VIPA TD 03 User manual

Manual
VIPA HMI
TD 03
Order no.: VIPA HB116E_TD03
Rev. 07/50

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Manual VIPA HMI About this manual
Subject to change to cater for technical progress.
The information in this manual is supplied without warranties. Information is
subject to change without notice.
© Copyright 2007 VIPA, Gesellschaft für Visualisierung und Prozess-
automatisierung mbH
Ohmstraße 4, D-91074 Herzogenaurach,
Tel.: [phone]
Fax.: [phone]
Email: inf[email protected]
http://www.vipa.de
Hotline: [phone]
All rights reserved.
The content of this manual was carefully examined to ensure that it
conforms with the described hardware and software.
However, discrepancies can not be avoided. The specifications in this
manual are examined regularly and corrections will be included in
subsequent editions.
We gratefully accept suggestions for improvement.
VIPAis a registered trademark of VIPA Gesellschaft
für Visualisierung und Prozessautomatisierung mbH.
STEPis a registered trademarks of Siemens AG.
SIMATICist eingetragenes Warenzeichen der Siemens AG.
Any other trademarks referred to in the text are the trademarks of the
respective owner and we acknowledge their registration.
Disclaimer of
liability
Trademarks

About this manual Manual VIPA HMI
Subject to change to cater for technical progress.
About this Manual
This manual describes the structure, project engineering and the handling
of the Text Display TD 03 from VIPA.
Chapter 1: Hardware description
This chapter describes the safety information for users, the structure of the
jacks and plugs and the assembly. The chapter closes with the technical
data.
Chapter 2: Deployment of the TD 03
Main theme of this chapter is the deployment and the project engineering
of the TD 03. It contains information about the assembly, the connection
and the general handling of the TD 03.
The chapter closes with a short description of TD-Wizard, the project
engineering tool from VIPA and with information about firmware updates.
Chapter 3: Installation guidelines
This chapter helps you to install an interference-free automation system.
First, possible interference sources and their interaction mechanisms are
shown, followed by basic rules for guaranteeing EMC. Afterwards you'll find
information about assembly and cabling following EMC rules.
Outline

Manual VIPA HMI Contents
HB116E - TD03 - Rev. 07/50 i
Contents
User considerations.................................................................................1
Safety information....................................................................................2
Chapter 1 Hardware description .....................................................1-1
Safety information for Users.................................................................1-2
Properties.............................................................................................1-4
Structure ..............................................................................................1-5
Dimensions ..........................................................................................1-7
Technical data......................................................................................1-8
Chapter 2 Deployment TD 03...........................................................2-1
Fast introduction...................................................................................2-2
Installation............................................................................................2-4
Project engineering - Overview ............................................................2-5
Project engineering - Deployment TD-Wizard......................................2-6
Commissioning...................................................................................2-15
Operating the TD 03 - Overview.........................................................2-17
Operating the TD 03 - Menu mode.....................................................2-18
Firmware update of the TD 03............................................................2-22
Chapter 3 General installation guidelines......................................3-1
Basic rules for the EMC-equitable assembly of installations.................3-2
EMC-equitable assembly......................................................................3-6
EMC-equitable cabling .........................................................................3-7
Special precautions providing high noise immunity ............................3-11
Checklist for the EMC-compliant installation of controllers.................3-12
Appendix ..........................................................................................A-1
Index....................................................................................................A-1

Contents Manual VIPA HMI
ii HB116E - TD03 - Rev. 07/50

Manual VIPA HMI User considerations
HB116E - TD03 - Rev. 07/50 1
User considerations
This manual describes the Text Display TD 03 from VIPA. It describes the
installation, project engineering, usage and the technical data.
The manual is targeted at users who have a background in automation
technology and PLC programming.
This manual consists of chapters. Every chapter provides the description of
one specific topic.
This manual provides the following guides:
• An overall table of contents at the beginning of the manual
• An overview of the topics for every chapter
• An index at the end of the manual.
The manual is available in:
• printed form, on paper
• in electronic form as PDF-file (Adobe Acrobat Reader)
Important passages in the text are highlighted by following icons and
headings:
Danger!
Immediate or likely danger.
Personal injury is possible.
Attention!
Damages to property is likely if these warnings are not heeded.
Note!
Supplementary information and useful tips.
Objective and
contents
Target audience
Structure of the
manual
Guide to the
document
Availability
Icons
Headings

