Toro CT2240 User manual

FormNo.3439-307RevB
CT2240CompactTriple4-Wheel
DriveTurfMower
ModelNo.30654—SerialNo.405600000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3439-307*

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.toro.com/en-gbformoreinformation,
includingsafetytips,trainingmaterials,accessory
information,helpndingadealer,ortoregisteryour
product.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g320033
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUK
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup......................................................................10
ProductOverview....................................................11
Controls............................................................11
Specications..................................................18
Attachments/Accessories.................................18
BeforeOperation.................................................19
BeforeOperationSafety...................................19
PerformingDailyMaintenance..........................19
CheckingtheEngine-OilLevel..........................19
CheckingtheCoolingSystem...........................20
AddingFuel......................................................21
HydraulicFluidSpecications...........................22
CheckingtheLeveloftheHydraulicFluid
......................................................................22
CheckingtheTirePressure...............................22
CheckingtheT orqueoftheWheel
Nuts..............................................................23
UsingtheOperatorPlatformLatching
Mechanism...................................................23
UnderstandingtheOperatorPresence
Controls........................................................23
DuringOperation.................................................24
GeneralSafety.................................................24
RolloverProtectionSystem(ROPS)
Safety............................................................24
MachineswithaFoldableRollBar....................24
SlopeSafety.....................................................25
StartingandShuttingOfftheEngine.................25
AdjustingtheCenterCuttingUnit
Height-of-CutCorrection...............................26
ControllingthePositionoftheIndividual
CuttingUnits.................................................26
AdjustingtheCuttingUnitAutoLimited
Lift.................................................................27
EngagingtheCuttingUnitDrive........................27
ClearingtheCuttingUnits.................................28
UsingWeightTransfer/Traction
Assistance....................................................28
FoldingtheROPS.............................................28
OperatingTips.................................................29
AfterOperation....................................................30
GeneralSafety.................................................30
LocatingtheJackingPoints..............................30
TransportingMachines.....................................30
TowingtheMachine..........................................31
Maintenance...........................................................33
MaintenanceSafety..........................................33
RecommendedMaintenanceSchedule(s)...........33
DailyMaintenanceChecklist.............................35
ServiceIntervalChart.......................................36
Lubrication..........................................................37
GreasingtheBearings,Bushings,and
Pivots............................................................37
EngineMaintenance...........................................38
EngineSafety...................................................38
CheckingtheEngineOverheatWarning
System..........................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOilandFilter....................39
FuelSystemMaintenance...................................40
DrainingtheFuelT ank......................................40
CheckingtheFuelLinesand
Connections..................................................40
BleedingtheFuelSystem.................................40
ReplacingtheFuelFilter...................................41
ElectricalSystemMaintenance...........................41
ElectricalSystemSafety...................................41
CheckingtheElectricalSystem.........................41
CheckingtheBatteryCondition.........................41
ServicingtheBattery.........................................42
DriveSystemMaintenance..................................42
ChangingtheTransmissionOilFilter................42
ChangingtheHydraulicReturnFilter................43
CheckingtheRearWheelAlignment.................43
InspectingtheTransmissionControlCable
andOperatingMechanism............................44
CoolingSystemMaintenance..............................44
CoolingSystemSafety.....................................44
RemovingDebrisfromtheCooling
System..........................................................44
BeltMaintenance................................................46
TensioningtheAlternatorBelt...........................46
ControlsSystemMaintenance.............................46
CheckingtheForward/ReverseTravelPedal
Action............................................................46
CheckingtheOperatorPresenceSeat
Switch...........................................................46
CheckingtheCuttingUnitDriveInterlock
Switch...........................................................46
CheckingtheParkingBrakeInterlock
Switch...........................................................47
CheckingtheTransmissionNeutralInterlock
Switch...........................................................47
HydraulicSystemMaintenance...........................47
HydraulicSystemSafety...................................47
CheckingtheHydraulicLinesand
Hoses............................................................47
ServicingtheHydraulicSystem........................48
CheckingtheHydraulicFluidOverheat
WarningSystem............................................48
CheckingtheHydraulicLinesand
Hoses............................................................48
CuttingUnitMaintenance.....................................49
BladeSafety.....................................................49
BackLappingtheCuttingUnits.........................49
GrindingtheCuttingUnits.................................50
RaisingtheMowerofftheGround.....................50
DisposingofWaste...........................................50
Cleaning..............................................................51
WashingtheMachine.......................................51
Storage...................................................................51
3

