Weed Eater 165412 User manual

OWNER'S MANUAL
MODELNO. HD125386
LawnTractor
Assembly
Operation
9 Customer Responsibilities
9 Service and Adjustments
@ Storage
Troubleshooting
Repair Parts
For Partsand Service,contact our authorizeddistributor: call 1-800-849-1 297
ForTechnicalAssistance: call 1-800-829-5886
165412 04.24.98 RD
PRINTED IN U.S.A.

SAFETY RULES
.
Safe Operation Practicesfor Ride-On Mowers a
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDSAND FEET AND THROWING OBJECTS.
FAILURETO OBSERVETHE FOLLOWINGSAFETY INSTRUCTIONSCOULD RESULT IN SERIOUS INJURYOR DEATH.
I. GENERAL OPERATION III. CHILDREN
Read, understand, and follow all instructionsinthe manual
~~~~i~ accidents can occur if the operator is not alert to
and onthe machinebeforestarting.
the presence of children. Childrenare often attracted to
a
Only allow responsible adults, who are familiar with the in-
the machine and the mowing activity. Never assume that
structions,to operatethe machine.
*
Clear the area of objects such as rocks, toys, wire, etc.,
childrenwill remainwhere you last saw them.
which could be pickedup and thrown by the blade.
*
Keepchildrenout ofthe mowingareaand under the watch-
fulcare of another responsible adult.
e
Be sure the area isclear of other peoplebefore mowing.
Stop machineif anyone entersthe area. Be alert and turn machine off if childrenenter the area.
Nevercarry passengers.
*
Before and when backing, look behind and down for small
children.
* Do not mow in reverse unless absolute1 necessary.
Y Always look down and behindbeforeandwhi e backing.
*
Never carry children. They ma fall off and be seriously
\
injuredor interferewith safe mac ine operation.
Be aware of the mower discharge directionanddo notpoint
it at anyone. Do not operate the mower without either the
* Never all0w children Operate the machine.
entire grass catcher or the guard inplace.
*
Use extra care when approachingblind corners, shrubs,
Slowdown before turning. trees, or other objects that may obscure vision.
Never leave a running machineunattended. Always turn
off blades, set parking brake, stop engine, and remove
keysbeforedismounting.
Turn off blades when not mowing.
Stop engine before removinggrasscatcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while underthe influence of
alcoholor drugs.
Watch for traffic when operating near or crossingroadways.
Use extracare when loadingor unloadingthe machineinto
atrailer or truck.
11. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back upthe slope or if you feel uneasy on it, do not mow
it.
DO:
Mow upand down slopes, not across.
Removeobstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturnthe machine.
Tallgrass can hide obstacles.
Use slow speed. Choose a low gear so that you will not
haveto stop or shiftwhile on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweightsto improvestability.
Use extracare with grasscatchers or other attachments.
These canchangethe stability of the machine.
Keepall movement on the slopes slowand gradual. Do not
make sudden changes inspeed or direction.
Avoid starting or stopping on a slope. If tires losetraction,
disengagethe bladesand proceedslowly
straight downthe
slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill,
if possible.
Do not mow near drop-offs, ditches, or embankments. The
mower couldsuddenlyturn over
if a wheel isover theedge
of a cliff or ditch, or if an edge cavesin.
Do not mow on wet grass. Reducedtraction could cause
sliding.
Do not try to stabilizethe machine by puttingyour foot on
the ground.
Do not use grasscatcher on steep slopes.
IV.
*
SERVICE
Use extra care in handlinggasoline and other fuels. They
are flammable and vapors are explosive.
- Useonly an approvedcontainer.
- Never removegas cap or add fuel with the engine run-
ning. Allow engine to cool before refueling. Do not
smoke.
-
Never refuelthe machineindoors.
-
Neverstorethe machineor fuel container insidewhere
there is anopen flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keepequipment in goodcondition.
Never tamper with safetydevices. Check their proper op-
eration regularly.
Keep machinefree of grass, leaves, or other debris build-
up. Cleanoil or fuel spillage. Allow machineto cool before
storing.
Stop and inspect the equipment if you strike an object.
.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine run-
ning.
Grass catchercomponents are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequentlycheck components
and replacewith manufacturer's recommendedparts, when
necessary.
Mower blades aresharp andcan cut. Wrap the blade(s) or
wear gloves, and useextracautionwhen servicingthem.
Check brakeoperationfrequently. Adjust and service as
Lookfor this symbol to point out im-
ortant safety precautions. It means
dental starting when setting up, transport-
ing, adjusting
or maklng repairs.
A WARNING A
The en ine exhaust from this roduct con-
tains c
I? emicals knownto the C tate of Cali-
forniato causecancer, birthdefects, or other
reproductive harm.

