Wexiodisk WD-90GR FLEX User manual

POTWASHER WITH GRANULATE
WD-90GR FLEX & WD-90GR HC
(Translation of original documentation)
Read the manual before using the machine!
Installation and user manual
S/N: (En) Applicable from: 11/2018 Rev.: 3.0

WD-90GR FLEX / HC Rev. 3.0 (201811)
1. General instructions ........................................................................ 1
1.1 Symbols used .................................................................................................. 2
1.2 Machine rating ................................................................................................. 3
1.3 Checking that the machine and manual correspond ........................................ 3
1.4 EU Declaration of Conformity .......................................................................... 4
2. Safety instructions ........................................................................... 5
2.1 General information ......................................................................................... 5
2.2 Transport .......................................................................................................... 6
2.3 Installation ........................................................................................................ 6
2.4 Detergent and drying agent ............................................................................. 6
2.5 Operation ......................................................................................................... 7
2.5.1 High temperatures .................................................................................... 7
2.5.2 Risk of crushing ........................................................................................ 7
2.5.3 Risk of slipping .......................................................................................... 7
2.5.4 Sounds ...................................................................................................... 7
2.6 Cleaning the machine ...................................................................................... 7
3. Installation instructions ................................................................... 8
3.1 General information ......................................................................................... 8
3.2 Requirements for the installation site ............................................................... 8
3.2.1 Lighting ..................................................................................................... 8
3.2.2 Ventilation ................................................................................................. 8
3.2.3 Power supply ............................................................................................ 8
3.2.4 Water ........................................................................................................ 9
3.2.5 Drain/waste pipe ....................................................................................... 9
3.2.6 Space for servicing ................................................................................... 9
3.3 Transport and storage .................................................................................... 10
3.3.1 Unpacking ............................................................................................... 10
3.3.2 Recycling ................................................................................................ 10
3.4 Installation ...................................................................................................... 11
3.4.1 Preparing for the installation ................................................................... 11
3.4.2 Positioning the machine .......................................................................... 11

3.5 Connections ................................................................................................... 12
3.5.1 Electrical connection ............................................................................... 13
3.5.2 Water connection, regardless of any options .......................................... 13
3.5.3 Ventilation ............................................................................................... 13
3.5.4 Steam (optional) ..................................................................................... 13
3.5.5 Condensation water (option) ................................................................... 14
3.5.6 Drain/waste pipe ..................................................................................... 14
3.5.7 Detergent and drying agent .................................................................... 14
3.5.8 Setting / adjustment of flows ................................................................... 16
3.6 Installation and connection of auxiliary equipment and options ..................... 16
3.7 Trial operation ................................................................................................ 17
3.7.1 Start-up schedule .................................................................................... 17
3.8 Documentation ............................................................................................... 18
4. Operating instructions ................................................................... 19
4.1 Before washing .............................................................................................. 19
4.1.1 Machine design ....................................................................................... 19
4.1.2 Preparations before filling ...................................................................... 21
4.1.3 Filling and heating the machine ............................................................. 21
4.1.4 Positioning the items in the cassette ...................................................... 22
4.1.5 Using accessories ................................................................................... 22
4.1.6 Restaurant kit (WD-90GR Flex) .............................................................. 23
4.1.7 Gastronorm kit (WD-90GR HC) .............................................................. 27
4.1.8 Other extra equipment for the WD-90GR Flex / WD-90GR HC .............. 33
4.2 Washing ......................................................................................................... 37
4.2.1 Selecting a programme ........................................................................... 37
4.2.2 Washing ................................................................................................. 39
4.2.3 Changing the water ................................................................................. 41
4.3 After use – Cleaning ...................................................................................... 43
4.3.1 Incorrect cleaning methods ..................................................................... 43
4.3.2 Daily cleaning ......................................................................................... 44
4.3.3 Weekly cleaning or as required .............................................................. 47
4.3.4 Periodic servicing .................................................................................... 50
4.3.5 Operating problems ................................................................................ 50
5. Technical specifications ................................................................ 54
WD-90GR FLEX / HC Rev. 3.0 (201811)

WD-90GR FLEX / HC Rev. 3.0 (201811)
General instructions
1
1. General instructions
Read the instructions in this manual carefully as they contain important
information regarding the correct, effective and safe installation, use and
servicing of the machine. Service personnel should have access to all
documentation for the machine.
Keep this manual in a safe place so that it can and should be used by other
operators of the machine.
• The machine is intended to be used for washing dishware that is found in
the general catering and restaurant trade. Other uses are NOT
recommended!
• The machine can be equipped with a number of different options. Certain
options may be standard in a number of countries. Check what your
machine is equipped with.
• The machine’s display indicates what the machine is doing. The machine’s
various temperatures and any alarms are also shown.
• The capacity requirements of the machine can be found in the TECHNICAL
DATA chapter.
• The electronics in the machine are RoHS compatible.
Before the machine is started up and used, the following points should be
observed:
• The SAFETY INSTRUCTIONS chapter must be studied carefully before
commissioning the machine.
• Installation of the machine must be performed in accordance with the
requirements and instructions indicated in the INSTALLATION
INSTRUCTIONS and TECHNICAL SPECIFICATIONS chapters.
• Any personnel who may at some point use the machine must be trained in
its operation, use and care.
• The machine should not be used by anyone suffering from a physical or
mental illness.
• A close eye should be kept on any children in the vicinity of the machine to
ensure they do not tamper with it.
• All cover plates must be installed during use.
The machine and equipment requires an annual service. Contact one of our
authorised and trained service companies for such a service.