Safety information Manual VIPA HMI
2 HB116E - TD03 - Rev. 07/50
Safety information
The Operation devices are constructed and manufactured for:
• VIPA CPUs 11x, 21x, 31x, 51x and S7-300/400 from Siemens
• communication and process control
• industrial applications
• operation within the environmental conditions specified in the technical
data
Danger!
This device is not certified for applications in
• explosive environments (EX-zone)
The manual must be available to all personnel in the
• project design department
• installation department
• commissioning
• operation
The following conditions must be met before using or commissioning
the components described in this manual:
• Modification to the process control system should only be carried out
when the system has been disconnected from power!
• Installation and modifications only by properly trained personnel
• The national rules and regulations of the respective country must be
satisfied (installation, safety, EMC ...)
National rules and regulations apply to the disposal of the unit!
Application
specifications
Documentation
Disposal

Manual VIPA HMI Chapter 1 Hardware description
HB116E - TD03 - Rev. 07/50 1-1
Chapter 1 Hardware description
In this chapter the hardware components of the TD 03 are described.
Besides of a description of the single components, the dimensions that are
required for the installation may also be found. The chapter closes with the
technical data.
Please consider the safety hints at the beginning of the chapter.
The following text describes:
• Safety hints
• Control elements and connectors
• Dimensions for installation and technical data
Topic Page
Chapter 1 Hardware description .....................................................1-1
Safety information for Users.................................................................1-2
Properties.............................................................................................1-4
Structure ..............................................................................................1-5
Dimensions ..........................................................................................1-7
Technical data......................................................................................1-8
Overview
Content

Chapter 1 Hardware description Manual VIPA HMI
1-2 HB116E - TD03 - Rev. 07/50
Safety information for Users
VIPA modules make use of highly integrated components in MOS-
technology. These components are extremely sensitive to over-voltages
that can occur during electrostatic discharges.
The following symbol is attached to modules that can be destroyed by
electrostatic discharges:
The symbol is located on the module, the module rack or on packing
material and it indicates the presence of electrostatic sensitive equipment.
It is possible that electrostatic sensitive equipment is destroyed by energies
and voltages that are far less than the human threshold of perception.
These voltages can occur where persons do not discharge themselves
before handling electrostatic sensitive modules and they can damage
components thereby, causing the module to become inoperable or
unusable.
Modules that have been damaged by electrostatic discharges may fail after
a temperature change, mechanical shock or changes in the electrical load.
Only the consequent implementation of protection devices and meticulous
attention to the applicable rules and regulations for handling the respective
equipment can prevent failures of electrostatic sensitive modules.
Attention!
• If your panel is to be supplied externally, you have to make sure that the
communication cable does not have any power allocation. Otherwise the
connected devices could be damaged.
• Before commissioning, the device has to be brought in environment
temperature.
• With condensation you may only switch on the device after complete
dryness.
• To prevent overheat during operation avoid direct sun contact of the
device.
• After opening of the control cabinet or panel, parts of the system are
available that may lead dangerous voltage.
• All signal connections require screened cables.
• Signal cores may not be lead within a cable shaft of high-voltage cores.
• Please take care for sufficient ground of the operating device. For this a
ground screw is to be found at the backside of the device.
Handling of
electrostatic
sensitive modules

Manual VIPA HMI Chapter 1 Hardware description
HB116E - TD03 - Rev. 07/50 1-3
Modules have to be shipped in the original packing material.
When you are conducting measurements on electrostatic sensitive
modules you should take the following precautions:
• Floating instruments must be discharged before use.
• Instruments must be grounded.
Modifying electrostatic sensitive modules you should only use soldering
irons with grounded tips.
Attention!
Personnel and instruments should be grounded when working on
electrostatic sensitive modules.
Shipping of
electrostatic
sensitive modules
Measurements
and alterations on
electrostatic
sensitive modules

Chapter 1 Hardware description Manual VIPA HMI
1-4 HB116E - TD03 - Rev. 07/50
Properties
The here shown operating device allows you to visualize and alter
operating states and recent process values of a connected PLC. For the
entry of values and navigation, the operating device is provided with an
integrated keyboard and a 2x20 character display. The link-up to your PLC
happens via MPI.
The project engineering happens in the projecting tool TD Wizard from
VIPA. TD Wizard creates a data block containing your presetting that may
be accessed by the CPU at need after the connection of the TD 03.
• Die-cast aluminum case
• Protection type: front side IP65, back side IP20
• Display with 2 x 20 characters
• Project engineering via TD-Wizard from VIPA
• MP2I interface for CPU link-up and firmware update
• Visualization of the connected CPU via MPI
• Text display in German and English language
• Read and alter process values
• Monitoring of messages
• Easy installation via non-losable rocker arms
General
Properties

