
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
SafetyandInstructionalDecals.............................6
Setup............................................................................9
1CheckingFluidLevels........................................9
2ActivatingandChargingtheBattery....................9
3InstallingtheMowerDeck/Polar
Trac................................................................11
ProductOverview......................................................19
Controls.............................................................19
Operation...................................................................21
AddingFuel.......................................................21
CheckingtheEngineOilLevel............................22
CheckingtheCoolingSystem..............................22
CheckingtheHydraulicSystem...........................22
ThinkSafetyFirst...............................................22
OperatingtheParkingBrake...............................23
StartingtheEngine.............................................23
DrivingtheMachine...........................................24
StoppingtheMachine/Engine............................25
TheSafetyInterlockSystem................................25
PositioningtheSeat............................................26
UnlatchingtheSeat.............................................27
MovingaNon-functioningMachine...................27
LoadingMachines..............................................28
TransportingtheMachine...................................28
OperatingFrontAttachmentswiththePolar
TracKitInstalled............................................29
Maintenance...............................................................31
RecommendedMaintenanceSchedule(s)................31
DailyMaintenanceChecklist...............................32
PremaintenanceProcedures....................................33
Lubrication.............................................................33
GreasingtheBearingsandBushings....................33
EngineMaintenance...............................................34
AirCleanerMaintenance....................................34
ServicingtheEngineOil.....................................34
FuelSystemMaintenance.......................................36
ServicingtheWaterSeparator.............................36
CleaningtheFuelTank.......................................36
FuelLinesandConnections................................36
BleedingtheFuelSystem....................................36
BleedingAirFromtheInjectors..........................37
ElectricalSystemMaintenance................................38
ServicingtheBattery...........................................38
StoringtheBattery..............................................38
CheckingtheFuses.............................................39
CoolingSystemMaintenance..................................39
CheckingtheCoolingSystem.............................39
CleaningtheRadiator.........................................40
BrakeMaintenance.................................................41
AdjustingtheParkingBrakeInterlock
Switch............................................................41
BeltMaintenance....................................................42
CheckingtheAlternatorBeltTension..................42
ControlsSystemMaintenance.................................42
AdjustingtheControlLeverNeutralInterlock
Switch............................................................42
AdjustingtheControlLeverNeutral
Return............................................................43
AdjustingtheTractionDriveforNeutral.............44
AdjustingtheMaximumGroundSpeed..............45
AdjustingtheTracking........................................45
HydraulicSystemMaintenance...............................46
CheckingtheHydraulicFluidLevel.....................46
ChangingtheHydraulicOilAndFilter................47
Storage.......................................................................48
Machine.............................................................48
Engine...............................................................48
Schematics.................................................................49
ConditionsandProductsCovered.......................52
InstructionsforObtainingWarranty
Service...........................................................52
OwnerResponsibilities.......................................52
ItemsandConditionsNotCovered.....................52
Parts...................................................................52
NoteRegardingDeepCycleBattery
Warranty:.......................................................52
MaintenanceisatOwner’sExpense.....................52
GeneralConditions............................................52
Noteregardingenginewarranty:.........................52
CountriesOtherthantheUnitedStatesor
Canada...........................................................52
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