Textron Off Road STAMPEDE 900 User manual

Parts Manual
REVISED SEPT 2017ISSUED MAY 2016
647694-P

Page i
Service Parts Manual
SERVICE PARTS MANUAL
GASOLINE POWERED VEHICLE
STAMPEDE 900
STARTING MODEL YEAR 2017
CALIFORNIA Proposition 65 Warning
WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which
contain lead, lead compounds and other chemicals identified by the State of California to potentially cause cancer, birth
defects and other reproductive harm. These chemicals are found in vehicles, vehicle parts and accessories, both new
and replacements. During maintenance, these vehicles generate used oil, waste fluids, grease, fumes and particulates,
all identified by the State of California to potentially cause cancer, birth defects, and other reproductive harm.
NOTICE: Your TEXTRON OFF ROAD STAMPEDE 900 is equipped with sophisticated exhaust and evaporative emission control systems. TEXTRON OFF
ROAD has engineered the entire vehicle for optimum performance and minimal impact on the environment. As the owner, you may choose a qualified repair
shop or person to maintain, replace, or repair emission control devices and systems with original or equivalent replacement parts. However, warranty, recall
and all other services paid for by TEXTRON OFF ROAD must be performed at an authorized TEXTRON OFF ROAD service center.
Installing non-equivalent or non-original components, neglecting maintenance, removing after treatment components, adjusting calibrations or otherwise dis-
abling your emission control systems may void your warranty, cause injury or be a violation of Federal Law.
TO CONTACT US
NORTH AMERICA:
TECHNICAL ASSISTANCE & WARRANTY PHONE: [phone], FAX: [phone]
SERVICE PARTS PHONE: 1-888-GET-EZGO (1-888-438-3946), FAX: [phone]
INTERNATIONAL: PHONE: [phone], FAX: [phone]
TEXTRON SPECIALIZED VEHICLES INC., 1451 MARVIN GRIFFIN RD., AUGUSTA, GEORGIA 30906-3852 USA

Page ii Service Parts Manual
GENERAL INFORMATION
To obtain a copy of the limited warranty applicable to the vehicle, call or write a local
Distributor, authorized Branch or the Warranty Department with vehicle serial number and
manufacturer code.
The use of non Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
Tampering with or adjusting the governor to permit vehicle to operate at above factory
specifications will void the vehicle warranty.
When servicing engines, all adjustments and replacement components must be per original
vehicle specifications in order to maintain the United States of America Federal and State
emission certification applicable at the time of manufacture.
BATTERY PROLONGED STORAGE
All batteries will self discharge over time. The rate of self discharge varies depending on the
ambient temperature and the age and condition of the batteries.
A fully charged battery will not freeze in winter temperatures unless the temperature falls
below -75° F (-60° C).
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, place residue in acid-resistant
containers with absorbent material, sand or earth and dispose of in accordance with local,
state and federal regulations for acid and lead compounds. Contact local and/or state
environmental officials regarding disposal information.

Page iii
TABLE OF CONTENTS
Service Parts Manual
SECTION Page No.
HOW TO USE THE SERVICE PARTS MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1
EXTENDED CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 1
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D - 1
PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E - 1
DIRECTION AND DRIVE SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F - 1
DRIVETRAIN - FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G - 1
DRIVETRAIN - MID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H - 1
DRIVETRAIN - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J - 1
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K - 1
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L - 1
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M - 1
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N - 1
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P - 1
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R - 1
STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S - 1
FRONT SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T - 1
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U - 1
SEATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V - 1
TRUCK BED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W - 1
WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X - 1
DECALS AND LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y - 1

Page iv
NOTES
Service Parts ManualService Parts Manual

Page v
Service Parts Manual
This manual is divided into several sections:
•GENERAL INFORMATION
•ILLUSTRATED PARTS BREAKDOWN
•APPENDIX
The first section, GENERAL INFORMATION, contains the following information:
•WARRANTY INFORMATION
•TABLE OF CONTENT
•HOW TO USE THE SERVICE PARTS MANUAL
The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your
vehicle.
USE OF THE MANUAL
To use this manual, consult the TABLE OF CONTENT to locate the information or illustration required.
Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of
components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your
situation and then contact the Service Parts Department. It is important that the serial number or VIN of your vehicle and
the model name be supplied to Service Parts when ordering any replacement components.
HOW TO USE THE SERVICE PARTS MANUAL

Page vi Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL
1. WHEN THE PART NUMBER IS NOT KNOWN
•Determine the function and application of the part required. Turn to the Table of Content and select the most
appropriate title.
•Turn to the page number indicated and locate the desired part on the illustration.
•From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying
description for specific information regarding the part.
2. IF YOU KNOW THE PART NUMBER
•Locate the part number or description in the appropriate column on the parts list page.
NOTE: It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on
the illustrated page.
Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is
found. The part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates that the part depicted
is not available for purchase.
NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the
assembly that it is used on. This process is repeated until the highest final assembly is reached.
To facilitate the maintenance and repair of the vehicle, a Technician’s Repair and Service Manual is
available from the Service Parts Department.
Title Title
Left hand
illustration page Parts list (continued on
rear of page if required)
Front of Vehicle
123
101
100
99
98
120
74
70
71
64
63
65
66
67
121
122
114
119
115
111
73
72
112
118
116
113
62
69
94
96
95
82,87
81,86
84,89
83,88
102,104
105
79
91
92
107
106
62 - Includes Items 63 - 66, 69 - 74
70 -Incl
udes Items 71 - 74
81- Includes Items 82 - 84
86 - Includes Items 87 - 89
94 - Includes Items 95, 96
111 - Includes Items 112 - 114
118 - Includes Items 119 - 121
126 - Includes Items 127 - 131
103
*See Body Section for
decal information
127
128129
130
131
126

