enable
one
of
the
read/write/erase
heads.
Thedrive
must
be in aready
condition
before
readingcan begin.As
with
the
data
recording
operation,
this
ready
condition
must
be
established
by
the
user
system. In
addition
to
the
requirements
established
in
this
section, aperiod
of
100
microseconds
is
necessary
after
atrim
erase
operation
occurs
to
allow
the
read
amplifier
to
settle
after
the
transient
caused
by
the
read
switch
returning
to
the
read mode. 1-11

The
output
signal from
the
read/write
head
is
amplified
by
aread
preamplifier
and
filtered
by
alow-
pass
linear
phase
filter
to
remove
noise
(see Figure 1-5). The
linear
output
from
the
filter
is passed
to
the
differentiator,which
generates
awaveform
whose
zero
crossovers
correspond
to
the
peaks
of
the
Read signal. This signal is then fed
to
the zero crossing detector and digitizer.
LINEAR OUTPUT FROM FILTER
OUTPUT FROM DIFFERENTIATOR
READ DATA INTERFACE
t
t
==
0
Figure 1-5
Read Timing Diagram
Note
T=0is
defined
as
250
milliseconds
after
drive
motor
starts,
or
20
milliseconds
after
a
step
command,
or
100
microseconds
aftertermination
of
write
busy,
whichever
is
the
latest
time.
The
zero
crossover
detector
and
digitizer
circuitry
generate
a
200
nanosecond
read
data
pulse,
corresponding
to
each
peak
of
the
read signal. The
composite
read
data
signal is
sent
to
the
user
system via
the
read
data
interface
line.
1.16 INTERFACE ELECTRONICS
All
interface
signals
are TTL compatible.
Logic
true
(low) is
+0.4
volt maximum,
logic
false (high) is
+2.4
volts
minimum. The maximum
interface
cable
length
is
ten
feet.
It
is
recommended
that
the
interface
cable
be flat ribbon
cable
that
has a
characteristic
impedence
of
100
ohms.
1.16.1
Interface
Connector
Pin Assignments, P13
The
interface
connector
pin assignments, P13, are listed in Table 1-3.
1.16.2
Power
Connector
Pin
Assignments
The
power
connector
pin
assignments
are listed in Table 1-4.
1-12

TABLE
1-3
INTERFACE
CONNECTOR
PIN
ASSIGNMENTS
Ground
---
1
3
5
7
9
"11
'13
"15
"17
'19
:21
:23
:25
27
29
31
33
35
37
39
41
43
45
47
49
Pin
Number
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
Signal
Write
Current
Switch
Motor
Off
Control
1
Motor
Off
Control
2
Motor
Off
Control
3
Two
Sided
(option)
(Model
TM848-2
only)
Disk
Change
(option)
Side
Select
(Model
TM848-2
only)
Activity
I
ndicator
(option)
Head
Load
Index
Ready
Motor
Off
Control
4
Drive
Select
1
(Side
Select
Option,
TM848-2
only)
Drive
Select
2
(Side
Select
Option,
TM848-2
only)
Drive
Select
3
(Side
Select
Option,
TM848-2
only)
Drive
Select
4
(Side
Select
Option,
TM848-2
only)
Direction
Select
(Side
Select
Option,
TM848-2
only)
Step
Write
Data
Write
Gate
Track
00
Write
Protect
Read
Data
Alternate
I/O
Alternate
I/O
1-13
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