CONGRATULATIONS on your purchase of a NewTrac-
PRODUCT SPEClFlCMlONS
tor. It has been designed, engineeredand manufactured
to give you the best possible dependability and perfor-
mance.
Shouldyou experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/Department. We have competent, well-trained
technicians and the proper tools to service or repair this
tractor.
Please read and retainthis manual. The instructionswill
enable you to assemble and maintain your tractor prop-
erly. Always observethe "SAFETY RULES".
DATE OF PLIRCHASE
THE MODEL AND SERIAL NUMBERS WILL BE
FOUNDON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER
ND DATE OF PURCHASE AND KEEP INA SAFE
CUSTOMER RESPONSIBILlf lES
Read andobservethe safety rules.
a
Follow a regular schedule in maintaining, caring for
and usingyour tractor.
Followthe instructionsunder "Customer Responsibil-
ities"and "Storage"sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near
any unimproved forest-covered, brush-coveredor grass-
covered land unless the engine's exhaust system is
equippedwith a spark arrester meetingapplicable localor
state laws (if any).
If a sparkarresteris used, it should be
maintained in effectiveworking order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
onfederal lands. A spark arrester for the muffler is avail-
able through your nearest Sears Authorized Service
Center/Department (See REPAIR PARTS section of this
manual).
UNLEADED
SAE30 (above
32°F)
SAE5W-30 (below
OILCAPACITY: 3.0 PINTS
ChampionRJI 9LM
VALVE CLEARANCE: INTAKE:
GROUNDSPEED
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
3AMPS BAlTERY
5 AMPS HEADLIGHTS
CASE SIZE:
U1 R

TABLE OF CONTENTS
............................................................
SAFETY RULES 2 MAINTENANCESCHEDULE ...................................... 14
......................................
PRODUCTSPECIFICATIONS 3 SERVICE AND ADJUSTMENTS ............................ 19-24
......................
CUSTOMER RESPONSIBILITIES 3, 14-18 STORAGE .................................... L ............................. 25
WARRANTY
.................................................................. 4 TROUBLESHOOTING ............................................ 26-27
ASSEMBLY
.............................................................. ..6-8 REPAIR PARTS - TRACTOR .................................. 3047
OPERATION
.............................................................. 9-13 PARTS ORDERING/SERVICE ................ BACK COVER
LIMITEDWARRANTY
The Manufacturerwarrants to the original consumerpurchaser that this productas manufacturedisfree from defects in materi-
als and workmanship. For a period of two (2) years from date of purchasebythe original consumer purchaser, we will repair or
replace, at our option, without chargefor partsor labor incurredin replacingparts, any partwhich we find to bedefectivedue to
materialsor workmanship. ThisWarranty issubjectto the following limitationsandexclusions.
1. This warranty does not apply to the engine, other than AYP manufacturedtransaxle/transmissioncomponents, battery
(except as noted below) or components partsthereof. Please refer to the applicable manufacturer'swarranty on these
2. Transportationchargesfor the movementof any power equipmentunit or attachmentare the responsibility of the purchas-
er. Transportation charges for any parts submittedfor replacement under this warranty must be paid by the purchaser
unless such returnis requestedby AmericanYard Products.
3.
BatteryWarranty: On productsequippedwith a Battery,we will replace, without chargeto you, any batterywhichwe find to
be defective in manufacture,during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, chargingyou 1/12of the price of a new Batteryfor each full monthfrom the date of the original sale. Battery must
be maintainedinaccordancewith the instructionsfurnished.
4. TheWarranty periodfor any productsusedfor rental or commercial purposesislimitedto 90 days from the date of original
5. This Warranty appliesonlyto productswhich have beenproperlyassembled, adjusted, operated, and maintainedin accor-
dance with the instructionsfurnished. ThisWarranty does not apply to any productwhich has been subjectedto alteration,
misuse, abuse, improper assembly or installation,delivery damage, or to normalwear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normalwear, normal adjustments,standard
hardwareand normalmaintenance.
7. Inthe event you have a claim under this warranty, you must returnthe productto an authorized service dealer.
Shouldyou have any unansweredquestions concerning this Warranty, pleasecontact:
AmericanYard Products
InCanada contact:
Service Department AmericanYard Products
P.O. Box 1687 1580Trinity Drive, Units5-8
Orangeburg,SC 29116 USA Mississauga,Ontario
L5T
1 L6
givingthe model number, serialnumberanddate of purchaseof your productandthe name and addressof the authorizeddeal-
er from whom it was purchased.