Manual VIPA HMI Chapter 1 Hardware description
HB116E - TD03 - Rev. 07/50 1-5
Structure
At the front side of the text display TD 03 is the foil keyboard and the
display with 2x20 characters.
TD 03
SHIFT
ESC
ENTER
1
F4F1
F5
F2
F6
F3
F7 F8
Text Display
2
3
At the TD 03 the connectors are located at the backside.
VIPA 603-1TD00
X1
DC24V
M
P
I
2
L+
+
M X2
34
M
1
3
2G
Attention!
The simultaneous usage of external power supply and the delivered MPI
cable 670-0KB00 is not allowed and damages the TD 03 and the CPU!
Front view
Back view
[1] MP
2
I interface
[2] Ground screw
[3] Additional slot for DC 24V
Power supply
[1] Display
[2] Function keys
[3] Navigation keys

Chapter 1 Hardware description Manual VIPA HMI
1-6 HB116E - TD03 - Rev. 07/50
The TD 03 monitors values and messages via a STN text display with LED
back lighting. It displays 2 rows with max. 20 characters with a line height
of 5mm.
At the front side is a foil keyboard with 9 short click keys. 5 keys are
serving the navigation and 4 keys are function keys.
Pushing a function key, a bit is set in a bit memory byte of your CPU. By
requesting the bit memory byte during your PLC application you may react
to the entry.
The TD 03 is provided with a MP2I (Multi-Point-Interface) for connection to
your CPU via a MPI network.
The MP2I jack has the following pin assignment:
9pin jack
Pin Assignment
1 reserved (must not be occupied)
2 M24V
3 RxD/TxD-P (Line B)
4 RTS
5 M5V
6 P5V
7 P24V
8 RxD/TxD-N (Line A)
9 n.c.
Only if you use a MPI cable without power allocation instead of the
delivered MPI cable 670-0KB00, the TD 03 may externally be supplied with
DC 24V (20.4 ... 28.8V) using this addition power supply slot. The power
supply is protected against inverse polarity and over-current.
The simultaneous usage of external power supply and the delivered
MPI cable 670-0KB00 is not allowed and damages the TD 03!
Components
LC-Display
Keyboard
MP2I
5
4
3
2
1
9
8
7
6
Additional
Power supply
DC24V
L+
+
M
M

Manual VIPA HMI Chapter 1 Hardware description
HB116E - TD03 - Rev. 07/50 1-7
Dimensions
For the installation of the TD 03, an installation cutting with the dimensions
156mm x 78mm is required.
Installation values for control cabinets and desks:
Front panel width: max. 6mm
Installation cutting (W x H): 156mm x 78mm
Installation depth plus cabling 34mm
28
34 40
VIPA 603-1TD00
X1 DC24V
M
P
I
2
L+
+
M -X2
34
154
77
90
187
G
Installation
dimensions
Top view
Back view

Chapter 1 Hardware description Manual VIPA HMI
1-8 HB116E - TD03 - Rev. 07/50
Technical data
TD 03 - Text Display
Electrical data VIPA 603-1TD00
Nominal supply voltage DC 24V (20.4 ... 28.8V)
Current consumption max. 80mA
Max. inrush current 3A, 10µs (at 30V)
ESD/Burst Acc. IEC 61000-4-2 / IEC 61000-4-4 (up to level 3)
Shock resistance Acc. IEC 60068-2-6 / IEC 60068-2-27 (1G/12G)
Level of noise suppression Acc. IEC 61000-6-4
Operation panel
Display STN display with LED back lighting
- Number of rows 2
- Characters per row 20
- Character height (mm) 5
Keyboard Foil keyboard with 9 keys
- Number of system keys 5
- Function keys 4
Interface
MP2I 9pin D-Type jack at the back side for MPI connection
res. serial via Green Cable
Environment conditions
Case Die-cast aluminum case
- Protect type front side IP65
- Protect type back side IP20
Operating temperature 0 ... +60°C
Storage temperature -20 ... +70°C
Relative humidity
- Operation 5% to 85% at 30°C
- Storage/Transport 5% to 93% at 40°C (without condensation)
Dimensions and weight
Front side (WxH) 187x90mm
Back side (WxHxD) 154x77x40mm
Installation cutting (WxH) 156x78mm
Weight 710g

