Thermo Scientific BF51634BC-1 User manual

ii Thermo Scientific
© 2012 Thermo Fisher Scientific Inc. All rights reserved.
These operating instructions are protected by copyright. Rights resulting thereof, particularly reprint, pho-
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sent of Thermo Fisher Scientific.
This regulation does not apply to reproductions for in-plant use.
The contents of this operating instructions manual may change at any time and without any prior notice.
Concerning translations into foreign languages, the English version of these operating instructions is bind-
ing.
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Linderberg/Blue M is a brand owned by Thermo Fisher Scientific Inc.
All other trademarks mentioned in the operating instructions are the exclusive property of the respective
manufacturers.
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The contents of this document are subject to change without notice.
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Thermo Scientific i
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Chapter 1 Safety Notes
Basic Operating Precautions............................................................................................................ 1-1
Safety Consideration. ....................................................................................................................... 1-2
Warranty........................................................................................................................................... 1-3
Material Safety Data Sheet .............................................................................................................. 1-4
Explanation of Safety Information and Symbols............................................................................. 1-12
Additional Symbols for Safety Information ..................................................................................... 1-13
Standards and Directives ............................................................................................................... 1-13
Chapter 2 Introduction
Feature and Benefits. ....................................................................................................................... 2-1
Specifications. .................................................................................................................................. 2-2
Temperature Control System ........................................................................................................... 2-3
Heating Elements ............................................................................................................................. 2-3
Furnace Construction ....................................................................................................................... 2-4
Furnace Insulation............................................................................................................................ 2-4
Thyristor Power Controller................................................................................................................ 2-4
Chapter 3 Pre-Installation
Unpacking ........................................................................................................................................ 3-1
Furnace Assembly............................................................................................................................ 3-1
Chapter 4 Installation
Location............................................................................................................................................ 4-1
Power Wiring. ................................................................................................................................... 4-1
Final Inspection ................................................................................................................................ 4-4
Chapter 5 Start Up
Initial Start Up Procedure ................................................................................................................. 5-1
Furnace Operation ........................................................................................................................... 5-3
Furnace Shutdown ........................................................................................................................... 5-4
Chapter 6 UP150 Control Overview
UP550 Controller.............................................................................................................................. 6-1
Program Mode Operation................................................................................................................. 6-2
Local Mode Operation...................................................................................................................... 6-4
Chapter 7 Communication
Cable Installation.............................................................................................................................. 7-1
Communication Setup Parameter. ................................................................................................... 7-1
Software Installation. ........................................................................................................................ 7-2
Communication test.......................................................................................................................... 7-3
Troubleshooting................................................................................................................................ 7-4
Decimal Point Adjustment ................................................................................................................ 7-4
Table of Contents

Table of Contents
ii Thermo Scientific
UT350 Control .................................................................................................................................. 7-4
Normal Controller Operation ............................................................................................................ 7-5
Setting theTemperature.................................................................................................................... 7-6
Setting the Over- Temperature Protection Temperature.................................................................. 7-6
Changing Between Celsius and Fahrenheit ..................................................................................... 7-6
Setting the Ramp to Setpoint Rate................................................................................................... 7-7
Auto Tuning the Controller ............................................................................................................... 7-8
Chapter 8 Excess Temperature Option (“B” Model)
Control Display ................................................................................................................................. 8-1
Excess Temperature Option Feature ...............................................................................................8-1
Operating Parameters ...................................................................................................................... 8-2
Excess Temperature Controller Operation....................................................................................... 8-2
Chapter 9 Maintenance
Circuit Breakers................................................................................................................................ 9-2
Heating Element Replacement......................................................................................................... 9-2
Removing the Heating Element........................................................................................................ 9-3
Installing the Heating Elements........................................................................................................ 9-4
Door Insulation Replacement........................................................................................................... 9-5
Thermocouple Replacement ............................................................................................................ 9-6
Chapter 10 Troubleshooting ........................................................................................................... 10-1
Chapter 11 Replacement Parts ....................................................................................................... 11-1
Chapter 12 Error Codes ................................................................................................................... 12-1
Chapter 13 WEEE Compliance........................................................................................................ 13-1
Chapter 14 Spare Parts and Accessories ...................................................................................... 14-1
Chapter 15 Device Log..................................................................................................................... 15-1
Chapter 16 Contact .......................................................................................................................... 16-1

