Trane XR95 Instruction Manual

Upflow/ Horizontal
Downflow/Horizontal
Condensing, Direct Vent
Gas-Fired Furnace
PUB. NO. 22-1836-07
XR 95
TUH1B040A9241A, TUH1B060A9361A,
TUH1B080A9421A, TUH1C080A9601A,
TUH1C100A9481A, TUH1D100A9601A,
TUH1D120A9601A, TDH1B040A9241A,
TDH1B065A9421A, TDH1C085A9481A,
TDH1D110A9601A
Single-Stage Fan Assisted
Combustion System
*DH1
DOWNFLOW
DOWNFLOW/HORIZONTAL
*UH1
UPFLOW
*UH1
UPFLOW/HORIZONTAL
*DH1

© 2011 Trane All Rights Reserved 2 22-1836-07
General
Features
NATURAL GAS MODELS
Central Heating furnace designs are
certified to ANSI Z21.47 / CSA 2.3 for
both natural and L.P. gas. Limit setting
and rating data were established and
approved under standard rating condi-
tions using American National Standards
Institute standards.
SAFE OPERATION
The Integrated System Control has solid
state devices, which continuously monitor
for presence of flame, when the system is
in the heating mode of operation. Dual
solenoid combination gas valve and
regulator provide extra safety.
QUICK HEATING
Durable, cycle tested, heavy gauge
aluminized steel heat exchanger
quickly transfers heat to provide warm
conditioned air to the structure. Low
energy power vent blower, to increase
efficiency and provide a positive dis-
charge of gas fumes to the outside.
BURNERS
Multiport Inshot burners will give years of
quiet and efficient service. All models
can be converted to L.P. gas without
changing burners.
INTEGRATED SYSTEM CONTROL
Exclusively designed operational pro-
gram provides total control of furnace
limit sensors, blowers, gas valve, flame
control and includes self diagnostics for
ease of service. Also contains connec-
tion points for E.A.C./humidifier.
AIR DELIVERY
The four speed, direct drive blower
motor, has sufficient airflow for most
heating and cooling requirements, will
switch from heating to cooling speeds on
demand from room thermostat. The
blower door safety switch will prevent or
terminate furnace operation when the
blower door is removed.
STYLING
Heavy gauge steel and “wrap-around”
cabinet construction is used in the
cabinet with baked-on enamel finish for
strength and beauty. The heat ex-
changer section of the cabinet is com-
pletely lined with foil faced fiberglass
insulation. This results in quiet and
efficient operation due to the excellent
acoustical and insulating qualities of
fiberglass. Built-in bottom pan and
alternate bottom, left or right side return
air connection provision.
FEATURES AND
GENERAL OPERATION
The XR 95 High Efficiency Gas Furnaces
employ a Silicon Nitride Hot Surface
Ignition system, which eliminates the
waste of a constant burning pilot. The
integrated system control lights the main
burners upon a demand for heat from the
room thermostat. Complete front service
access.
a. Low energy power venter
b. Vent proving pressure switch.
Features
and Benefits
XR 95 Standard Equipment
• Power supply 115/1/60
• Convertible to horizontal
•Type 29-4C™ stainless steel second-
ary heat exchanger
• Inner blower doors
• Direct drive, 4-speed motors
• Silicon Nitride igniter with adaptive
heat up
• Accessory hook-up capability –
Hum and EAC
• Quiet induced draft blower
• Blower door safety switch
• Dual solenoid combination gas valve &
regulator
• PVC venting – 1 or 2 pipe vent option
• Left/right gas connection
• Selectable cooling fan off delay
eliminates need for BAY24X045 time
delay relay
• Single wire twinning
• Integrated solid state control with self-
diagnostics
• 24 volt fuse
• Manual reset burner box limit
•Optional extended warranties