StorageSafety..................................................51
PreparingtheTractionUnit...............................51
PreparingtheEngine........................................52
Troubleshooting......................................................53
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal70-13-072
70-13-072
1.Jackingpoint
decal70-13-077
70-13-077
1.Warning—shutofftheengineandremovetheignitionkey
beforereleasingoroperatingthesafetylatches.
decal950832
950832
1.Tirepressure
decal950889
950889
1.Warning—hotsurfaces.
decal111-0773
111-0773
1.Warning—crushingofngers,forceappliedfromside.
decal111-3344
111-3344
1.Ignitionswitchindicatingdifferentpositionsofkeyswitch
decal111-3562
111-3562
1.Pressthepedaltoadjustthesteeringwheelangle.
5

decal111-3566
111-3566
1.Falling,crushinghazard—ensurethattheoperatorplatform
latchisengagedbeforeoperating.
decal111-3567
111-3567
1.Pedaloperationtocontrolmachinedirection
decal111-3658
111-3658
1.Cutterhead3.Unlatch
2.Latch
decal111-3901
111-3901
1.Transmissionuid—readtheOperator'sManual.
decal111-3902
111-3902
1.Thefancancutyourhand;warning
2.Hotsurfaces;readtheOperator'sManual.
6

decal134-1807
134-1807
1.Slopeindicator7.Raise
2.Rightcuttingunitcontrols8.Fast
3.Centercuttingunitcontrols9.Enginespeed
4.Leftcuttingunitcontrols10.Slow
5.Lower/oat11.Horn
6.Transport
7

decal111-8098
111-8098
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Tippinghazard—driveslowlywhenturningorgoingupslopes.4.Warning—readtheOperator'sManual;removethekeyfrom
theignitionbeforeservicingorperformingmaintenance.
2.Tippinghazard—onlydriveupslopesthatarebetween0and
18°;donotdriveupslopesthataregreaterthan18°.
5.Thrownobjecthazard—keepbystandersaway.
3.Tippinghazard—wearaseatbeltwhentherollbarisup;donot
wearaseatbeltwhentherollbarisdown.
8

decal111-7249
111-7249
1.Dailyserviceinterval6.Checkhydraulicuidlevel11.Checkcuttingunitsetting16.Lubricationpointsfordaily
interval
2.50hourserviceinterval7.Checkfuellevel12.Checkenginecoolantlevel17.Lubricationpointsfor50
hourinterval
3.Checkthetirepressure8.Checkengineoillevel13.Checkcleanlinessof
radiator
4.Checkallnutsandboltsfor
propertightness
9.Checkoperationofseat
switch
14.Cleanandinspectthe
machine
5.Checkallhosesforleaks10.Checkairlterelement15.Checkwheelnut
tightnessusingatorque
wrench—frontwheels200
N∙m,rearwheels54N∙m
9

Setup
MediaandAdditionalParts
DescriptionQty.Use
Operator'sManual1
Engineowner’smanual1Readthemanualsbeforeoperatingthemachine.
Storealldocumentationinasafeplaceforfutureuse.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
10