Thermo Scientific i
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Figure 1 Laboratory Box Furnace 2-1
Figure 2 Furnace Rear Access 4-2
Figure 3 Power Connections 4-3
Figure 4 UP150 Control Panel 6-1
Figure 5 Heating Element Repalcement 9-3
Figure 6 Door Insulation Replacement 9-7
Figure 7 Thermocouple Replacement 9-8
Figure 8 Wiring Diagram (Sheet 1 of 2) 11-3
Figure 8 Wiring Diagram (Sheet 2 of 2) 11-4
List of Figures

List of Figures
ii Thermo Scientific

Thermo Scientific 1-1
1
Safety Notes
Basic Operating Precautions
These operating instructions describe 1700 °C Box Furnaces.
1700 °C Box Furnaces have been manufactured to the latest state of the art and
have been tested thoroughly for flawless functioning prior to shipping. However,
the Box may present potential hazards, particularly if it is operated by inadequately
trained personnel or if it is not used in accordance with the intended purpose.
Therefore, the following must be observed for the sake of accident prevention:
• 1700 °C Box Furnaces must be operated by adequately trained and authorized
professional personnel.
• 1700 °C Box Furnaces must not be operated unless these operating
instructions have been fully read and understood.
• The present operating instructions, applicable safety data sheets, plant
hygiene guidelines and the corresponding technical rules issued by the
operator shall be used to create written procedures targeted at personnel
working with the subject matter device, detailing:
• The decontamination measures to be employed for the Box Furnace and
the accessories used with it.
• The safety precautions to be taken when processing specific agents.
• The measures to be taken in case of accidents.
• Repair work on the Box must be carried out only by trained and authorized
expert personnel.
• The contents of these operating instructions are subject to change at any time
without further notice.
• Concerning translations into foreign languages, the English version of these
operating instructions is binding.
• Keep these operating instructions close to the incubator so that safety instruc-
tions and important information are always accessible.
• Should you encounter problems that are not detailed adequately in these
operating instructions, please contact Thermo Fisher Scientific immediately for
your own safety.

Safety Notes
Safety Considerations
1-2 Thermo Scientific
Safety Considerations
Definition of Safety Precautions
Safety Precautions
For proper and safe use of this equipment. the user must follow the safety
precautions in this manual including those set forth below. Failure to do so could
result in death or serious injury to the user or bystanders and damage to the
equipment and any load inside or property nearby.
This precaution warms of immediate hazards which will result in
severe personal Injury or death.
This precautions refer to a hazards or unsafe practice which can
result in severe personal Injury or death.
This precaution refers to a hazard or unsafe practice which can
result in personal injury, product, or property damage.

Safety Notes
Safety Considerations
Thermo Scientific 1-3
Do not modify or use equipment in a manner other than expressly
Intended. Modification of equipment other than that for which it is
explicitly designed could cause severe injury or death. Any
customer after-market retrofit violates the warranty of the
equipment.
Do not reconfigure the controller. Any reconfiguration of the
control Instrument could cause inaccurate readings, faulty
instrument values, and may cause the unit to become overheated
and start on fire, causing personal Injury or death, product and
property damage.
Do not modify or disconnect any safety features provided.
Disconnection of the unit safety features could allow the unit to
become overheated and start on fire, causing personal injury or
death, product and property damage.
Do not use components or materials not specifically designed for
this equipment. Failure to comply with this precaution could result
in damage to equipment used or the furnace and may create an
overheat situation. Also, do not use anything other than OEM
exact replacement equipment and parts. Not using OEM
replacement parts could cause faulty. Instrumentation readings,
inoperable equipment, or temperature overshoot. Both situations
may cause personal injury or death, product, and property
damage.
Before using, user shall determine the suitability and integrity of
the product for the intended use and that the unit has not been
altered in any way. Misapplication may compromise the safety of
the end user or the life of the product.
Do not process hazardous work loads such as those containing
combustible volatile fluids Dr materials which emit explosive
vapors. Processing those workloads could result In a fire or
explosion which could cause personal injury or death, product,
and property damage. If there is any question about the safety of
the workload, consult your safety engineering staff or Thermo
Fisher customer service department.