22-1836-07 3
Contents
General Features 2
Features and Benefits 2
XR 95 Standard Equipment 2
XR 95 Optional Equipment 4
General Data 5
TUH1B040A9241A 5
TUH1B060A9361A 5
TUH1B080A9421A 5
TUH1C080A9601A 6
TUH1C100A9481A 6
TUH1D100A9601A 6
TUH1D120A9601A 6
TDH1B040A9241A 7
TDH1B065A9421A 7
TDH1C085A9481A 7
TDH1D110A9601A 7
Performance Data 8
Electrical Data 10
Field Wiring 14
Twinning Field Wiring 15
Dimensions 16

4 22-1836-07
Features and
Benefits
XR 95 Optional Equipment
Comfort Control, XL803, Programmable 7 Day, 3-Ht, 2-Cl ........................................................................... TCONT803AS32DA [ ]
Comfort Control, XR402, Electric, 3-Ht, 2-Cl (Non-programmable) .............................................................. TCONT402AN32DA [ ]
For additional comfort control choices, see the product catalog or quick select handbook
Propane Conversion Kit ....................................................................................................................................... BAYLPKT210B [ ]
Propane Conversion Kit (stainless steel burners) ................................................................................................ BAYLPSS210B [ ]
Downflow Subbase ................................................................................................................................................ BAYBASE205 [ ]
Filter Access Door Kit .............................................................................................................................................. BAYFLTR206 [ ]
Side Filter Rack ....................................................................................................................................................... BAYFLTR200 [ ]
High Altitude Pressure Switch Kit TUH1B040, TDH1B040, TDH1C085 ......................................................... BAYSWT01AHALTA [ ]
High Altitude Pressure Switch Kit TUH1B060, TUH1D100, TUH1D120 .........................................................BAYSWT04AHALTA [ ]
High Altitude Pressure Switch Kit TUH1B080, TUH1C100, TDH1D110 ......................................................... BAYSWT05AHALTA [ ]
High Altitude Pressure Switch Kit TUH1C080 ...............................................................................................BAYSWT11AHALTA [ ]
High Altitude Pressure Switch Kit TDH1B065 ................................................................................................BAYSWT12AHALTA [ ]
Concentric Vent Kit ......................................................................................................................................... BAYAIR30AVENTA [ ]
Sidewall Vent Termination Kit .............................................................................................................................. BAYVENT200B [ ]
Manufactured/Mobile Home Kit ...........................................................................................................................BAYMFGH100A [ ]

22-1836-07 5
Product Specifications 1
MODEL
TYPE
RATINGS 2
Input BTUH
Capacity BTUH (ICS) 3
AFUE (ICS)
Temp. rise (Min.-Max.) °F.
BLOWER DRIVE
Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz
COMBUSTION FAN - Type
Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA
FILTER — Furnished?
Type Recommended
Hi Vel. (No.-Size-Thk.)
VENT PIPE DIAMETER — Min (In.) 56
HEAT EXCHANGER
Type-Fired
-Unfired
Gauge (Fired)
ORIFICES — Main
Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size
GAS VALVE
PILOT SAFETY DEVICE
Type
BURNERS — Type
Number
POWER CONN. — V / Ph / Hz 4
Ampacity (In Amps)
Max. Overcurrent Protection (Amps)
PIPE CONN. SIZE (IN.)
DIMENSIONS
Crated (In.)
WEIGHT
Shipping (Lbs.) / Net (Lbs)
General
Data
TUH1B040A9241A
Upflow / Horizontal
40,000
38,000
95.0
30 - 60
DIRECT
9 x 7
1
4
See Fan Performance Table
1/5
1075
115/1/60
Centrifugal
Direct - 1
1/55 - 3000
115/1/60
1.0
No
High Velocity
1 - 17x25 - 1in.
2 Round
Aluminized Steel - Type I
20
2 — 45
2 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
2
115/1/60
5.2
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
139 / 129
TUH1B060A9361A
Upflow / Horizontal
60,000
57,000
95.0
30 - 60
DIRECT
10 x 7
1
4
See Fan Performance Table
1/3
1075
115/1/60
Centrifugal
Direct - 1
1/55 - 3450
115/1/60
1.75
No
High Velocity
1 - 17x25 - 1in.
2 Round
Aluminized Steel - Type I
20
3 — 45
3 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
3
115/1/60
9.2
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
150 / 140
Notes
1Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3
2For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea
level. For Canadian applications, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet
above sea level.
3Based on U.S. government standard tests.
4The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
5Refer to the Vent Length Table in the Installer's Guide or the Allowable Vent Length label located on the furnace.
6All *UH1 and *DH1 furnace models have a vent outlet diameter that equals 2".
TUH1B080A9421A
Upflow / Horizontal
80,000
76,000
95.0
35 - 65
DIRECT
11 x 8
1
4
See Fan Performance Table
1/2
1075
115/1/60
Centrifugal
Direct - 1
1/24 - 3450
115/1/60
0.71
No
High Velocity
1 - 17x25 - 1in.
3 Round
Aluminized Steel - Type I
20
4 — 45
4 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
4
115/1/60
10.2
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
158 / 148