ProductOverview
g025164
Figure3
1.Frontcuttingunits4.Operator'sseat
2.Controlarm5.Enginehood
3.Steeringwheel6.Rearcuttingunit
Controls
ControlPanelComponents
g014418
Figure4
1.Parkingbrakeswitch11.Hornbutton
2.Limitedliftinreverse
switch
12.Auxiliary12voltsocket
(suppliedwitha12Vkit)
3.Hazardwarningswitch
(suppliedwithlightingkit)
13.Engine-oilpressure
indicator
4.Warningbeaconswitch
(suppliedwithbeaconkit)
14.Transmissiontemperature
indicator
5.Cuttingunitsposition
controls
15.Hourmeter
6.Throttlecontrollever16.Batterywarningindicator
7.Ignitionswitch17.Enginetemperature
warningindicator
8.Cuttingunitsdriveswitch18.Glowplugindicator
9.Lightingswitch(supplied
withlightingkit)
19.Transmissionneutral
indicator
10.Directionindicatorswitch
(suppliedwithlightingkit)
11

g014419
Figure5
1.Weighttransfercontrol
g014420
Figure6
1.Reversetravelpedal2.Forwardtravelpedal
BrakingSystem
ParkingBrake
Movetheparkingbrakeswitchtotheforwardposition
bypressingthesmallerlockingbuttonandmovingthe
switchforwardtoengagetheparkingbrake(Figure7).
Note:Donotoperatethemowerwiththeparking
brakeengagedanddonotengagetheparkingbrake
whilethemowerismoving.
Thislightilluminateswhentheparkingbrakeis
engagedandtheignitionkeyisturnedtopositionI.
Important:Theparkingbrakeoperatesonthe
frontwheelsonly.Donotparkthemowerona
slope.
g014421
Figure7
1.Parkingbrake
EmergencyBrake
Intheeventofservicebrakefailure,turntheignition
offtobringthemowertoastandstill.
WARNING
Applicationoftheemergencybrakeactivates
frontwheelbrakesofthemower;while
traveling,asuddenstopmaycauseejection
fromthemower.
Remainseatedandholdontothesteering
wheelwhenusingtheemergencybrake.
ThrottleControl
Operatethethrottlecontrolinaforwarddirection
toincreasetheenginespeed.Operatethethrottle
controlinarearwarddirectiontoreduceenginespeed
(Figure8).
Note:Theenginespeeddictatesthespeedofthe
otherfunctions,i.e.travel,reelrotationspeedand
cuttingunitliftspeed.
12

g014547
Figure8
1.Throttlecontrollever
TractionPedals
Forwardtravel:Presstheforwardtravelpedalto
increaseforwardtravelspeed.Releasethepedalto
reducespeed(Figure9).
Reversetravel:Pressthereversetravelpedalto
increasereversetravelspeed.Releasethepedalto
reducespeed(Figure9).
Stop(Neutral):Releasetheforwardorreversetravel
pedal.
Tostopthemachine,reduceyourfootpressureon
thetractionpedalandallowittoreturntoneutral.To
increasethebrakingeffectpushthetractionpedalinto
theneutralposition.
g014420
Figure9
1.Reversetravelpedal2.Forwardtravelpedal
TransportLatches
Alwaysraisethecuttingunitstothetransportposition
andsecurewiththetransportlatchesandsafetylocks
whentravellingbetweenworkareas(Figure10).
g014548
Figure10
CuttingUnitDriveSwitch
AlwaysputthecuttingunitdriveswitchintheOFF
positionwhentravellingbetweenworkareas.
AdjustableSteeringColumn
WARNING
Adamagedsteeringcolumnadjustermay
causethesteeringcolumntobecomeloose,
whichmaycauseyoutolosecontrolofthe
machine.
•Neveroperatethemowerifthesteering
columnadjustermechanismisdamagedor
doesnotremainsecurelyinpositiononce
adjustedandlocked.
•Adjustthesteeringwheelandsteering
columnonlywhenthemowerisata
standstillwiththeparkingbrakeengaged.
1.Totiltthesteeringwheel,pressthefootpedal
down.
2.Positionthesteeringtowertothemost
comfortablepositionandreleasethepedal
(Figure11).
13