Safety Notes
Safety Considerations
1-4 Thermo Scientific
Make sure that the unit is level when Installed. If the unit is tilted,
the door may swing shut at any time and Injure personnel.
This product contains ceramic fiber and airborne dust and fibers.
When installing, maintaining, or removing the refractory Insulation,
you must follow safety precautions as described In the applicable
MSDS (Material Safety Data Sheet) in the safety notes of this
manual.
When installing, maintaining Dr removing the refractory Insulation,
the following precautions will minimize airborne dust and fiber:
• Keep personnel not involved in the installation out of the area.
• Use a good vacuum to clean area and equipment. Use a dust
suppressant if sweeping is necessary. Do not use compressed
air.
• Use a disposable mask suitable for nuisance dust.
• Wear long sleeve clothing, gloves, hat, and eye protection to
minimize skin and eye contact. Do not wear contact lenses.
• Thoroughly wash self after work is complete.
• Launder work clothing separate from other clothes and
thoroughly clean laundering equipment after use. If clothing
contains a large amount of dust and/or fiber, dispose of rather
than clean.
• Promptly place used ceramic fiber parts and dust in plastic
bags and dispose of properly.

Safety Notes
Thermo Scientific 1-5
Notice
In compliance with the National Electrical Code (NEC) and good electrical
practice, this Lindberg/Blue M unit has not been provided with a line cord and plug.
If a line cord is used to connect this unit to your power system, it most probably will
be in violation of the Code and OSHA requirements.
A permanent connection to the power system with an approved disconnect means
is the preferred method of installation as greater safety is assured. Installation
should be accomplished only by those knowledgeable with NEC requirements.
Warranty
Thermo Fisher Scientific warrants the operational safety and functions of the
Laboratory Box Furnaces only under the condition that:
• The Laboratory Box is operated and serviced exclusively in accordance with its
intended purpose and as described in these operating instructions,
• The Laboratory Box is not modified,
• Only original spare parts and accessories that have been approved by Thermo
Scientific are used (third-party spares without Thermo Scientific approval void
the limited warranty),
• Inspections and maintenance are performed at the specified intervals,
• An operation verification test is performed after each repair activity.
The warranty is valid from the date of delivery of the Laboratory Box to the
customer.
Material Safety Data Sheet
PRODUCT IDENTIFICATION
Trade
Name:
MOLDATHERM

Safety Notes
Material Safety Data Sheet
1-6 Thermo Scientific
II. PRODUCT HAZARD SUMMARY
III. HEALTH HAZARDS A. SIGNS/SYMPTOMS OF OVEREXPOSURE
IV. HEALTH HAZARDS B. FIRST AID
Generic
Name:
Refractory Ceramic Fiber Insula-
tion
Manufacturer: Rex Rota Corpora-
tion
Address: P.O. Box 980 Fowl-
erville. MI 48836
Chemical
Name:
N/A (Mixture)
CAS#: None Assigned Telephone: [phone]
Health
May be harmful if inhaled.
May be irritating to the skin, eyes and respiratory tract.
possible cancer hazard based on test with laboratory
animals.
Flammability: Non - Combustible
Reactivity: Stable
Ingestion: May cause gastrointestinal disturbances such as irritation, nausea,
vomiting and diarrhea.
Eyes: Slightly to moderately irritating. Abrasive action may cause damage
to the outer surface· of the eye.
Skin: Slight to moderate irritation or rash. Irritation is due to mechanical
reaction to sharp, broken ends of fibers.
Inhalation: May cause irritation or soreness of throat and nose. Extreme expo
sure may produce coughing, congestion, and even difficulty breath-
ing. Pre-existing medical conditions may be aggravated by expo-
sure: e.g. bronchitis, emphysema, and asthma.
Ingestion: Do not induce vomiting. Get medical attention if irritation persists.