WD-90GR FLEX / HC Rev. 3.0 (201811)
General instructions
2
1.1 Symbols used
This symbol warns of situations where a safety risk may arise. The instructions
given should be followed in order to prevent injury and dangerous situations.
This symbol on a machine part warns of electrical equipment. The machine must
be entirely non-live during servicing, turn off the power at the power switch and if
required, the switch should be locked to prevent unintentional operation. The
component may only be removed by a qualified electrician.
This symbol warns that the machine’s electronics are sensitive to electrostatic
discharge (ESD), which is why a static electricity wristband must be used when
handling the electronics at all times.
This symbol explains the right way to perform a task in order to prevent poor
results and/or damage to the machine.
This symbol identifies recommendations and hints to help you get the best results
when washing, to increase the machine’s lifespan and reduce the risk of
emergency shutdown.
This symbol explains the importance of careful and regular cleaning of the
machine to meet hygiene requirements.
This symbol warns of the importance to read the manual before using the
machine.
This symbol warns that local regulations must be followed for recycling of
packaging etc. as well as the destruction of the machine.
This symbol shows where any earth cable for potential equalisation can be
connected. The earth bolt is placed on the machine’s stand.

WD-90GR FLEX / HC Rev. 3.0 (201811)
General instructions
3
1.2 Machine rating
The machine has two rating plates, one of which is placed at the bottom of one
side of the machine and the other in the electrical cabinet. The technical
information on the plates is also included on the machine's wiring diagram. The
various rating fields show:
1. Machine type
2. Machine serial number
3. Year of manufacture
4. Enclosure protection class
5. Voltage
6. Number of phases with or without neutral
7. Frequency
8. Main fuse
9. Motor output
10. Electrical heating output
11. Max. output
1.3 Checking that the machine and manual correspond
Check that the type description on the rating plate corresponds with the type
description on manual cover page. If manuals are missing, it is possible to order
new ones from the manufacturer or the local distributor. When ordering new
manuals, it is important to quote the machine number found on the rating plate.
S/N:
VHz A
kW kW kW
Type
Mårdvägen 4, S-352 45 VÄXJÖ SWEDEN
M
IP
1
2
5
9
6
4
8
11
3
7
10
!
marks_15

WD-90GR FLEX / HC Rev. 3.0 (201811)
General instructions
4
1.4 EU Declaration of Conformity
A so-called EU Declaration of Conformity is provided on delivery of the machine.
1. Contact details of the manufacturer (Wexiödisk AB, Mårdvägen 4, SE-
35245 Växjö, SWEDEN, Tel.: [phone], Fax: [phone], E-
mail: [e-mail]).
2. Representatives of Wexiödisk AB.
3. Person responsible for the product’s documentation.
4. Year of manufacture of the product.
5. The EU Directives with applicable provisions to which all the machines,
special machines and accessories comply.
6. Harmonised standards for the Directives specified, and which the
machines, special machines and accessories meet, wherever relevant.
7. Model designation and serial number of the machines, special machines
and accessories the document applies to.
8. Place and date with signature and name (in block letters) of the person
responsible for ensuring compliance with legislation and regulations.
CE_16_2
1
2
3
5
6
7
7
7
8
6
6
6
4

WD-90GR FLEX / HC Rev. 3.0 (201811)
Safety instructions
5
2. Safety instructions
Read the chapter GENERAL INSTRUCTIONS carefully before starting work.
2.1 General information
The machine is CE marked, which means that it complies with the requirements
of the EU Machinery Directive with regard to product safety. Product safety
means that the design of the machine will prevent personal injury or damage to
property. The CE mark is only valid for an unmodified machine. Any damage to
the machine arising from failure to follow the instructions will invalidate the
supplier’s warranty and product liability.
Installation, repairs and servicing must be performed by an authorised engineer
in accordance with local and national rules in effect for such work with water and
drainage systems, electricity, ventilation and steam. We recommend that the
work is performed by the manufacturer or one of the manufacturer’s authorised
service companies.
To further improve safety during installation, operation and servicing, the operator
and the personnel responsible for installing and servicing the machine should
read the safety instructions carefully.
The machine’s electronics are sensitive to electrostatic discharge (ESD), which is
why a static electricity wristband must be used when handling the electronics at
all times.
Before the machine enters service, ensure that the personnel are given the
necessary training in handling and looking after the machine.
In order to avoid dangerous situations, the following must be followed:
• Switch off the machine immediately in the event of failure or malfunction.
• Make sure the machine is non-live before removing the cover plate. Turn
off the power using the power switch. If required, the switch must be locked
to prevent unintentional operation.
• Shut off the tap for incoming water and drain the machine’s tank(s) before
starting work. Let the machine cool down as pipes for water, washing
pumps, booster heaters and valves become very hot when the machine is
in operation.
• The machine and equipment requires an annual service. The machine
should be serviced by a person authorised or trained to do so by us. Use
original spare parts.
• Warranty repairs must be performed by an authorised company. Contact
an authorised service company to draw up a programme of preventive care
and maintenance. For authorised service companies, please see
www.wexiodisk.com or contact Wexiödisk AB.
• The regular checks described in the manual must be carried out in
accordance with the instructions.

WD-90GR FLEX / HC Rev. 3.0 (201811)
Safety instructions
6
2.2 Transport
Handle the machine with care during unloading and transport; there is a risk of it
tipping over. Never lift or move the machine without using the wooden packaging
to support the stand.
2.3 Installation
• The machine is designed for quick electrical installation.
• The machine must be connected to a lockable main switch.
• Make sure that the mains voltage is the same as that indicated on the
machine’s rating plate.
For increased safety, it is recommended to equip the installation with a ground
fault circuit interrupter.
2.4 Detergent and drying agent
Be aware of the risks involved in handling detergents and drying agents.
Protective gloves and safety glasses should be used when handling, and an
eyebath should be within easy access. Read the warning text on the detergent
and drying agent containers as well as the detergent supplier’s instructions.