Twister GT200IIR User manual

READ THIS MANUAL CAREFULLY,
IT CONTAINS IMPORTANT SAFETY INFORMATION.
Owner's ManualOwner's Manual
Parts ManualParts Manual
This vehicle is designed and manufactured for off-road use only.
USA only:
It does not conform to Federal Motor Vehicle Safety Standards, and in regards
to operation on public streets, roads, or highways is illegal.
FOR OFF-ROAD USE ONLY
MINIMUM
RECOMMENDED
OPERATOR AGE:
16
Hammerhead
GT200IIR

GT200 Limited Warranty
What is not covered under this warranty
This warranty policy only applies vehicles unloaded from their
shipping containers, set up and delivered by an authorized dealer,
and that under normal use and service is found to have defects in
parts or workmanship under the following terms and conditions.
This warranty covers the kart and engine related components for a
period of 90 days.
This warranty does not apply to any part, which in opinion of
seller was defective because of improper maintenance, improper
assembly, alterations,abuse, negligence or accident.
Should warranty service be required on your GT200IIR during the
90 days warranty period, please contact your nearest authorized
dealer for repairs.
Damage or faults caused by misuse, negligence, alterations,
accidents or any abnormal use including the use of non genuine
parts, renting or leasing, competition or racing. This warranty does
not cover loss of use of the unit or loss of time, or inconvenience or
normal wear and deterioration of consumable items such as spark
plugs, chain, brake shoes, fuses, clutch plates, sprockets, light bulbs,
ba�ery and tires.

CONTENTS
1. FOREWORD -------------------------------------------------------------------------------------------------------------------------
2. A FEW WORDS ABOUT SAFETY --------------------------------------------------------------------------------------------------
3. IMPORTANT SAFETY INFORMATION --------------------------------------------------------------------------------------------
4. STEERING ADJUSTMENT------------------------------------------------------------------------------------------------------------
5. SAFETYLABELS----------------------------------------------------------------------------------------------------------------------
6. ARE YOU READY TO DRIVE ? -----------------------------------------------------------------------------------------------------
6. SAFE DRIVING PRECAUTIONS ----------------------------------------------------------------------------------------------------
7. P.D.L----------------------------------------------------------------------------------------------------------------------------------
8. SPECIFICATIONS --------------------------------------------------------------------------------------------------------------------
9. OPERATION --------------------------------------------------------------------------------------------------------------------------
10. OPERATION/SERVICE INSTRUCTIONS--------------------------------------------------------------------------------------------
11. SERVICE INSTRUCTIONS-----------------------------------------------------------------------------------------------------------
12. REPAIR------------------------------------- -----------------------------------------------------------------------------------------
13. PERIODICAL CHECK AND SERVICES---------------------------------------------------------------------------------------------
1. CYLINDER HEAK ASSY. --------------------------------------------------------------------------------------------------------
2. CYLINDER ASSY. ----------------------------------------------------------------------------------------------------------------
3. CRANKCASE ASSY.(1) ---------------------------------------------------------------------------------------------------------
4. CRANKCASE ASSY. -------------------------------------------------------------------------------------------------------------
5. CRANKSHAFT CON'ROD &PISTON ASSY. -----------------------------------------------------------------------------------
6. CAMSHAFT ASSY. --------------------------------------------------------------------------------------------------------------
7. LEFT CRANKCASE COVER ASSY. ----------------------------------------------------------------------------------------------
8. FAN COVER AND SHROUD ASSY. --------------------------------------------------------------------------------------------
9. OIL PUMP ASSY. ----------------------------------------------------------------------------------------------------------------
10. DRIVEN PULLEY AND CLUTCH SUBASSY. ------------------------------------------------------------------------------------
11. OIL COOLER ASSY.&TIMING CHAIN COMP.---------------------------------------------------------------------------------
12. ELECTRIC SYSTEM --------------------------------------------------------------------------------------------------------------
13. ELECTRIC STA RTER ASSY. ------------------------------------------------------------------------------------------------------
14. DRIVE PULLEY SUBASSY. ------------------------------------------------------------------------------------------------------
15. CARBURETOR -------------------------------------------------------------------------------------------------------------------
16. REVERSE GEARBOX ASSY. -----------------------------------------------------------------------------------------------------
17. SHIFT YODE SHAFT COMP. ----------------------------------------------------------------------------------------------------
18. FRAME GROUP -----------------------------------------------------------------------------------------------------------------
19. STEERING SHAFT ASSY.---------------------------------------------------------------------------------------------------------
20. SUSPENSION ARM ASSY. ------------------------------------------------------------------------------------------------------
21. REAR CARGO RACK/SEAT/BELT. ----------------------------------------------------------------------------------------------
22. REAR SWING ARM ASSY.UPPER-----------------------------------------------------------------------------------------------
23. ENGING/MUFFLER/AIR CLEANER --------------------------------------------------------------------------------------------
24. REAR SWING ARM -------------------------------------------------------------------------------------------------------------
25. REAR HOUSING ----------------------------------------------------------------------------------------------------------------
26. WIRE HARNESS/ELECTRICAL -------------------------------------------------------------------------------------------------
27. WARNING STICKERS -----------------------------------------------------------------------------------------------------------
Page
Fig
OWNER' S MANUAL
PARTS MANUAL
1
2
3
5
6
7
9
11
12
14
18
18
22
24
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig.10
Fig.11
Fig.12
Fig.13
Fig.14
Fig.15
Fig.16
Fig.17
Fig.18
Fig.19
Fig.20
Fig.21
Fig.22
Fig.23
Fig.24
Fig.25
Fig.26
Fig.27