Safety Notes
Material Safety Data Sheet
Thermo Scientific 1-7
V. HEALTH HAZARDS C. SUMMARY / RISKS
At this time there are no known published reports that demonstrate an associated
association between RCF exposure and respiratory disease. The following is a
review of the result date:
1. There is no evidence of any fibrotic lung disease (interstitial fibrosis)
whatsoever on x-ray.
2. There is no evidence of elevated lung disease among those employees
exposed to RCF that had never smoked.
3. A statistical "trend” was observed in the exposed population between the
duration of exposure to RCF and a decrease in some measures of pulmonary
function. These observations are clinically insignificant. In other words, if these
observations were made on an individual employee, the results would be
interpreted as being within the normal range.
4. Pleural plaques (thickening along the chest wall) have been observed in a
small number of employees who had a long duration of employment. There are
several occupational and non-occupational causes for pleural plaque. It should
be noted that plaques are not associated with any measurable effect on lung
function.
A number of studies on health effects of inhalation exposure of rats and hamsters,
have been completed. Rats exposed to doses corresponding to 200 f/cc
developed progressive lung damage (interstitial fibrosis) and cancers of the lung
and of the pleura (lining of the chest wall and lung). Hamsters similarly exposed
developed interstitial fibrosis and pleural cancer, but no lung cancer.
In a multiple dose study in rats, statistically significant increases in lung tumors
were observed following exposure to the highest doses; there were no excess
lung cancers at lower doses.
As a result, the International Agency for Research on Cancer (IARC) has
classified RCF, along with fibrous glasswool and mineral wool, as possible human
carcinognes (Group 2B) based on sufficient evidence of carcinogenicity in animals
but insufficient data in humans. IARC has also classified respirable crystalline
silica, which may be found in after- service RCF exposed to temperatures above
1800 °F, as a known carcinogen to humans (Group 1). See Section IX for
additional information concerning after service RCF.
Skin: Wash affected areas gently with soap and water. Do not rub or scratch
exposed skin. Using a skin cream or lotion may be helpful. Get medical
attention if irritation persists.
Eyes: Flush immediately with large amounts of water. Do not rub eyes. Get
medical attention if irritation persists.
Inhalation: Remove affected person from source of exposure. Drink water to clear
throat, and blow nose to expel mist/dust. Avoid tobacco smoke. Get medical
attention if irritation persists.

Safety Notes
Material Safety Data Sheet
1-8 Thermo Scientific
VI. PERSONAL PROTECTION
VII. PHYSICAL CHARACTERISTICS
Eye Protection: Safety glasses with side shields or goggles are recom-
mended, particularly when working overhead. Do not wear
contact lenses.
Skin Protection: Wear gloves, hats, or loose fitting full body clothing as
required to prevent skin irritation. Wash exposed areas with
soap and warm water after handling. Wash work clothes
separately from other clothing. Rinse washing machine
thoroughly after use.
Respiratory Protection: Use mechanical ventilation with proper dust collection
equipment to keep the dust level below the exposure limits
listed in the Ingredients/Health Hazard Information section.
Use NIOSH or MSHA approved equipment when airborne
exposure limits are exceeded. Acceptable respirators rec-
ommended for various repairable fiber concentrations are:
Concentration Respirator Type
.5-5 f/cc Half-face, tight fitting respirator with HEPA filter cartridges.
(Example: 3M 6340)
5-25 f/cc Tight fitting, full face air purifying respirator with HEPA filter
cartridges or powered air-purifying respirator (PAPR)
equipped with HEPA filter cartridges (Example: 3M 7800
with 7255 filters)
25-50 f/cc Full face, supplied air respirator operated in positive pres-
sure mode. (Example: 3M 7800 with W9435 hose and
W3195 regulator)
f/cc = Fibers per cubic centimeter
HEPA = High-efficiency particulate air filter.
Appearance/Odor: White board or
shape/No odor
Specific Gravity: -(H2O-l.): .2 -.6
Boiling Point: N/A

