TOMCAR TM37E User manual

WELCOME
1
We welcome you as the owner of a new TOMCAR® off-road vehicle. We trust that the years to come will prove you made a
wise choice, and your experience with your TOMCAR® will be truly special, full of many hours of service and enjoyment.
Your new TOMCAR® reflects fine engineering honed over many years. This includes component selection, field testing,
customer recommendations and vehicle manufacturing codes, which all lead to this fine utility and recreational vehicle.
Your safety is our prime concern, both while operating and servicing your TOMCAR®. We have achieved excellent safety
records throughout our history. In order to maintain this good record, we need your cooperation in following the
instructions and recommendations outlined in this Owner’s Manual.
This manual is a part of your TOMCAR® and should remain with the vehicle.

WELCOME
2
TOMCAR® Electric Vehicle Variants
Two-Seater Pickup (TM37E)
Four Seater (TM47E)
Two-Seater Pickup (TM58E)

Vehicle Identification Numbers
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Identification Number
It is important that your vehicle identification number is kept in a safe place. Please record in the space provided below.
Store a spare key in a safe place. Should all keys be lost or stolen, please contact your TOMCAR® supplier for assistance.
For security purposes, the Identification number also appears inside the cabin. (Not visible without disassembly.)
Frame VIN/PIN (under hood on middle frame bar):
Ignition Key Number (stamped on key):
(A)
Your Supplier Details:
Vehicle Delivery Date:
Signature of Supplier (at delivery):
Signature of Customer (at delivery):

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Model Legend
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Model Legends
Throughout this Owner’s Manual when indication of a specific model is required, the model descriptor uses the “X” letter as a
wild card (relating to several models available).
The following list elaborates the various models and how they are reflected within this manual:
TMXXEL –Six models are derived from this descriptor:
1. TM27EL
2. TM37EL
3. TM47EL
4. TM58EL
(E –Electric Motor)
(L –High/Low Differential Lock Gearbox)

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Table of Contents
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SAFETY
Starting the Vehicle / Shifting / Braking
52
Safe Operation Instruction
8
Direction Selection / Vehicle Shutdown
53
Safety Decals
18
Driving Procedures
54
Electric Components Safety
21
MAINTENANCE
FEATURES & CONTROLS
Safety Instructions
63
Component Locations
26
Periodic Maintenance Chart
64
Towing Ball
29
Lubrication
67
Load Compensators
30
Throttle System
74
Seat Belts
31
Brakes
75
Seat Adjustment
32
Steering Wheel
78
Console
33
Drive Belt
79
Driver Controls
37
4 Point Harness
80
Direction & Driving modes selection
38
Tires
81
Windshield wiper & Lights and Horn Levers
39
Suspension
83
Pedals
40
Hardware
84
Gear Shifter
41
Low Voltage System
85
Differential Lock Lever
42
High Voltage System
89
Parking Brake
43
Cleaning & Storing
92
OPERATIONS
Troubleshooting
95
Vehicle Range
44
NOTES
101
Guidelines
46
Pre-Ride Inspections
47
Traction Battery Charging
50