THISWARRANTY DOES NOTAPPLY TO INCIDENTALOR CONSEQUENTIAL DAMAGESAND ANY IMPLIEDWARRANTIES
ARE LIMITEDTOTHE SAME TIME PERIODSSTATED HEREIN FOR OUR EXPRESSEDWARRANTIES. Some areas do not
allowthe limitationof consequentialdamages or limitationsof how longan impliedWarranty may last, so the above limitationsor
not apply to you. This Warranty gives you specific legal rights, and you may have other rightswhich vary from

CONTENTS OF HARDWARE PACK
(1) Large FlatWasher
(1) Lockwasher 318
(1) Locknut 511 6-1 8
(2) Hex Nuts 1/4-20

ASSEMBLY
Your newtractor has beenassembled at the factorywith exceptionof those parts left unassembledfor shipping purposes.
To ensure safe and properoperation of your tractor all parts and hardware you assemble must'be tightened securely.
Usethe correct tools as necessaryto insurepropertightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan-
dardwrench sizes are listed.
(1) 9/16" wrench (1)
314" wrench
(2) 7/16" wrenches Tire pressuregauge
(2) 112"wrenches Utility knife
When right and left handare mentionedinthis manual, it
meanswhen you are inthe operatingposition(seated be-
hindthe steering wheel).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
0
Remove all accessibleloose parts and parts cartons from
carton(Seepage
6).
* Cut along lines on carton, from top to bottom, all four cor-
ners of carton and lay panelsflat.
Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTQR OFF SKlD
AmACH STEERINGWHEEL (See Fig. 1)
ASSEMBLE EXTENSIONSHAFTAND BOOT
* Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and install
511 6 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLTAND NUT SECURELY TO
18-
22 FT. LBSTORQUE.
Placetabs of steeringboot over tab slots indash and push
down to secure.
INSTALLSTEERING WHEEL
0
Position front wheels of the tractor so they are pointing
straight forward.
Slidesteering wheel adapter onto steering shaft extension.
*
Position steering wheel so crossbars are horizontal(left to
right) andslide insideboot and onto adapter..
INSERT
318 HEX BOLT
1 318 LOCK
WASHER
LARGE FLAT
WASHER
STEERING
BOOT
EXTENSIONSHAFT
5/16 HEX BOLT
5/16 LOCKNUT -i- 2:.
-'.
I
a
I
LOWER
STEERING
SHAFT
FIG. 1
Assemble large flat washer, 318 lock washer, 318 hex bolt
andtightensecurely.
TO ROLLTRACTOR OFF SKID (See Operation
Snap steeringwheel insertintocenter of steeringwheel.
on and funetion of controls)
~emove materialsfromtractor hood and grill.
0
Press lift lever ~lunaerand raiseattachment lift lever
IMPORTANT: CHECK FORAND REMOVEANY STAPLES IN
to itshighestposition.
SKlDTHAT MAY PUNCTURE TIRES WHERE TRACTOR IS
TO ROLLOFFSKID.
0
Release parking brake by depressing clutch/brake
pedal.
Place gearshift lever in neutral (N) position.
Rolltractor forward off skid.
Removebandingholdingdischargeguard up against
tractor.

ASSEMBLY
WOW TO SET UPYOUR TRACTOR
CONNECT BATTERY (See Figs. 2 and 3)
Positiveterminal must beconnected
sparking from acci-
*
Remove cardboard packing from seat pan and lift
seat panto raised position.
- Open battery box door.
Removeterminal protectivecaps and discard.
If this batteryis put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at
6-10
amps.
First connect
RED batterycable to positive (+) termi-
nal with hex bolt, flat washer, lock washer and hex
nut as shown. Tightensecurely.
Connect BLACK grounding cable to negative
(-) ter-
minal with remaininghex bolt, flat washer, lockwash-
er and hex nut. Tighten securely.
* Close batterybox door.
Open battery box door for:
lnspection for secure connections (to tighten hard-
ware).
lnspectionfor corrosion.
Testingbattery.
Jumping (if required).
Periodiccharging
.
BLE CAPS
LOCK
HEX WASHER
\ I FLAT
NEGATI~E
(BLACK) CABLE
FIG. 2
SEAT
PAN
BATTERY
BOX DOOR
I I
FIG. 3
INSTALLSEAT (See Fig. 4)
Adjust seat beforetightening adjustment bolt.
Removecardboard packingon seat pan.
Place seat on pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
Assemble adjustment bolt, lock washer and flat
washer loosely. Do nottighten.
Lower seat into operatingpositionand sit on seat.
Slide seat until a comfortable position is reached
which allows you to press clutchlbrake pedal all the
way down (See Fig.
8).
Get off seat without movingitsadjustedposition.
Raiseseat and tighten adjustment bolt securely.
FLAT WASHER
FIG. 4

ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for bestcutting performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS"on page
3 of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housingshould be prop-
erly leveled. See "TOLEVELMOWER HOUSING"inthe
ServiceandAdjustmentssection of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts inthe Service andAdjustments
section of this manual, Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn howto operateyour tractor, checkto see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service andAdjustments section of this
manual.
J CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RE-
CEIVE THE BEST PERFORMANCEAND SATISFAC-
TIONFROM THISQUALITY PRODUCT.
PLEASE REVIEW THEFOLLOWING CHECKLIST
J All assembly instructionshave beencompleted.
J No remainingloose parts in carton.
J Batteryis properly preparedand charged. (Minimum
1 hour at 6 amps).
J Seat is adjustedcomfortably and tightenedsecurely.
J All tires are properlyinflated. (For shipping purposes,
the tires were overinflated at the factory).
J Be sure mower deck is properly leveled side-to-
sidelfront-to-rearfor best cutting results. (Tires must
be properlyinflatedfor leveling).
J Check mower and drive belts. Be sure they are rout-
ed properly around pulleys and inside all belt keep-
ers.
J Check wiring. See that all connections are still
secure and wires are properlyclamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR.
PAY EXTRAATTENTION TOTHEFOLLOWING
IMPOR:
TANT ITEMS:
J Engineoil is at proper level.
J Fueltank is filled with fresh, clean, regular unleaded
gasoline.
J Become familiar with all controls - their locationand
function. Operatethem before you start the engine.
J Be sure brakesystem is in safe operatingcondition.
.

Thesesymbols may appear onyour tractor or inliterature supplied with the product. Learn and understand their mean-
ing.
BAlTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINEON ENGINEOFF OIL PRESSURE LIGHTSON OVER TEMP
LIGHT
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
RNHL 8 8I
AlTACHMENT REVERSE NEUTRAL
CLUTCH ENGAGED HIGH LOW PARKINGBRAKE
KEEPAREA CLEAR
ATTACHMENT SLOPE HAZARDS
IGNITION CLUTCHDISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDSAND FEETAWAY FREEWHEEL.
(Automatic Modelsonly)

OPERATION
KNOW YOUR TRACTOR
READ 'THIS OWNER'SMANUALAND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR
Comparethe illustrations with your tractor to familiarizeyourself with the locationsof various controls and adjustments.
Savethis manualfor future reference.
i
LIGHTSWITCH PQSITIIQN I
LEVER
I
FIG. 5
Ourtractors conformto the safety standards of theAmerican NationalStandardsInstitute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlightson and off.
THROTTLWCHOKE CONTROL: Usedfor starting and
controlling engine speed.
CLUTCHIBRAKE PEDAL: Used for declutching and
brakingthe tractor and startingthe engine.
PARKING BRAKE: Locks clutchlbrake pedal into the
brake position.
GEARSHIFT LEVER: Selects the speedand directionof
tractor.
I
AnACHMENT LIFT LEVER: Used to raise, lower and
adjust the mower deck or other attachments mounted to
your tractor.
I
I
LIFT LEVER PLUNGER: Usedto release attachmentlift
, -
leverwhen changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.

OPERATION
-- -
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE(See Fig. 6)
Your tractor is equipped with an operator presencesensing
switch. When engine is running, any attemptby theoperatorto
leavethe seatwithout first settingthe parking brakewill shut off
theengine.
* Depressclutchlbrake pedalintofull "BRAKEposition
and hold.
*
Place parking brake lever in"ENGAGED" position
and releasepressurefrom clutchlbrake pedal. Pedal
should remain in"BRAKE" position. Make sure park-
ingbrake will holdtractorsecure.
"DISENGAGED"
PARKING BRAKE
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES -
Moveattachment clutch lever to "DISENGAGED"position.
GROUND DRIVE -
*
Depressclutchlbrake pedalintofull "BRAKE" position.
Movegearshift leverto neutral(N) position.
ENGINE -
*
Movethrottle control to slow position.
NOTE: Failureto movethrottle control to slow position
and allowing engine to idle before stopping may cause
engineto "backfire".
Turn ignition keyto "OFFpositionand remove key. Always
remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
NOTE: Under certain conditionswhentractor is standing
idlewith the engine running, hot engine exhaust gases
maycause "browning" of grass. To eliminate this possi-
bility, always stop engine when stoppingtractor on grass
areas.
TO USETHROTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
*
Operating engine at less than full throttle reduces the bat-
tery charging rate.
*
Full throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARDAND BACKWARD
(See Fig.
6)
The direction and speed of movement iscontrolled by
the gearshift lever.
Start tractor with clutchlbrake pedal depressed and
gearshiftlever inneutral
(N) position.
*
Move gearshift lever iodesired position.
*
Slowlyreleaseclutchtbrakepedalto start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURETO
DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)
The position of the attachment lift lever determines the
cutting height.
* Graspliftlever.