Safety Notes
Material Safety Data Sheet
Thermo Scientific 1-9
VIII. FIRE AND EXPLOSION DATA
XI. REACTIVITY DATA
X. ENVIRONMENTAL INFORMATION
Evaporation Rate (Butyl
- Acetate=l.):
N/A Melting Point: N/A
Solubility in Water: Negligible Vapor Pressure: N/A
Vapor Density (Air=1): N/A Percent Volatile: N/A
Flash Point: Non-flammable
Auto-ignition Temp: None
Flammability Limits in Air
(% By Vol.)
N/A Upper:
Lower:
N/A
N/A
Usual Fire or Explosion
Hazards:
None
Special Fire Fighting Pro-
cedures
Use extinguishing method suitable for type of surrounding
fire.
Stability/Incompatibility: Stable under normal condition of use. Incom-
patible with strong acids and alkalies.
Hazardous Decomposi-
tion and By-products:
None
Spill or Release to the
Environment:
Vacuum clean dust where possible. Use a dust suppres-
sant if sweeping is necessary. Personal safety and expo-
sure recommendations described elsewhere in this data
sheet apply to exposure during clean-up of spilled material.
Waste Disposal: Wastes generated during use or demolition are not hazard-
ous wastes as defined by 40 CFR 261. Transportation,
storage, and disposal of this product must comply with
Federal, State and Local regulations.
Toxic Substances Con-
trol Act (TSCA):
All substances in this product are listed, as required, on the
TSCA inventory. These products contain RCF which may
be subject to Section 12 (b) Export Notification Require-
ments.

Safety Notes
Material Safety Data Sheet
1-10 Thermo Scientific
XI. SPECIAL PRECAUTIONS / SUPPLEMENTAL INFORMATION
Product which has been in service at elevated temperatures (greater than 1800
°F) may undergo partial conversion to cristobalite, a form of crystalline silica.
Chronic exposure to respirable crystalline silica may lead to delayed lung injury
(silicosis). The amount of cristobalite present will depend on the temperature and
length in service.
IARC has concluded that crystalline silica from occupational sources inhaled in the
form of quartz or cristobalite is carcinogenic to humans (Group 1)
[IARCMonograph Vol. 68, June 1997]. The OSHA permissible exposure limit
(PEL) and the 1988-89 ACGIH threshold limit value (TLV) for cristobalite is 0.05
mg/if (respirable dust). Particular care should be taken when working with “used”
material to minimize generation of dust. When removing and handling product
used in high temperature applications, special caution should be taken.to avoid
unnecessary cutting and tearing of the used material to minimize generation of
airborne dust. Workers should. Use respiratory protection. Use NIOSH or MSHA
approved equipment when airborne exposure limits may be exceeded, especially
in confined areas with inadequate ventilation.
Insulation surfaces should be lightly sprayed with H2O before removal to suppress
airborne dust. As water evaporates during removal, additional water should be
sprayed on surfaces as needed. Only enough water should be sprayed to
suppress dust so that water does not run on to the fiber in the work area.
After RCF removal is completed, dust-suppressing cleaning methods, such as wet
sweeping or wet vacuuming, should be used to clean the work area. If dry
vacuuming is used, the vacuum must be equipped with a HEPA filter. Air blowing
or dry sweeping should never be used. Dust-suppressing components can be
used to clean up light dust.
XII. INGREDIENTS / HEALTH HAZARD INFORMATION
Toxic Substances Con-
trol Act (TSCA):
All substances in this product are listed, as required, on the
TSCA inventory. These products contain RCF which may
be subject to Section 12 (b) Export Notification Require-
ments.
SARA Title III: This product does not contain any substances reportable
under Sections 302, 304, 313. Sections 311/312 apply.
COMPONENT LIMITS CAS NO. %EXPOSURE LIMITS
Refractory Ceramic Fiber 142844-00-6 40-95 .5 Fiber/cc Guideline-RRC*
5 mg/M3-Nuisance Respire –
OSHA 10 mg/M3- Nuisance Total –
ACGIH*
Amorphous Silica 7631-86-9 0-60 6 mg/M' (total) PEL
Inert Fillers and Organic Binders** N/A