6 22-1836-07
TUH1C100A9481A
Upflow / Horizontal
97,000
92,150
95.0
35 - 65
DIRECT
10 x 10
1
4
See Fan Performance Table
1/2
1075
115/1/60
Centrifugal
Direct - 1
1/20 - 3450
115/1/60
0.71
No
High Velocity
1 - 20x25 - 1in.
3 Round
Aluminized Steel - Type I
20
5 — 45
5 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
5
115/1/60
12.5
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
171 / 160
TUH1D120A9601A
Upflow / Horizontal
110,000
104,500
95.0
40 - 70
DIRECT
11 x 10
1
4
See Fan Performance Table
3/4
1100
115/1/60
Centrifugal
Direct - 1
1/20 - 3450
115/1/60
0.71
No
High Velocity
1 - 24x25 - 1in.
3 Round
Aluminized Steel - Type I
20
6 — 45
6 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
6
115/1/60
12.9
20
1/2
H x W x D
41-3/4 x 26-1/2 x 30-1/2
205 / 193
TUH1D100A9601A
Upflow / Horizontal
97,000
92,150
95.0
35 - 65
DIRECT
11 x 10
1
4
See Fan Performance Table
3/4
1100
115/1/60
Centrifugal
Direct - 1
1/20 - 3450
115/1/60
0.71
No
High Velocity
1 - 24x25 - 1in.
3 Round
Aluminized Steel - Type I
20
5 — 45
5 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
5
115/1/60
12.9
20
1/2
H x W x D
41-3/4 x 26-1/2 x 30-1/2
197 / 185
Product Specifications 1
MODEL
TYPE
RATINGS 2
Input BTUH
Capacity BTUH (ICS) 3
AFUE (ICS)
Temp. rise (Min.-Max.) °F.
BLOWER DRIVE
Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz
COMBUSTION FAN - Type
Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA
FILTER — Furnished?
Type Recommended
Hi Vel. (No.-Size-Thk.)
VENT PIPE DIAMETER — Min (In.) 56
HEAT EXCHANGER
Type-Fired
-Unfired
Gauge (Fired)
ORIFICES — Main
Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size
GAS VALVE
PILOT SAFETY DEVICE
Type
BURNERS — Type
Number
POWER CONN. — V / Ph / Hz 4
Ampacity (In Amps)
Max. Overcurrent Protection (Amps)
PIPE CONN. SIZE (IN.)
DIMENSIONS
Crated (In.)
WEIGHT
Shipping (Lbs.) / Net (Lbs)
Notes
1Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3
2For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea
level. For Canadian applications, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500
feet above sea level.
3Based on U.S. government standard tests.
4The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
5Refer to the Vent Length Table in the Installer's Guide or the Allowable Vent Length label located on the furnace.
6All *UH1 and *DH1 furnace models have a vent outlet diameter that equals 2".
General
Data
TUH1C080A9601A
Upflow / Horizontal
80,000
76,000
95.0
30 - 60
DIRECT
11 x 10
1
4
See Fan Performance Table
3/4
1100
115/1/60
Centrifugal
Direct - 1
1/20 - 3450
115/1/60
0.71
No
High Velocity
1 - 20x25 - 1in.
3 Round
Aluminized Steel - Type I
20
4 — 45
4 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
4
115/1/60
13.5
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
171 / 160