1
Thank you for purchasing our Kart. We hope you will enjoy it. Before you
start to operate the Kart, please read through this Owner's Manual carefully
as it contains important safety and maintenance information. Failure to follow
the warnings contained in this manual can result in serious injuries or death.
Be sure to follow the recommended maintenance schedule and service your
kart accordingly. Preventive maintenance is extremely important to the
longevity of your Kart.
Beginners should seek instructions from your dealer or qualified instructors
before and during initial use of the kart. It is also recommended to practice in a
large open area and familiar with operations of this kart.
We hope you will have a pleasant experience with our products and thanks
again for choosing our Kart.
FOREWORD

2
A FEW WORDS ABOUT SAFETY
In order to keep everyone safe, you must take responsibility for the safe operation
of your Kart.
To help you make informed decisions about safety, we have provided operating
procedures and other information on labels and in this manual. This information alerts
you to potential hazards that could hurt you or others.
It is not practical or possible to warn you about all hazards associated with
operating or maintaining a Kart. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety Labels _ On the Kart.
Safety Messages _ Preceded by a safety alert symbol and one of two signal
words: WARNING, or CAUTION.
Physical harm may result from failure to adhere to the instructions that are described
within the WARNING labels.
Safety Headings — such as Important Safety Reminders or Important Safety Precautions.
Safety Section — such as Kart Safety.
Instructions — how to use this Kart correctly and safely.
This entire manual is filled with important safety information—please read it carefully.
WARNING
These signal words mean:

Your Kart will provide you with many years of service and pleasure.Providing
you take responsibility for your own safety and understand the challenges you can
meet while driving.
There is much that you can do to protect yourself while operating your kart. You'll
find many helpful recommendations throughout this manual. The following are a
few that we consider most important.
Follow the Age Recommendation
Adult Supervision should be present for all people under the age of 16.
Always Wear a Helmet
It's a proven fact: helmets significantly reduce the number and severity of head injuries.
Always wear an approved motorcycle helmet. We also recommend that you wear eye
protection, sturdy boots, gloves, and other protective gear.
Drive Off-Road Only
Your Kart is designed and manufactured for off-road use only. The tires are not
made for pavement, and the Kart does not have turn signals and other features
required for use on public roads. If you need to cross a paved or public road, get off and
walk your Kart across.
Take Time to Learn & Practice
Even if you have driven other Karts, take time to become familiar with how this
Kart works and handles. Practice in a safe area until you build your skills and get
accustomed to this Kart's size and weight.
Because many accidents involve inexperienced or untrained drivers, we urge all drivers
to take a training course approved by the Go-Kart Safety Institute. Check with your dealer
for more information on training courses.
Be Alert for Off-Road Hazards
The terrain can present a variety of challenges when you drive off-road. Continually
"read" the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always
keep your speed low enough to allow time to see and react to hazards.
3
IMPORTANT SAFETY INFORMATION