Safe Operation Instructions
SAFETY
8
Safe Operation Instructions
WARNING
Reading and understanding the contents of this Owner’s Manual will protect you from injury and the vehicle from damage. Your
knowledge of safe operation of this vehicle will help you train others who may operate it. This is a powerful vehicle and, as such,
all driving rules, licenses and permits apply to all TOMCAR®models. Your TOMCAR®handles differently from other vehicles such as
motorcycles, ATVs and cars. Therefore, the driver must undergo training prior to use. If you ignore the warnings contained in this
Owner’s Manual and on the vehicle, and fail to take appropriate precautions, collisions or rollovers can happen quickly, even
during routine driving maneuvers such as driving over obstacles, turning, or hill driving, and may result in severe injury or death.
TOMCAR®is intended to be used off-road, where special driving skills and know-how are essential for safe operation.
Age Restrictions
Operation of this vehicle is limited to persons who are licensed and have been trained, including reading and understanding this
Owner’s Manual. No one under the age of 16 should be allowed to operate a TOMCAR®. The minimum age recommendation for
passengers is 16 years old. Young or inexperienced drivers may not be able to control the vehicle. Local regulations may also
restrict the age of the driver.
Vehicle Awareness
This Owner’s Manual contains valuable information about all aspects of your vehicle which will enable you, as the driver of the
vehicle, to be responsible for your personal safety, the safety of others and the protection of the environment. It is important that
you read, familiarize yourself with and understand this manual.
The use of a TOMCAR® is subject to certain hazards that can only be protected against by the exercise of intelligence, care and
common sense. It is therefore essential to have a driver who is competent and careful, physically and mentally fit, and thoroughly
trained in the safe driving and controlling of a TOMCAR® off-road.

Safe Operation Instructions
SAFETY
9
It is important that you are familiar with and follow all laws and regulations concerning the operation of an off-road vehicle,
such as the TOMCAR®, which are in force in the area in which you use it. Follow the recommended maintenance program
outlined in your Owner’s Manual in order to ensure that all critical components on your vehicle are thoroughly inspected at
the specified intervals.
DANGER
When you see the safety alert DANGER, it is an indication that there is an immediate hazard that will result in severe
personal injury or death.
WARNING
When you see the safety alert WARNING, it is an indication that there is an immediate hazard that may result in serious
personal injury or death.
CAUTION
When you see the safety alert CAUTION, it is an indication that there is an immediate hazard that may result in minor
personal injury or damage to the vehicle.
CAUTION
When you see CAUTION, without the safety symbol it is an indication that there is a situation that may potentially cause
property damage.

Safe Operation Instructions
SAFETY
10
DANGER
TomcarTM electric vehicles drive system uses an alternating voltage of 100 volts. The system can get hot during and after
switching off the ignition. Respect warning messages given on the labels in the vehicle. All interventions or
modifications to the high-power system (components, cables, connectors, traction battery) are strictly prohibited due to
the risks they present to your safety.
This Symbol denotes the electrical elements of your vehicle may present health risks.
The risk of serious burns or electric shocks can lead to death.
Please follow all instructions and procedures outlined in further detail within your Owner’s Manual. Failure to do so may
result in serious injury or death.
WARNING
1. Please read this manual and all labels carefully and follow the operating procedures described.
2. Never allow anyone without a valid driver’s license and appropriate TOMCAR® training to operate this vehicle.
3. Electric vehicles have special features. It is important to read the following manual carefully.
4. When operating this vehicle, eye protection and helmets are recommended at all times.
5. Should you wish a guest to operate this vehicle, please ensure that they read this Owner’s Manual and all product labels.
6. In order to reduce the risk of rollover, be careful when encountering slopes and other obstacles, during turns and when
braking.
7. Ensure that drugs or alcohol are never consumed before or while operating this vehicle.

Safe Operation Instructions
SAFETY
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8. Always travel at speeds proper for the terrain, visibility, operating conditions and your experience. Never operate at
excessive speeds.
9. Never attempt jumps or stunts.
10. Always follow the inspection and maintenance procedures at schedules described in this manual. Inspect your
vehicle each time you use it to make sure it is in safe operating condition.
11. Always use correct driving procedures when operating this vehicle. Keep both hands on the steering wheel and
both feet on the floorboards of the vehicle during operation.
12. When operating on unfamiliar terrain, be alert to changes in that terrain, travel slowly and use extra caution for
maximum safety.
13. Use additional caution when driving on excessively loose, slippery or rough terrain.
14. Always practice turning at slow speeds before attempting to turn at faster speeds. Follow procedures for turning as
described in this manual. Never turn at excessive speeds.
15. Should this vehicle be involved in an accident, always have it thoroughly checked before continued use.
16. Practice operating the TOMCAR on smaller hills before attempting larger hills. Never operate TOMCAR® on hills
that are too steep for the vehicle or your abilities.
17. Always check the terrain carefully before attempting to climb a hill and always follow the proper procedures for
climbing hills as set out in this manual. Never climb hills with excessively loose or slippery surfaces, never go over
the top of hills at high speed.
18. Check the terrain carefully before descending a hill and always follow the proper procedures outlined in this
manual before traveling downhill or braking on hills. Never travel downhill at excessive speeds, avoid going
downhill at an angle which would cause the vehicle to lean sharply to one side, and travel straight down the hill
where possible.

