Futura FHD2/FMD2 E6 CONTENTS
0
1
2
3
4
5
6
7
8
0
DD1020_01
General information
General information...................................... 1-1
Threaded connections .................................... 1-1
Locking compounds and sealants................... 1-7
Conversion tables ......................................... 1-12
Safety regulations
General information...................................... 1-1
Warning symbols ............................................ 1-1
General safety regulations.............................. 1-2
Safety regulations when carrying out work..... 1-3
Liquid, lubricant and gas safety regulations.... 1-6
Safety regulations when jump starting............ 1-9
Avoiding the risk of fire.................................. 1-11
Safety regulations for welding work.............. 1-12
After a collision.............................................. 1-14
Wiring harnesses.......................................... 1-15
Calibrating the tachograph............................ 1-16
Xenon lighting............................................... 1-17
Diagnosis
Vehicle behaviour and performance........... 1-1
Introduction..................................................... 1-1
Starting behaviour........................................... 1-2
Gear changing behaviour of a manual gearbox .1-4
Abnormal tyre wear......................................... 1-7
Operation/warning/indication functions......... 1-14
Consumption................................................. 1-15
Exhaust smoke ............................................. 1-18
Pulling force.................................................. 1-19
Vibrations and abnormal noises.................... 1-21
Systems......................................................... 2-1
Introduction..................................................... 2-1
CAN network................................................... 2-2
Clutch.............................................................. 2-7
Cooling system ............................................. 2-10
Lubrication system........................................ 2-12
Intake and exhaust systems ......................... 2-13
Fuel system................................................... 2-15
Vehicle lighting.............................................. 2-21
Disc brake construction................................. 2-22
Steering mechanism ..................................... 2-24
Components..................................................3-1
Introduction..................................................... 3-1
Engine............................................................. 3-2
Driven axles.................................................. 3-12
Axle mounting and suspension.....................3-13
Driver’s seat.................................................. 3-16
Repair guidelines
General information ......................................1-1
Technical documentation.................................1-1
Technical information ......................................1-2
Environment ....................................................1-3
Cleanliness instructions...................................1-5
High-pressure hose.........................................1-6
Tools................................................................1-7
Work on the engine .........................................1-8
Guidelines for a test drive and visual inspection.1-9
Components...................................................2-1
General information.........................................2-1
Plastic lines......................................................2-2
Gaskets ...........................................................2-5
Oil seals...........................................................2-6
Bearings ..........................................................2-8
Liquid and lubricant guidelines
General guidelines ........................................1-1
General information.........................................1-1
Alternative fuels...............................................1-1
Biodiesel..........................................................1-2
Pure plant oil (PPO).........................................1-4
City diesel........................................................1-4
AdBlue.............................................................1-5
Cleaning instructions
General information ......................................1-1
Cleaning the vehicle........................................1-2
Cleaning the engine.........................................1-4
Cleaning the gearbox ......................................1-5
Cleaning the interior of the vehicle ..................1-6
Cleaning parts of the vehicle contaminated by
liquids ..............................................................1-7
Storage and preservation
Points of attention.........................................1-1
Storage............................................................1-1
Preparing for use.............................................1-3
Paint treatment
Paint treatment ..............................................1-1
General instructions.........................................1-1
Respraying/repairing conventional paint
systems ...........................................................1-3
Repairing the layer of zinc...............................1-5
Anticorrosion/antichip coating ....................2-1
Anticorrosion coating.......................................2-1
Antichip coating ...............................................2-2
Sealant seams.................................................2-4