*
Press plunger with thumb and move lever to desired posi-
tion.
The cutting height range is approximately 1-112 to 4".
The heights are measured from the ground to the blade
tip with the engine not running. These heights are
approximate and may vary depending upon soil condi-
tions, heightof grass andtypes of grass being mowed.
* The average lawn should be cut to approximately 2-112
inchesduring the cool season and to over
3 inches during
hot months. For healthier and better looking lawns, mow
often andafter moderate growth.
*
Forbest cuttingperformance,grassover 6 inchesinheight
should be mowed twice. Make the first cut relatively high;
the secondto desired height.

TO OPERATE MOWER (See Fig. 7)
Your tractor is equipped with an operator presencesens-
ing switch. Any attempt by the operator to leavethe seat
with the engine running and the attachment clutch
engagedwill shut off the engine.
Selectdesired height of cut.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES
- disengageattachment
clutchcontrol.
TO OPERATE ON HILLS
Choose the slowest speed before starting up or
down hills.
Avoid stoppingor changingspeed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stoppingis absolutely necessary, pushclutchhrake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to
1 st gear. Be sure you have
allowed room for tractor to roll siightly as you restart
movement.
To restart movement, slowly release parking brake
and clutchlbrake pedal.
* Makeallturns slowly.
TO TRANSPORT
Raise attachment liR to highestpositionwith attachment lift
control.
When pushing or towing your tractor, be sure gearshift
leveris inneutral(N) pos~tion.
Do not pushor tow tractor at morethanfive (5) MPH.
NOTE: To protect hoodfrom damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of
tying hoodto tractor (rope,cord, etc.).
BEFORE STARTINGTHE ENGINE
CHECK ENGINEOIL LEVEL(See Fig. 12)
The engineinyour tractor has been shipped, from thefac-
tory, alreadyfilled with summerweight oil.
*
Check engine oilwith tractor on levelground.
*
Removeoilfill captdipstickandwipe clean, reinsertthe dip-
stick and screw cap tight, wait for a few seconds, remove
and readoil level. If necessary, add oil until "FULL" mark
on dipstick is reached. Do not overfill.
*
For coldweather operationyou should changeoilfor easi-
er starting (See "OILViSCOSlTY CHART" in the Customer
Responsibilitiessectionof this manual).
*
To change engine oil, see the Customer Responsibilities
section inthis manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasolinewith a minimumof
87 octane. (Use of lead-
ed gasoline will increase carbon and lead oxide
'
depositsand reducevalve life). Do not mix oil with
gasoline. Purchase fuel in quantities that can be
usedwithin 30 daysto assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32"FI0°C\. USE FRESH. CLEAN WINTER GRADE
GASOI-INE T'O H'ELP INSURE 'GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol)can
attract moisture which leadsto separation and formation
of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems,the fuel system should be emptied before stor-
age of 30 days or longer. Drainthe gas tank, start the
engine and let it run untilthe fuel lines and carburetor are
empty. Usefreshfuel next season. See Storage Instruc-
tions for additional information. Never useengine or car-
buretor cleaner products in the fuel tank or permanent
damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off
any spilled oil or fuel. Do no2 store,
spill or use gasoline near an open
flame.

OPERATION
TO START ENGINE (See Fig. 6)
When startingthe enginefor the first time or if the engine
has run out of fuel,
it willtake extracrankingtime to move
fuel from the tank to the engine.
Siton seat in operatingposition, depress clutchlbrake
pedaland set parkingbrake.
*
Place gear shift lever inneutral (N) position.
Move attachment clutch to "DISENGAGED"position.
*
Move throttle controlto choke position.
NOTE: Before starting, read the warm and cold starting
procedures below.
Insert key into ignition and turn key clockwise to "START"
position and release key as soon as engine starts. Do not
run starter continuously for more than fifteen seconds per
minute. If the engine does not start after several attempts,
move throttle controlto fast position, wait a few minutes
andtry again. If enginestill does not start, move the throt-
tle control backto the chokeposition and retry.
WARMWEATHER STARTING (50" F andabove)
When engine starts, move the throttle controlto the fast
position.
*
The attachments and ground drive can now be used. If the
engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as
describedabove.
COLDWEATHER STARTING ( 50" F and below)
When engine starts, allow engine to run with the throttle
control inthe choke positionuntilthe engine runs roughly,
then movethrottle control to fast position.This may require
an engine warm-up periodfr~mseveralseconds to several
minutes, dependingon thetemperature.
The attachmentscanalso beused duringthe enginewarm-
upperiod.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture
may need to be adjusted for best engine performance.
See 'TO ADJUST CARBURETOR" in the Service and
Adjustments section of this manual.