g014549
Figure11
OperatorSeat
WARNING
Damagedoperatorseatmechanismsmay
causetheseattobecomeloose,whichmay
causeyoutolosecontrolofthemachine.
•Neveroperatethemoweriftheoperator
seatmechanismsaredamagedorifthe
seatdoesnotremainsecurelyinposition
onceadjustedandlocked.
•Adjusttheseatonlywhenthemowerisata
standstillwiththeparkingbrakeengaged.
Fore/Aftadjustment:Theseatadjustingleverallows
theoperatortoadjusttheseatforeandaft(Figure12).
Operatorweightadjustment:Rotatethehandle
clockwisetoincreasethesuspensionstiffnessand
counter-clockwisetodecreasethestiffness(Figure
12).
g014550
Figure12
1.Seatadjustmentlever2.Operatorweighthandle
14

WarningSystems
EngineCoolantOverheatingWarningLight
Theenginecoolantwarninglightilluminates,thehorn
isactuated,andthecuttingunitsstop(Figure13).
g014551
Figure13
1.Enginecoolantoverheatingwarninglight
HydraulicFluidOverheatingWarningLight
Thehydraulicuidwarninglightilluminateswhen
overheatingoccursandthehornisactuatedwhenthe
hydraulicuidinthereservoirexceeds95degreesC
(203degreesF);refertoFigure14.
g014552
Figure14
1.Hydraulicuidoverheatingwarninglight
LowBatteryChargeWarningLight
Thebatterychargewarninglightilluminateswhenlow
batterychargeoccurs(Figure15).
g014553
Figure15
1.Lowbatterychargewarninglight
LowEngine-OilPressureWarningLight
Theengine-oilpressurewarninglightilluminates
whentheoilpressureistoolow(Figure16).
g014554
Figure16
1.Lowengine-oilpressurewarninglight
DisengagementofReels
Thereelsdisengagewhentheoperatingtemperature
reaches115°C(239°F).
AudibleWarningHorn
Pressthehornbuttontoprovideanaudiblewarning
(Figure17).
Important:Thehornisautomaticallyactuated
whenanenginecoolantorhydraulicuidoverheat
conditionoccurs.Shutofftheengineimmediately
andxthemachinebeforestartingitagain.
g014555
Figure17
1.Horn
15

IgnitionKey
0=Engineoff
I=Enginerun/Auxiliaryon
II=Enginepre-heat
III=Enginestart
CAUTION
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengine
andseriouslyinjureyouorotherbystanders.
Removethekeyfromtheignition.
g014556
Figure18
1.Ignitionswitch
EnginePre-HeatIndicatorLight
TurntheignitionkeytopositionII.Theenginepreheat
indicatorlightwillilluminateandheattheglowplugs
(Figure19).
Important:Attemptingtostartacoldengine
beforeusingthepre-heatcancauseunnecessary
weartothebattery.
g014557
Figure19
1.Enginepre-heatindicatorlight
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank
(Figure20).
g014558
Figure20
HourMeter
Thehourmetershowsthetotalhoursthatthemachine
hasbeenoperated(Figure21).
g014559
Figure21
1.Hourmeter
TransmissionNeutralIndicator
Light
Thislightilluminateswhenthetravelcontrolpedalis
intheneutralpositionandtheignitionkeyisturned
topositionI(Figure22).
Note:Theparkingbrakemustbeengagedforthe
transmissionneutralindicatorlighttoilluminate.
g014560
Figure22
1.Transmissionneutralindicatorlight
16

CuttingUnitDriveSwitchIndicator
Light
Thislightilluminateswhenthecuttingunitdriveswitch
isintheFORWARD/REVERSEpositionandtheignition
keyisturnedtopositionI(Figure23).
g014561
Figure23
1.Cuttingunitdriveswitchindicatorlight
17

Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
SpecicationCT2240
Transportwidth138.0cm(54.3inches)
Widthofcut212.0cm(83.5inches)
Overallwidth236.0cm(92.9inches)
Length286.0cm(112.6inches)
Height168.1cm(66.2inches)withROPSfolded
211.5cm(83.3inches)withROPSintheverticaloperatingposition
Weight1240kg(2733lb)*
Withuidsand200mm6-bladecuttingunits
EngineKubota19.5kw(26hp)at3000rpmDIN70020
Fueltankcapacity45L(11.9USgallons)
Transportspeed22km/h(13.7mph)
Mowingspeed11km/h(6.8mph)
Hydraulicsystemcapacity32L(8.5USgallons)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance
andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedTorodistributororgoto
www.toro.com/en-gbforalistofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
18

Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
•Knowhowtostopthemachineandshutoffthe
enginequickly.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Beforemowing,alwaysinspectthemachineto
ensurethatthecuttingunitsareingoodworking
condition.
•Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
FuelSafety
•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
PerformingDaily
Maintenance
ServiceInterval:Beforeeachuseordaily
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page33).
CheckingtheEngine-Oil
Level
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithoilinthecrankcase;
however,theoillevelmustbecheckedbeforeand
aftertheengineisrststarted.
Crankcasecapacity:approximately6.0L(6.3US
qt)withthelter
Usehigh-qualityengineoilthatmeetsthefollowing
specications:
•APIClassicationLevelRequired:CH-4,CI-4or
higher
•Preferredoil:SAE15W-40(above0degreesF)
•Alternateoil:SAE10W-30or5W-30(all
temperatures)
ToroPremiumEngineoilisavailablefromyour
distributorineither15W-40or10W-30viscosity.
Note:Thebesttimetochecktheengineoiliswhen
theengineiscoolbeforeithasbeenstartedforthe
day.Ifithasalreadybeenrun,allowtheoiltodrain
backdowntothesumpforatleast10minutesbefore
checking.IftheoillevelisatorbelowtheAddmark
onthedipstick,addoiltobringtheoilleveltotheFull
mark.Donotoverllthecrankcase.Iftheoillevel
isbetweentheFullandAddmarks,nooiladdition
isrequired.
1.Parkthemachineonalevelsurface,lowerthe
cuttingunits,engagetheparkingbrake,shutoff
theengine,andremovethekeyfromtheignition
switch.
2.Openthehood.
3.Removethedipstick,wipeitclean,andinstallit
(Figure24).
19

g008881
Figure24
1.Dipstick
4.Removethedipstickandchecktheoillevelon
thedipstick.
TheoillevelshouldbeuptotheFullmark.
5.IftheoillevelisbelowtheFullmark,remove
thellcap(Figure25)andaddoiluntilthelevel
reachestheFullmarkonthedipstick.Donot
overll.
g004134
Figure25
1.Oil-llcap
6.Installtheoil-llcapandclosethehood.
CheckingtheCooling
System
ServiceInterval:Beforeeachuseordaily
CAUTION
Iftheenginehasbeenrunning,the
pressurized,hotcoolantcanescapeand
causeburns.
•Donotopentheradiatorcapwhenthe
engineisrunning.
•Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.
Thecoolingsystemislledwitha50/50solutionof
waterandpermanentethyleneglycolantifreeze.
1.Cleandebrisoffofthescreen,oilcooler,and
frontoftheradiatordailyandmoreoftenif
conditionsareextremelydustyanddirty.Refer
toRemovingDebrisfromtheCoolingSystem
(page44).
2.Checkthelevelofthecoolantintheexpansion
tank(Figure26).
Note:Thecoolantlevelshouldbebetweenthe
marksonthesideofthetank.
g025068
Figure26
1.Expansiontank
3.Ifthecoolantlevelislow,removethe
expansion-tankcapandreplenishthesystem.
Note:Donotoverll.
4.Installtheexpansion-tankcap.
20