Safe Operation Instructions
SAFETY
12
19. Always follow the proper procedures outlined in this manual when operating over obstacles and never attempt to
drive over large obstacles such as rocks or fallen trees. Always check for obstacles before driving or operating the
vehicle in an unfamiliar or new area.
20. On slippery surfaces such as ice or mud, travel slowly and be cautious in order to reduce the chances of skidding or
sliding out of control. At all times, be careful and aware of the dangers of skidding or sliding.
21. Never operate your vehicle in water deeper than that specified in this manual or in fast-flowing water. Wet brakes
may reduce stopping ability, so test your brakes after leaving water and, if necessary, apply them lightly several
times to allow the friction to dry them out.
22. When reversing, in order to ensure that it is safe to proceed, always make sure that there are no obstacles or
people behind you, move slowly when it is safe to do so, and avoid turning at sharp angles when in reverse.
23. Always use the correct type and size of tires specified in this manual and maintain the correct tire pressure as
specified in the maintenance and specification sections of this manual.
24. Never modify this vehicle through improper installation or use of accessories.
25. When hauling cargo, ensure that the cargo is properly distributed and securely attached.
26. Never exceed the stated load capacity for the vehicle.
27. When either hauling cargo or pulling a trailer, reduce speed and follow the instructions in this manual.
28. The 4-point safety harness reduce the risk of severe injury in case of a sudden stop or collision. The appropriate
restraint should always be 28. worn for the activity at hand.
29. Arms and legs should always be kept inside the cab frame while the vehicle is in motion.
30. The parking brake should always be engaged before leaving the vehicle.
31. The foot pedal brake should always be engaged before releasing the parking brake.
32. To prevent any unauthorized use or accidental start-up, always remove the ignition key when the vehicle is not in
use.

Safe Operation Instructions
SAFETY
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WARNING
We recommend that the operator always check all safety components before using TOMCAR® in order to ensure that
it is in excellent operating condition at all times.
Equipment Modifications
Do not make any modifications to your TOMCAR® vehicle.
Operating your TOMCAR® with modifications other than those specifically designed for TOMCAR® may result in failure
of critical machine components, especially those which increase speed or power. TOMCAR® may become
aerodynamically unstable at speeds higher than those for which it is designed, and loss of control may occur at higher
speeds. Such modifications may also create a safety hazard, which could lead to bodily injury.
The warranty on your TOMCAR® is terminated if any modifications have been made to the vehicle or any equipment
has been added to the vehicle that increases its speed or power.

Safe Operation Instructions
SAFETY
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WARNING
Potential Hazard
What can happen
How to avoid hazard
Staling, rolling backward while
climbing a hill
Vehicle overturn
Maintain a steady speed when
climbing a hill.
IF YOU LOSE ALL FORWARD SPEED:
•Apply the brakes.
•Lock the parking brake when fully
stopped.
IF YOU BEGIN ROLLING BACKWARD:
•Never apply engine power.
•Apply the brake gradually.
•When fully stopped, lock parking
brake.
•In the event of an accident, have a
qualified service supplier check the
complete vehicle for possible
damage.
Operating this vehicle on public
streets, roads or highways
Collision with another vehicle
Avoid operating this vehicle on public
streets, roads or highways