MOWING TIPS
*
Tire chains cannot be usedwhen the mower housing is
attachedto tractor.
*
Mower should be properly leveled for best mowing perfor-
mance. See "TO
LEVEL MOWER HOUSING" in the
ServiceandAdjustmentssection of this manual.
Usethe runner on the right handside of moweras a guide.
The blade cuts approximately an inch outside the runner
(See Fig.
7).
*
The left handside of mowershould be usedfor trimming.
8
Drive so that clippings are discharged onto the area that
has been cut. Have the cut area to the right of the
machine. This will result in a moreeven distribution of clip-
pingsand more uniform cutting.
*
When mowing large areas, start by turning to the right so
that clippingswill discharge away from shrubs, fences, dri-
veways, etc. After one or two rounds, mowinthe opposite
directionmakingleft handturns untilfinished (See Fig.
8).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazardfrom dried clippings.
Make first cut relatively high; the second to the desired
height.
,
0
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to dry
beforemowing.
*
Always operate engine at full throttle when mowing to
assure bettermowingperformance and proper discharge of
material. Regulate ground speed by selecting a low
enough gear to give the mowercutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that
will suitthe terrain and give bestperformance of the attach-
ment being used.
FIG. 8

CUSTOMER RESPONSIBIL
I
NANCE SCHEDULE
I Check Brake Operation 1 I I I I 1 I I I I 1
SharpenIReplace Mower Blades d4 -
LubricationChart 4 d
Check Battery Level
Clean Battery andTerminalsIRecharge
( Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt@)Tension
Check Engine Oil Level
Chanae Enaine Oil
/ Clean Air Filter
Clean Air Screen
Inspect MufflerISpark Arrester
I Replace Oil Filter (If equipped)
Clean EngineCooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Re~laceFuel Filter
1 -Change more often when operating under a heavyload or in high zmbienttemperatures. 5 - If equipped with adjustablesystem.
2 - Servicemore often when operating in dirty or dusty conditions. 6
- Not required if equipped with maintenance-freebattery.
3 - If equipped with oil filter, change oil every 50 hours. 7 -Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
GENERAL RECOMMENDATIONS LUBRICKTIONCHART
The warranty on this tractor does not cover items that
SPINDLE ZERK @
have beensubjectedto operatorabuse or negligence. To
receivefull value from the warranty, operator must main-
taintractor as instructedinthis manual.
FRONT WHEEL @
BEARING ZERK
Some adiustments will needto be made periodicallyto
properlymaintainyour tractor.
All adjustmentsinthe ServiceandAdjustments sectionof
this manual should be checked at least once each sea-
son.
Once ayear you should replacethe spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run bet-
ter and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
* Check tire pressure.
Checkfor loosefasteners.
a ATTACHMENT
CLUTCH
PIVOT(S)
I
I. :
II
--_--
!
--_---
a SAE 30 OR 10W30 MOTOROIL
@ GENERALPURPOSEGREASE
@ REFERTO CUSTOMER RESPONSIBILITIES"ENGINE SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTSWlLLATTRACT DUSTAND DIRTTHAT WlLL SHORTENTHE
LIFEOF THE SELF-LUBRICATINGBEARINGS. IFYOU FEELTHEY
MUSTBE LUBRICATED. USE ONLYA DRY, POWDEREDGRAPHITE
14
TYPE LUBRICANTSPARINGLY.

CUSTOMER RESPONS
TRACTOR
Always observe safety rules when performingany main-
tenance.
BRAKE OPERATION
If tractor requiresmore than six (6) feet stopping distance
at highspeed in highestgear, then brake must be adjust-
ed. (See 'TOADJUST BRAKEinthe Service andAdjust-
ments section of this manual).
TIRES
Maintainproperair pressure in all tires (See "PROD-
UCTSPECIFICATIONS" on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control
chemicalswhich can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazardsthat may cause tire damage.
NOTE: To sealtire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchasedfrom your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
BLADE CARE
For best results mower blades must be kept sharp. Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 9)
*
Raise mower to highest position to allow access to
blades.
Removehex bolt, lockwasher and flat washer secur-
ing blade.
Install new or resharpened bladewith trailingedge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUSTALIGN WITH STAR ON MANDREL
ASSEMBLY.
Reassemblehex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED.
NOTE: We do not recommendsharpening blade - but if
youdo, besure the blade is balanced.
MANDREL
TRAILING EDGE ASSEMBLY
I STAR \
LOCK
'A GRADE
8 HEATTREATED BOLTCAN BE
I IDENTIFIEDBY SIX LINESON THE BOLT HEAD. I
FIG. 9
TO SHARPEN BLADE(See Fig. 10)
Care should betaken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and
eventualdamage to mower and engine.
9 The blade can be sharpened with a file or on a grinding
wheel. Do not attemptto sharpen while on the mower.