4
IMPORTANT SAFETY INFORMATION
Drive within Your Limits
Pushing limits is another major cause of Kart accidents. Never drive beyond your
personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue,
and ina�ention can significantly reduce your ability to make good judgments and drive
safely.
Don't Drink and drive
Alcohol and driving don't mix. Even one drink can reduce your ability to respond to
changing conditions, and your reaction time gets worse with every additional drink. So
don't drink and drive, and don't let your friends drink and drive either.
Do not operate this Kart at night.
Dark vision can greatly reduce a driver's visibility and judgment. So driving at night
is dangerous and can increase the possibility for an accident.
Never run your Kart indoors.
The exhaust from the engine contains a tasteless, odorless and poisonous gas called
carbon monoxide.
Keep away from moving parts of the Kart
The operator of the Kart should never place their hands or other parts of their body
near any moving part of the Kart. Failure to adhere to this warning will cause physical
harm to your body.
Skidding or Sliding
The terrain surface can be a major factor affecting turns. Skidding in a turn is more likely to
occur on slippery surfaces such as snow, ice, mud and loose gravel. If you skid on ice, you
may lose all directional control. To avoid skidding on slippery terrain, keep you speed low
and drive carefully.
Arms In
At all time the driver and rider needs to keep their arms inside the kart during the riding, in
the case of a roll over, the driver must keep his or her hands on the steering. Not doing this will
cause serious injury.

5
Your kart comes with tilt steering.To adjust, you should unscrew the
adjusting knob marked A, unscrew out till the arm can move up and down.
Pick the best spot for your comfort and retighten the adjusting knob.
Before attempting to run your kart, make sure the adjusting knob has been tighten.
WARNING
WARNING
Steering adjustment
STEERING ADJUSTMENT
A
Do not run your kart without the adjusting knob. This could result in severe personal
injury or lose of control of your kart.

SAFETY LABELS
This section presents some of the most important information and recommendations to help
you drive your Kart safely. Please take a few moments to read these pages.
The labels should be considered permanent parts of the Kart. If a label comes off or
becomes hard to read, contact your dealer for warning label replacements.
WARNING
Loss of control, collision,or getting caught in moving parts
can result in serious injuries.
3031107
Adult supervison for under 16 years old
Wear a D.O.T. approved motorcycle helmet
Secure long hair and loose clothing
Wear protective eye wear and clothing
Keep arms, legs and feet inside kart
Do not use alcohol or drugs
303115
THIS GO-KART CAN BE HAZARDOUS TO OPERATE
if driven carelessly.
INJURIES can result if you do not follow these
instructions:
WARNING WARNING
ALL HAIR MUST BE TIED UP AND
SECURED AT OR ABOVE SHOULDER
LENGTH.
ALL LOOSE CLOTHING MUST BE
SECURED. ALL NECKLACES AND
SCARVES MUST BE
SECURED.
NO LONG
HAIR
READ OWNER'S MANUAL AND ALL LABELS BEFORE
YOU OPERATE THIS GO-KART.
NEVER OPERATE THIS GO-KART WITHOUT PROPER
INSTRUCTIONS. Beginners require adult
supervision.
NEVER OPERATE THIS GO-KART ON PUBLIC ROADS.
It is intended for off-road use only.
ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET,
eye protection and protective clothing.
NEVER OPERATE THIS GO-KART AT EXCESSIVE
SPEEDS. You increase your risk of losing control if
you operate it at speeds too fast for the terrain,
visibility conditions or your experience.
NEVER ATTEMPT WHEELIES, JUMPS, OR
OTHER STUNTS.
WARNING
Seat Belt Must Be Worn At All Times
CAUTION
THIS VEHICLE MANUFACTURED FOR OFF-ROAD USE ONLY. DO NOT OPERATE ON PUBLIC STREETS, ROADS OR HIGHWAYS.
3031105
NO RIDING
WARNING
WARNING
3031112 Moving parts
can crush and
cut.
Keep hands
clear.
Do not operate
with guard
removed.
6