Safe Operation Instructions
SAFETY
15
WARNING
Potential Hazard
What can happen
How to avoid hazard
Operating this vehicle
without proper instruction
Loss of control, accident
The risk of an accident is greatly increased if the
operator does not know how to operate the vehicle
properly in different situations and on different
types of terrain.
All operators must read and understand the
Owner’s Manual and all warning and instruction
labels before operating the vehicle.
Operating this vehicle after
consuming alcohol or
drugs
Could seriously affect your judgment
Could cause you to react more
slowly
Could affect your balance and
perception
Could result in an accident
Driving a TOMCAR® requires your full attention. DO
NOT drink alcohol or use drugs or medications
before or while driving. They will reduce your
alertness and slow your reaction time.
In most states and provinces, it is prohibited by law
to drive while intoxicated or under the influence of
drugs.
Operating this vehicle at
excessive speeds
Loss of control, accident
Always travel at a speed proper for the terrain,
visibility and operating conditions, and your
experience.
Attempting jumps and
other stunts
Loss of control, accident and/or
vehicle overturn
Never attempt jumps and other stunts. Avoid
exhibition driving.
Operating on frozen bodies
of water
Severe injury or death can result if
the vehicle and/or the operator fall
through the ice
Never operate the TOMCAR® on a frozen body of
water.

Safe Operation Instructions
SAFETY
16
WARNING
Potential Hazard
What can happen
How to avoid hazard
Failure to inspect the
vehicle before operating
Failure to properly
maintain the vehicle
Accident, equipment damage
Always inspect your TOMCAR® before each use to
make sure it is in safe operating condition.
Always follow the inspection and maintenance
procedures and schedules described in this Owner’s
Manual.
Failure to use extra caution
when operating this
vehicle on unfamiliar
terrain
Loss of control, vehicle overturn
Travel slowly and use extra caution when operating
on unfamiliar terrain.
Always be alert to changing terrain conditions when
operating the vehicle. You may come upon hidden
rocks, bumps or holes suddenly, without enough
time to react.
Failure to follow the
minimum age
recommendations for this
vehicle
Serious injury or death (to the child
or others)
Only persons with a valid driver’s license should
operate a TOMCAR®.
Even though a child may be within the age group
for which some vehicles are recommended, he or
she may not have the skills, abilities or judgment
needed to operate the vehicle safely and may be
involved in a serious accident.
Operating this vehicle with
improper tires, or with
improper or uneven tire
pressure
Loss of control, accident and/or
overturn
Always use the size and type of tires specified in the
Owner’s Manual for this vehicle.
Always maintain proper tire pressure as described
in the Owner’s Manual. See specifications at rear of
manual.

Safe Operation Instructions
SAFETY
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NOTE:
Use only TOMCAR ® approved accessories and familiarize yourself with their function and effect on the vehicle. The
addition of certain accessories, including (but not limited to) extra wheels, extra fuel tank, etc. may change the
handling characteristics of the vehicle.
WARNING
Leaving the key in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death. Always
remove the ignition key when the vehicle is not in use.
After any overturn or accident, have qualified service personnel inspect the entire vehicle for possible damage,
including (but not limited to) brakes, throttle and steering systems.

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Safety Decals and Locations
SAFETY
Safety Decals and Locations
Warning decals have been placed on the TOMCAR® for your protection. Read and follow the instructions of the decals
on the TOMCAR® carefully. If any of the decals depicted in this manual differ from the decals on your TOMCAR®,
always read and follow the instructions of the decals on the TOMCAR®.
If any decal becomes illegible or comes off, contact your TOMCAR® supplier to obtain a replacement. Replacement
safety decals are provided by TOMCAR® at no charge. The part number is printed on the decal.
This general purpose off-road utility vehicle does not meet federal motor vehicle safety standards for on-road
vehicles.

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Safety Decals and Locations
SAFETY
Location 1 –Rear Cross Tube
1

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Safety Decals and Locations
SAFETY
Location 2 –Front Firewall