22-1836-07 7
Notes
1Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3
2For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea
level. For Canadian applications, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500
feet above sea level.
3Based on U.S. government standard tests.
4The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
5Refer to the Vent Length Table in the Installer's Guide or the Allowable Vent Length label located on the furnace.
6All *UH1 and *DH1 furnace models have a vent outlet diameter that equals 2".
Product Specifications 1
MODEL
TYPE
RATINGS 2
Input BTUH
Capacity BTUH (ICS) 3
AFUE (ICS)
Temp. rise (Min.-Max.) °F.
BLOWER DRIVE
Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz
COMBUSTION FAN - Type
Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA
FILTER — Furnished?
Type Recommended
Hi Vel. (No.-Size-Thk.)
VENT PIPE DIAMETER — Min (In.) 56
HEAT EXCHANGER
Type-Fired
-Unfired
Gauge (Fired)
ORIFICES — Main
Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size
GAS VALVE
PILOT SAFETY DEVICE
Type
BURNERS — Type
Number
POWER CONN. — V / Ph / Hz 4
Ampacity (In Amps)
Max. Overcurrent Protection (Amps)
PIPE CONN. SIZE (IN.)
DIMENSIONS
Crated (In.)
WEIGHT
Shipping (Lbs.) / Net (Lbs)
TDH1B040A9241A
Downflow / Horizontal
40,000
38,000
95.0
30 - 60
DIRECT
10 x 7
1
4
See Fan Performance Table
1/5
1080
115/1/60
Centrifugal
Direct - 1
1/55 - 3000
115/1/60
1.14
No
High Velocity
2 - 14x20 - 1in.
2 Round
Aluminized Steel - Type I
20
2 — 45
2 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
2
115/1/60
4.8
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
145 / 135
TDH1B065A9421A
Downflow / Horizontal
60,000
57,000
95.0
25 - 55
DIRECT
11 x 8
1
4
See Fan Performance Table
1/2
1075
115/1/60
Centrifugal
Direct - 1
1/25 - 3200
115/1/60
1.35
No
High Velocity
2 - 14x20 - 1in.
2 Round
Aluminized Steel - Type I
20
4 — 48
4 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
4
115/1/60
11.4
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
158 / 148
TDH1C085A9481A
Downflow / Horizontal
80,000
76,000
95.0
30 - 60
DIRECT
11 x 10
1
4
See Fan Performance Table
1/2
1075
115/1/60
Centrifugal
Direct - 1
1/20 - 3450
115/1/60
0.71
No
High Velocity
2 - 16x20 - 1in.
2.5 Round
Aluminized Steel - Type I
20
5 — 48
5 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
5
115/1/60
12.5
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
171 / 160
TDH1D110A9601A
Downflow / Horizontal
110,000
104,500
95.0
35 - 65
DIRECT
11 x 10
1
4
See Fan Performance Table
3/4
1100
115/1/60
Centrifugal
Direct - 1
1/20 - 3450
115/1/60
0.71
No
High Velocity
2 - 16x20 - 1in.
2.5 Round
Aluminized Steel - Type I
20
6 — 48
6 — 56
Redundant - Single Stage
Hot Surface Ignition
Multiport Inshot
6
115/1/60
12.9
20
1/2
H x W x D
41-3/4 x 26-1/2 x 30-1/2
205 / 193
General
Data