Safety Notes
Product Safety Information
Thermo Scientific 1-11
*Pending the results of long-term health effects studies, airborne exposures
should be controlled at or below the recommended industry exposure guidelines
listed above.
**Identity, CAS Numbers and/or percent composition are trade secrets.
As of the date of preparation of this document, the foregoing information is
believed to be accurate and is provided in good faith to comply with applicable
Federal and State laws. However, no warranty or representation, expressed or
implied, is made as to the accuracy or completeness of the foregoing data.
Product Safety Information
Refractory Ceramic Fibre Product
This product contains refractory ceramic fibers which have been identified by the
International Agency for Research on Cancer (IARC) as possibly carcinogenic to
humans.
Avoid breathing fiber particulates and dust.
RISKS:
• Possible cancer hazard by inhalation
• May cause temporary irritation to eyes, skin, and respiratory tract
PRECAUTIONARY MEASURES:
• Minimize airborne fibers with engineering controls.
• Use NIOSH/MSHA approved respiratory as required (see MSDS).
• Wear long sleeved, loose-fitting clothing, eye protection, and gloves
FIRST AID MEASURES:
Remaining components not
determined hazardous
and/or hazardous compo-
nents present at less than
1.0% (0.1% for carcino-
gens)
N/A
Trace N/A
This product contains refractory ceramic fibers which have been
identified by the International Agency for Research on Cancer
(IARC) as possibly carcinogenic to humans.

Safety Notes
Explanation of Safety Information and Symbols
1-12 Thermo Scientific
Eyes: Flush with water.
Skin: Wash with soap and warm water.
Ingestion: Do not induce vomiting. Get medical attention If gastrointestinal
symptoms develop.
Inhalation: Remove to fresh clean air.
If any of the above irritations persists, seek medical attention.
CONSULT MSDS FOR ADDITIONAL PRODUCT INFORMATION AND
HANDLING INSTRUCTIONS.
REX ROTD CORPORATION
P.O. BOX 980
FOWLERVILlE, MI 48836
517/223-3787
Explanation of Safety Information and Symbols
Safety Notes and Symbols Used Throughout These Operating
Instructions
Indicates a hazardous situation which, if not avoided, will result
in death or serious injuries.
Indicates a hazardous situation which, if not avoided, could
result in death or serious injuries.
Indicates a situation which, if not avoided, could result in
damage to equipment or property.
Is used for useful hints and information regarding the application.

Safety Notes
Additional Symbols for Safety Information
Thermo Scientific 1-13
Additional Symbols for Safety Information
Standards and Directives
The Box Furnaces complies with the following standards and guidelines:
• Current/Approved Agency standards (Underwriters Laboratory/CSA/CE).
Wear safety gloves!
Wear safety goggles!
Harmful liquids!
Electrical shock!
Hot surfaces!
Fire hazard!
Explosion hazard!
Suffocation hazard!
Biological hazard!
Contamination hazard!

Safety Notes
Standards and Directives
1-14 Thermo Scientific