To check bladebalance, you will needa 518 diametersteel
bolt, pin, or
a cone balancer. (When using acone balancer,
follow the instructionssuppliedwith balancer).
Slide bladeon to an unthreadedportionof the steel bolt or
pin and hold the bolt or pin parallel with the ground.
If
blade is balanced, it should remain ina horizontal position.
If either end of the blade moves downward, sharpen the
heavy end untilthe blade is balanced.
NOTE: Do not use a nail for balancingblade. The lobes
of the center holemay appear to becentered, but are not.
518" BOLT ADE
OR PIN
FIG. 10

CUSTOMER RESPONSIBILITIES
BArrERY
Your tractor has a batterycharging system which is suffi-
cient for normal use. However, periodic charging of the
batterywith an automotivechargerwill extendits life.
Keep batteryandterminalsclean.
* Keep battery boltstight.
r
Keep small vent holes open.
*
Rechargeat 6-10 amperesfor 1 hour.
TOCLEAN BASTERYAND TERMINALS
Corrosion and dirt on the batteryand terminals can cause
the batteryto "leak" power.
Open battery box door.
DisconnectBLACK batterycablefirst then RED bat-
tery cable and remove batteryfrom tractor.
*
Rinsethe batterywith plain water and dry.
*
Clean terminals and battery cable ends with wire
brush until bright.
Coat terminalswith greaseor petroleumjelly.
Reinstall battery (See "CONNECT BATTERY" inthe
Assembly sectionof this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replacebelts if they beginto slip from wear.
TRANSAXLE COOLING
Keep transaxlefree from build-up of dirt and chaff which
can restrictcooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF, SG or SH. Selectthe oil's SAE viscos-
ity grade accordingto your expected operatingtempera-
ture.
NOTE: Although multi-viscosityoils (5W30, 10W30etc.)
improvestartingincoldweather, these multi-viscosityoils
will result in increasedoil consumptionwhen used above
32°F. Check your engine oil level more frequently to
avoid possibleengine damage from running low on oil.
Change the oil after every 25 hours of operation or at
leastonce a year if the tractor is not used for 25 hours in
oneyear.
Check the crankcase oil level before starting the engine
andafter each eight
(8) hoursof operation. Tighten oil fill
capldipstick securely each time you check the oil level.
TO CHANGE ENGINEOIL(See Figs.
11 and 12)
Determine temperature range expected before oil
change. All oil must meet API service classification SF,
SG or SH.
Be sure tractor is on levelsurface.
Oil will drain morefreely when warm.
Catchoil in a suitable container.
*
Removeoil fill capldipstick. Be careful not to allow dirt to
enterthe engine when changingoil.
Removedrain plug.
After oil has drained completely, replaceoil drain plug and
tightensecurely.
*
Refillenginewith oilthroughoil fill dipsticktube. Pourslow-
ly. Do not overfill. For approximatecapacity see "PROD-
UCTSPECIFICATIONSnonpage
3 of this manual.
Use gauge on oil fill capldipstick for checking level. Be
suredipstickcap istightenedsecurely for accuratereading.
Keepoil at "FULLnline on dipstick.
FIG. 12
FIG. 11

CUSTOMER RESPONSIB
AIR FILTER (See Fig. 13)
Your engine will not run properly using a dirty air filter.
Gleanthe foam pre-cleanerafterevery
25 hours of opera-
tion or every season. Service paper cartridgeevery
100
hoursof operation or every season, whichever occurs
first.
Service air cleanermoreoften under dustyconditions.
0 Remove knob(s)and cover.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaneroff cartridge.
Wash it in liquiddetergent and water.
Squeezeit dry in a clean cloth.
Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to removeexcessoil.
If very dirtyor damaged, replace pre-cleaner.
Reinstallpre-cleaner over cartridge.
Reinstallcoverand secure with knob(s).
TO SERVICE CAR-TRIDGE
Removecartridge nut.
Carefullyremovecartridgeto preventdebrisfrom en-
tering carburetor. Clean base carefully to prevent
debrisfrom enteringcarburetor.
Clean cartridge by tapping gently on flat surface. If
very dirty or damaged, replacecartridge.
Reinstallcartridge, nut, precleaner,cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USEDTO CLEAN THE CAR-
TRIDGE. THEY MAY CAUSE DETERIORATION OF THE
CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE
PRESSURIZEDAIR TO CLEAN OR DRY CARTRIDGE.
FOAM PAPER
PRE-CLEANER CARTRIDGE
CLEANAIR SCREEN (See Fig. 14)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire
brush or compressed air to remove dirt and stubborn
dried gumfib&s.
ENGINECOOLING FINS (See Fig. 14)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damagefrom overheating.