Manual VIPA HMI Chapter 2 Deployment TD 03
HB116E - TD03 - Rev. 07/50 2-1
Chapter 2 Deployment TD 03
This chapter explains the deployment and the project engineering of the
text display TD 03.
After the fast introduction there are information about the installation and
the configuration by the TD Wizard. This is followed by the description of
commissioning and operation of the TD 03.
The chapter closes with a description of the firmware update.
The following text describes:
• Fast introduction
• Installation
• Configuration
• Commissioning
• Operation and firmware update
Topic Page
Chapter 2 Deployment TD 03...........................................................2-1
Fast introduction...................................................................................2-2
Installation............................................................................................2-4
Project engineering - Overview ............................................................2-5
Project engineering - Deployment TD-Wizard......................................2-6
Commissioning...................................................................................2-15
Operating the TD 03 - Overview.........................................................2-17
Operating the TD 03 - Menu mode.....................................................2-18
Firmware update of the TD 03............................................................2-22
Overview
Content

Chapter 2 Deployment TD 03 Manual VIPA HMI
2-2 HB116E - TD03 - Rev. 07/50
Fast introduction
Build the CPU system and install the TD 03. For the installation in
operating tables and control cabinet fronts a front panel cutting of
156mmx78mm (LxW) is needed.
From the software side the connection to the CPU system happens by a
data block. This may be produced by the configuration tool TD Wizard from
VIPA.
• Start the TD-Wizard via double click on .
• Type a file name for the DB into "Destination File". It is stored as STL
file. Enter the data block number into "Data Block ID". Click on
.
• Set the language and character set. Click on →.
• If wanted, activate further menu options and the password protection.
Click on .
• Set the bit memory byte that is accessible for the function keys and the
telegram polling rate. Click on .
• Enter the standard size and the number of your messages. Click on
.
• In the appearing dialog window you can choose the areas where your
data is stored in the DB. Here normally no changes are necessary. Click
on .
• Now you reach the input window for your messages. Enter the
according message texts. If you want to include process data, click on
. In the now following dialog window you can enter the
data format of the process data and information about the storage path
in the DB. Confirm with and return back to the message
window.
• To enter more message texts, click on .
• Click on to store the project at the preset path as STL file
and close TD-Wizard.
• Start the Siemens SIMATIC manager with your project.
• Select the folder "Sources" in the user program and select Insert >
External Source.
• Navigate to the STL file and compile this with Edit > Compile. The
corresponding DB may now be found in the folder "Blocks".
Installation
Configuration
Deployment
TD Wizard
Transfer STL into
the project

Manual VIPA HMI Chapter 2 Deployment TD 03
HB116E - TD03 - Rev. 07/50 2-3
Switch on the power supply of your CPU.
Transfer your project including the DB to your CPU. More about the
transfer methods may be found in the manual of your CPU.
Connect the CPU und the TD 03 by the delivered cable 670-0KB00. As
soon as the TD 03 is connected to the CPU, it is automatically started up.
TD 03
TD 03
SHIFT
ESC
ENTER
F4F3F2F1
F5 F6 F7 F8
Text Display
7
MP2I
TD-Wizard
MPI
CPU
CPU
MP2I
DB
For communication with the CPU the following parameters are necessary,
which may be set at the TD 03 by the Menu mode with Terminal Setup:
• MPI address of the TD 03
• MPI address of the CPU
• DB no. of the CPU
• Baud rate of the MPI net
• Highest station address in the MPI net
In the following the steps of the fast introduction are more near described.
Commissioning
Set communication
parameters

Chapter 2 Deployment TD 03 Manual VIPA HMI
2-4 HB116E - TD03 - Rev. 07/50
Installation
The TD 03 is suitable for the installation in operating tables and control
cabinet fronts. The installation happens via the back side. The TD 03 is
provided with a patented integrated fixing technique that allows an easy
connection with a simple screwdriver.
Note!
Please also consider at installation the "General installation guidelines" in
this manual.
For the installation in operating tables and control cabinet fronts, you need
the following front panel cutting:
156mm
78mm
The fixing technique is integrated in the casing of the TD 03 and accessible
via the back side.
For the installation, a small slit screwdriver is required. Push the operator
panel [3] from the front side into the front panel cutting [1] until it touches
the panel with the seal [2]. Now bolt the lever [5] clockwise with the
screwdriver [4] until it rotates to the outside. Further screwing bolts the
lever to the front panel until it holds the TD 03 to the control cabinet front.
1
23
4
5
Overview
Installation cutting
Installation