Page vii
Service Parts Manual
3. COLOR CODE FOR BODY COMPONENTS
The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl,
rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two
digit color code.
CODE # DESCRIPTION
11 BLACK
20 INFERNO RED METALLIC
37 FOREST GREEN
38 BRIGHT WHITE
41 ELECTRIC BLUE
42 PLATINUM
78 REAL TREE EXTRA DIPPED
HOW TO USE THE SERVICE PARTS MANUAL

Page A-1 647694 Service Parts Manual
AIR FILTER
Engine
Oil Tank
Engine Bay Closeout
(Part of Extended Cab)
Part of
Seat Frame
Front of Vehicle
1
11
3
14
12
15
16
15
17
7
9
14
13
2
8
7
14
14
AIR CLEANER ASSEMBLY includes item 8

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page A-2
647694 Service Parts Manual
AIR FILTER
1 646819 AIR BOX CONNECTOR .................................................................................. 1
2 646763 HOSE (AIR CLEANER).................................................................................... 1
3 646710 HOSE (INTAKE TO AIR CLEANER)................................................................ 1
4
5
6
7 646705 AIR CLEANER ASSEMBLY (INCLUDES ITEM 8)........................................... 1
8 652091 CARTRIDGE ............................................................................................. 1
9 650540 AIR CLEANER MOUNTING BRACKET........................................................... 1
10
11 645637 REMOVABLE RIVET, 8.13MM DIA X 21MM LG.............................................. 9
12 642127 HOSE (BLOW BY), 16MM............................................................................... 1
13 606261 FLANGED HEX HEAD BOLT, M8 - 1 X 20MM LG........................................... 2
14 11391G2 HOSE CLAMP, 2.06"........................................................................................ 4
15 649482 HOSE CLAMP, 25 - 40MM............................................................................... 2
16 602330 FLANGED HEX HEAD BOLT, M8 - 1 X 30MM LG........................................... 2
17 645956 FLANGED HEX LOCK NUT, M8 X 1.25........................................................... 2

Page A-3 647694 Service Parts Manual
Notes:
AIR FILTER

Page A-4
647694 Service Parts Manual
Notes:
AIR FILTER

Page B-1 647694 Service Parts Manual
EXTENDED CAB
Front of Vehicle
13
23
22
24
19
20
20
8
8
8
7
14
15
6
11
10
10
9
77
7
7
1
3
2
2
2
2
9
Seat Frame
Chassis Frame

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page B-2
647694 Service Parts Manual
EXTENDED CAB
1 643524 ENGINE BAY CLOSEOUT............................................................................... 1
2 645637 REMOVABLE RIVET, 8.13MM DIA X 21MM LG.............................................. 10
3 643207 SHIFTER BOOT............................................................................................... 2
4
5
6 641321 CARGO TRAY (HEAT SHIELD REQUIRED SEE SECTION M)...................... 1
7 645323 PAN WASHER HEAD TORX SCREW, M6 - 1 X 25MM LG............................. 5
8 602409 BARREL CLIP, M6 - 1...................................................................................... 5
9 645312 STORAGE POCKET COVER (HEAT SHIELD REQUIRED SEE SECTION M) 2
10 649803 PAN HEAD TORX SCREW, M6 - 2.65 X 25MM LG......................................... 4
11 660586 CARGO TRAY DOOR (HEAT SHIELD REQUIRED SEE SECTION M).......... 1
12
13 643190 CROSSMEMBER (C-PILLAR)......................................................................... 1
14 603799 FLANGED HEX HEAD BOLT, M10 - 1.5 X 25MM LG...................................... 2
15 600525 LOCK NUT, M10 - 1.5...................................................................................... 2
16
17
18
19 653516 EXTENDED CAB SUPPORT........................................................................... 1
20 645637 REMOVABLE RIVET, 8.13MM DIA X 21MM LG.............................................. 3
21
22 641789 CLOSEOUT (EXTENDED CAB)...................................................................... 1
23 645637 REMOVABLE RIVET, 8.13MM DIA X 21MM LG.............................................. 2
24 645323 PAN WASHER HEAD TORX SCREW, M6 - 1 X 25MM LG............................. 2

Page B-3 647694 Service Parts Manual
Notes:
EXTENDED CAB

Page B-4
647694 Service Parts Manual
Notes:
EXTENDED CAB

Page C-1 647694 Service Parts Manual
BODY
1
13
14
7
7
12
3
5
6
9
8
8
8
8
7
7
7
7
6
8
8
Front of Vehicle
16
15
16
15

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page C-2
647694 Service Parts Manual
BODY
1 663088G00XX COWL (See COLOR CODE in HOW TO USE Section) .................................. 1
2
3 641259G00XX COWLACCESS PANEL (See COLOR CODE in HOW TO USE Section)....... 1
4
5 654333 RETAINER (BASE).......................................................................................... 2
6 653127 FASTENER (QUARTER TURN) ...................................................................... 2
7 644969 PAN WASHER HEAD SELF TAPPING SCREW, M6 - 1 X 20MM LG............. 8
8 645637 REMOVABLE RIVET, 8.13MM DIA X 21MM LG.............................................. 8
9 618255 RETAINER RING............................................................................................. 2
10
11
12 663105 FRONT FASCIA............................................................................................... 1
13 641408 GRILL INSERT................................................................................................. 1
14 71597G01 SELF THREADING NUT, 5 X 10 X 15MM ....................................................... 3
15 645323 PAN WASHER HEAD TORX SCREW, M6 - 1 X 23.4MM LG.......................... 2
16 602409 BARREL CLIP, M6 - 1...................................................................................... 2

Page C-3 647694 Service Parts Manual
BODY
1
3
3
3
3
7
4
4
4
3
2
6
Front of Vehicle