Removescrews from blower housing and lift housing
and dipsticktube assemblyoff engine.
Cover oil fill opening to prevent entry of dirt.
Usecompressedair or stiff bristle brush to thorough-
ly cleanenginecoolingfins.
To reassemble, reverseabove procedure.
FIG. 14
FIG. 13

CUSTOMER RESPONSIBILITIES
MUFFLER
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazardandlor dam-
age.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every
100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown
in "PRODUCT SPECIFICATIONS"on page
3 of this man-
ual.
IN-LINE FUEL FILTER (See Fig. 15)
The fuel filter should be replaced once each season. If
fuelfilter becomesclogged, obstructingfuel flow to carbu-
retor, replacementis required.
With enginecool, removefilter and plugfuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointingtowards carburetor.
Besure there are no fuel line leaks and clamps are
properly positioned.
Immediatelywipe upany spilled gasoline.
FIG. 15
~
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gaso-
line, oil, etc.
Protect paintedsurfaces with automotivetype wax.
We do not recommend using a garden hose to clean your
tractor unlessthe electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in
engine can result ina shortened engine life.

SERVICEAND ADJUSTMENTS
Depressclutchbrake pedalfully andset parking brake.
Placegearshift lever inneutral
(N) position.
Placeattachment clutch
in "DISENGAGED"position.
Turn ignition key
"OFF" and removekey.
Make surethe bladesandall movingparts havecompletely stopped.
ctspark plugwire from spark plugandplacewire where
it cannot come in contact
TO REMOVE MOWER (See Fig. 16)
Mowerwill beeasier to remove from the right side of trac-
tor. Place attachment clutch in "DISENGAGED position.
Move attachment lift lever forward to lower mower to
its lowest position.
Roll beltoff engine pulley.
Disconnect clutch rod from clutch lever
by removing
retainer spring.
Disconnectanti-sway bar from chassis bracket by re-
moving retainer spring.
Disconnectsuspension arms from rear deck brackets
by removing retainer springs.
Disconnectfront linksfrom deck by removing retainer
springs.
Raise lift leverto raise suspensionarms. Slide mower
out from undertractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK
IS TO BE MOUNTED ON THE TRACTOR,
REMOVETHEFRONT LINKS.
TO INSTALL MOWER (See Fig. 16)
-
Raise attachment lift lever to its highest position.
Slide mower under tractor with discharge guard to
right side of tractor.
-
Lower liftlever to its lowest position.
Install mower in reverseorder of removal instructions.
RETAINERSPRING
ANTI-SWAY
B
FIG. 16

SERVICEAND ADJUSTMENTS
TO LEVEL MOWER HOUSING
FRONT-TO-BACKADJUSTMENT,(See Figs. 19and 20)
-- -
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
Adjust the mower while tractor is parked on level ground
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT 1s NEc-
or driveway. Make sure tires are properly inflated (See
ESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
"'PRODUCT SPECIFICATIONS"on page 3 of this manu-
EQUALLY SO MOWER WILL STAY LEVELSIDE-TO-SIDE.
al). Iftires are over or underinflated, YOU will not proper-
To obtain the best cutting results, the mower housing
lyadjust your mower. shouldbe adjusted so that the front is approximately 118"
SIDE-TO-SIDEADJUSTMENT (See Figs. 17and 18) to 112" lowerthan the rear when the mower is in its high-
I
Raise mower to its highest position.
At the midpoint of both sides of mower, measure
height from bottom edge of mower to ground.
Distance
"A" on both sides of mower should be the
same or within 114" of each other.
*
If adjustment is necessary, make adjustment on one
sideof mower only.
To raiseone side of mower, tighten lift link adjustment
nuton that side.
To lower one side of mower, loosen lift link adjust-
ment nut on that side.
NOTE: Three full turns of adjustment nut will change
mower height about 118".
Recheck measurements after adjusting.
OF MOWER TO
-.a a-
SUSPENSION
FIG. 18
est position.
Check adjustment on rightside of tractor. Measure dis-
tance
"D" directly in front and behind the mandrelat bot-
tom edge of mower housingas shown.
Before making any necessary adjustments, check
that both front links are equal in length. Both links
should be approximately 10-318".
If links are not equal in length, adjustone linkto same
lengthas other link.
To lowerfront of mower loosen nut "Enon bothfront
linksan equal number of turns.
*
When distance"D" is 118" to 112" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
*
To raisefront of mower, loosen nut "F" from trunnion
on bothfront links. Tighten nut "Enon both front links
an equal number of turns.
When distance "D" is 118" to 112" lower at front than
rear, tighten nut "F" against trunnion on both front
links.
Recheckside-to-sideadjustment.
FIG. 19
I FRONTLINKS TRUNNION I
FIG. 20