7
Before each drive, you need to make sure that you and your kart are both ready to drive.
To help get you prepared, this section discusses how to evaluate your driving readiness, what
items you should check on your kart, and adjustments to make for your comfort, convenience,
or safety.
Before you drive your kart for the first time, we urge you to:
Read this owner's manual and the labels on your kart carefully.
Make sure you understand all the safety messages.
Know how to operate all the controls.
Before each drive, be sure:
You wear your seat belt at all times while driving your kart.
You feel well and are in good physical and mental condition.
You are wearing an approved motorcycle helmet (with chin strap tightened securely), eye
protection, and other protective clothing.
You don't have any alcohol or drugs in your system.
Protective Apparel
For your safety, we strongly recommend that you always wear an D.O.T. approved motorcycle
helmet, eye protection, boots, gloves, long pants, and long-sleeved shirt or jacket whenever
you drive.
Although complete protection is not possible, wearing proper gear can reduce the chance of
injury should you have an accident.
The following suggestions will help you choose the proper protective gear.
Helmets and Eyes Protection
Your helmet is your most important piece of protective gear because it offers the best
protection against head injuries. A helmet should fit your head comfortably and securely.
An open-face helmet offers some protection, but a full-face helmet offers more. Regardless
of the style, look for a D.O.T. (Department of Transportation) sticker on any helmet you buy.
Always wear a face shield or goggles to protect your eyes and help your vision.
Operating this kart without wearing an approved motorcycle helmet, eye protection,
and protective clothing could increase your chances of head and/or eye injury, and the
possibility of death in the event of a severe accident.
Always wear an approved motorcycle helmet that fits properly and wear eye protection
(goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.
WARNING
ARE YOU READY TO DRIVE ?

8

9

10

11

8
12


13
19

14
THROTTLE PEDAL
PARKING BRAKE
BRAKE PEDAL
REVERSE LEVER
IGNITION START SWITCH
SPEEDOMETER

15

16
OPERATION
Figure 2
REAR CARGO RACK
FUEL TANK CAP
TANK COMP. FUEL
SEAT BELT
STEERING WHEEL
Component locations

17
OPERATION
C. Passengers
The vehicle allows for two riders only. Combine
maximum weight of driver and the passenger should
not exceed 180kg or 400lbs.
D. Seat Adjustment
The seat must always be securely fastened in the
position which best affords the operator control of
the foot pedals, steering wheel, and the remote
stop bu�on.
a. Pull seat adjustment handle upward to disengage
seat slide.
b. Move seat to desired position.
c. Be sure seat adjustment handle snaps back into
place and that seat is locked into position.
RD
ADJUSTING NUT #1，
REVERSE CABLE
ADJUSTING NUT #2，
REVERSE CABLE
Figure 4
Figure 3
Before attempting to adjust the seat, ensure that kart engine is stopped.
Never operate this Kart when the provided seat is not securely fastened, to
do so could result in a strong possibility of severe personal injury or loss of life.
Before attempting to adjust the seat, ensure the kart engine is stopped.
E. Reverse Adjustment
a. Push forward the reverse lever to the "D"
position so that the unit can move forward, pull
back the lever to "R" so that the unit can move
backward. (See Fig.4)
b. When reverse lever is in the drive position,
there need to be 1/2 inch of freeplay in the reverse
level. If the adjustment is not correct, then loosen
the lock nut #2, then adjust lock nut #1 to the
proper amount of freeplay.
WARNING
WARNING
Always stop the kart befor changing gears.