8 22-1836-07
Performance
Data
CFM VS. TEMPERATURE RISE
MODEL Cubic Feet Per Minute (CFM)
600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400
*UH1B040A9241A 59 50 44 39 35
*UH1B060A9361A 59 53 48 44 41 38
*UH1B080A9421A 64 59 54 50 47 44 41
*UH1C080A9601A 64 59 54 50 47 44 41
*UH1C100A9481A 68 63 59 55 52 49 46 44
*UH1D100A9601A 68 63 59 55 52 49 46 44 42 40 38 37
*UH1D120A9601A 70 66 62 59 56 53 50 48 46 44
*= First letter may be "A" or "T"
FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (in. w.c.)
MODEL SPEEDTAP 0.100.200.300.400.500.600.700.800.90
*UH1B040A9241A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
1043
940
837
729
992
895
798
694
930
841
752
657
885
791
705
600
812
726
649
545
740
650
560
478
647
559
438
376
518
420
305
220
457
390
279
178
*UH1B060A9361A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
1359
1232
1077
926
1313
1199
1054
913
1264
1161
1027
895
1204
1116
994
871
1144
1065
953
836
1079
1004
904
792
1004
934
845
733
919
852
768
670
812
744
666
570
*UH1B080A9421A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
1646
1366
1175
1004
1611
1356
1159
994
1573
1337
1145
997
1530
1311
1130
982
1477
1280
1108
963
1421
1243
1081
943
1360
1197
1045
907
1289
1139
993
866
1200
1060
929
824
*UH1C080A9601A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
2235
1921
1618
1334
2194
1904
1604
1331
2152
1888
1591
1327
2105
1861
1577
1320
2057
1835
1563
1313
1987
1797
1539
1290
1916
1760
1515
1266
1836
1698
1466
1229
1757
1636
1416
1192
*UH1C100A9481A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
1982
1892
1759
1593
1912
1832
1712
1557
1836
1765
1660
1521
1761
1696
1604
1485
1679
1621
1536
1433
1593
1538
1465
1370
1496
1446
1383
1294
1389
1342
1275
1182
1267
1205
1149
1068
*UH1D100A9601A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
2339
2045
1719
1436
2287
2021
1703
1430
2235
1996
1693
1430
2168
1947
1671
1414
2100
1897
1649
1398
2021
1836
1607
1372
1941
1774
1565
1344
1858
1701
1498
1287
1773
1629
1431
1230
*UH1D120A9601A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
2380
2042
1695
1402
2334
2029
1690
1404
2287
2016
1684
1406
2241
1984
1668
1397
2193
1952
1652
1387
2118
1892
1627
1358
2043
1830
1601
1328
1956
1771
1545
1285
1870
1712
1489
1242
*= First letter may be "A" or "T"

22-1836-07 9
CFM VS. TEMPERATURE RISE
MODEL Cubic Feet Per Minute (CFM)
600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400
*DH1B040A9241A 59 50 44 39 35
*DH1B065A9421A 75 66 59 53 48 44 41 38 35
*DH1C085A9481A 70 64 59 54 50 47 44 41 39 37
*DH1D110A9601A 88 81 74 69 65 60 57 54 51 48 46
*= First letter may be "A" or "T"
FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (in. w.c.)
MODEL SPEEDTAP 0.100.200.300.400.500.600.700.800.90
*DH1B040A9241A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
998
856
753
647
965
832
728
617
922
797
694
581
870
751
650
538
807
695
596
490
735
628
533
435
653
550
460
375
561
462
378
308
459
363
286
235
*DH1B065A9421A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
1501
1442
1346
1225
1453
1393
1308
1197
1402
1341
1263
1160
1344
1285
1212
1116
1283
1227
1155
1062
1216
1166
1092
1001
1145
1103
1024
931
1068
1037
950
853
986
968
869
766
*DH1C085A9481A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
1835
1726
1581
1401
1772
1674
1539
1374
1709
1622
1498
1346
1637
1557
1440
1308
1566
1492
1383
1269
1485
1416
1321
1209
1405
1340
1258
1148
1313
1252
1172
1075
1222
1164
1085
1001
*DH1D110A9601A
4 -
3 -
2 -
1 -
HIGH - Black
MED.-HIGH - Blue
MED.-LOW - Yellow
LOW - Red
2147
1995
1712
1424
2074
1940
1681
1408
2000
1885
1649
1392
1941
1827
1602
1367
1881
1767
1555
1341
1807
1699
1505
1296
1732
1631
1455
1251
1655
1547
1381
1188
1576
1462
1307
1124
*= First letter may be "A" or "T"
Performance
Data

10 22-1836-07
Electrical
Data
TUH1 Wiring
From Dwg. D343498 Rev. 2