White Lightning M Series User manual

M-Series Operator’s Manual
Mini-GPUs for Certified Aircraft:
Model M1435 / M1435P 14-Volt, 35-Amp Maximum Continuous
Model M2827 28-Volt, 27-Amp Maximum Continuous

IMPORTANT DISCLAIMERS & LIABILITY LIMITATIONS
As a condition for use, Audio Authority Corp. authorizes this device for use ONLY by aviation
professionals, such as licensed pilots and maintenance technicians, knowledgeable about the
aircraft’s electrical system and batteries. The concepts, recommendations, and instructions in this
manual are necessarily general and make assumptions that may not apply to your aircraft. Therefore,
incorrect use of this device has the potential to damage the GPU and/or aircraft components.
The design of these model Mini-GPUs presumes your aircraft has a factory-installed external power
receptacle for either the 3-pin oval AN2551 plug or the single-pin round (aka Piper) plug. If your
aircraft is experimental and does not have an external power receptacle, we recommend our Model
M1435-EXP which includes a wiring kit for installing an external power receptacle.
It is the operator’s sole responsibility to read completely and fully understand this manual, plus all
available documentation on their aircraft’s electrical system design, to properly determine the
appropriate use of this, or any, external power source. If you cannot do this, do not use this
product. Instead, consult a qualified technician familiar with your specific aircraft type and
configuration before connecting the GPU to your aircraft, or return it to the seller before using.
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General Description and Application
This manual is applicable to both the M1435 and M2827 models. Model specific references in this
manual will be separated by a slash.
The M1435/M2827 Mini-GPUs are specialized switching-mode power supplies designed to provide
pilots and aviation maintenance professionals with a portable, affordable source of stable, high-current,
noise-free DC power that replicates the in-flight electrical environment. Depending upon the model, its
rated output is either 14-volts DC up to 35-amps maximum continuous current (approximately 500
watts), or 28-volts up to 27-amps (approximately 750 watts). The GPU’s intended purpose is to energize
aircraft’s main electrical bus without using the battery or engine. It will safely provide continuous power
for the most delicate electronics and airframe systems up to its full rated output.
Typical Uses
●power avionics for flight planning, familiarization, and training
●update flight deck database and software
●troubleshooting and maintenance
FRONT PANEL VIEW REAR PANEL VIEW
Special Features
●Color-coded, keyed SB-50 type output connections to prevent accidental voltage mismatch
(Yellow designates 12/14 volt compatibility, Red designates 24/28 volt compatibility)
●Dual digital output meters for voltage and current load
●Front panel status indicator LED
●Programmable auto-shutdown timer
●Dual USB power ports for mobile device charging
●QuietFiltered™ output for interference-free COM radio operation
●Auto protection/recovery from short circuit, reverse polarity, over voltage/load/temperature
Operating Conditions and Limitations
The M1435/2827 is internally fan-cooled and relies on unobstructed ventilation access for proper
operation. The GPU should operate on a clean, hard surface so that debris cannot be ingested. Its
design assumes a dry operating environment. If used outdoors, it is the operator’s responsibility to
ensure that the unit is not exposed to moisture.
The M1435/2827 is designed to provide airframe power only. It is not a battery charger. It does not
monitor the state-of-charge of the aircraft battery. It is not suitable for engine starting.
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Safety Precautions
●Do not use this or any electrical device near uncontained fuel or fuel vapors.
●Use in a well-ventilated area.
●Do not use in a wet environment.
●Do not use in the presence of open fuel containers or if you detect fuel vapors.
●Disconnect GPU from aircraft when not in use.
●Do not leave unattended while in use.
Connecting GPU to Aircraft
●Connect the GPU AC input cord to a grounded power receptacle, 90-240VAC, 50-60Hz.
●Connect the output cable to the GPU front panel receptacle.
●Turn GPU power switch ON; observe as proper voltage stabilizes on the output display.
●Connect GPU output cable to aircraft’s external power receptacle; observe that the airframe is
energized and shows a stable load of less than the GPUs rated output. If voltage or current load
are not as expected, or GPU status indicator is flashing or red, disconnect the GPU from the
airframe and investigate the problem.
SAFETY TIP: Using the GPU during preflight allows a thorough inspection of all systems and lights,
without depleting the battery. In fact, if the battery is in-circuit, the GPU can provide a brief
“top-off” charge for the aircraft battery!
Status Indicator
The GPU incorporates a status indicator between the volt/amp meter and the output connector.
Indications are interpreted as follows:
OFF
Power Switch OFF, or no AC input power
GREEN
ON or powered, normal operation
FLASHING GREEN
Auto-shutdown engaged
FLASHING RED
Fault condition – see troubleshooting table for more details
Automatic Shutdown Timer
The M1435/M2827 features a programmable timer to automatically shut down the GPU after a period of
time in use, as selected by the user. This is to prevent the GPU from inadvertently being left on for an
extended period and potentially overcharging the aircraft’s battery, if in-circuit with the GPU.
A 10-position rotary switch on the back panel determines the duration of continuous operation. Each
number represents ½ hour. This switch is factory set at 5 (2.5 hours); adjust with a small screwdriver. To
disable the auto-shutdown feature, set the switch to the 0 position.
To reset the timer and restart the GPU after auto-shutdown, cycle the power switch OFF then back ON.
USB Mobile Device Charging
Two convenience USB charging ports are provided on the rear panel of the GPU. These provide a 5VDC
output, up to 2A total combined, suitable for charging many portable devices like phones and speakers.
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Troubleshooting
PROBLEM / CONDITION
CAUSE
SOLUTION
GPU does not turn ON
Volt/Amp meter OFF*
Status indicator OFF
No AC input to GPU.
Verify power cord connections.
Check AC input fuse. If blown, replace
(only once). 1 extra fuse is contained in
the fuse drawer. If fuse blows a second
time, do not replace until GPU is
repaired. See Limited Warranty
statement for technical service contact
information.
GPU displays voltage but no output
to aircraft (zero amps)
Status indicator GREEN
Faulty connection between
GPU and aircraft electrical
system.
Check connections from GPU to the
aircraft’s external power receptacle.
Volt/amp meter OFF*
Status indicator FLASHING GREEN
Auto-shutdown timer
expired.
Cycle power switch OFF, then back ON,
to restart shutdown timer.
Adjust timer settings if desired, or zero to
disable shutdown timer.
Status indicator FLASHING RED
Voltage drops to < 13/26 volts
Current overload.
Reduce load to less than 35/27 amps.
Status indicator FLASHING RED
Volt/Amp meter OFF
Internal protection engaged.
Over temperature, or
Sustained overload.
Reduce load to less than 35/27 amps.
Turn off aircraft equipment to reduce
current draw.
Cycle Power Switch OFF then ON again
to reset.
Status indicator FLASHING RED
GPU displays voltage but no output
to aircraft (zero amps)
Internal protection engaged.
If cable connections are good, then turn
power switch OFF.
Disconnect DC output cord from aircraft
external power receptacle. Wait for GPU
meter to go OFF.
Power switch ON. Meter ON.
Reconnect to aircraft.
* If there is battery voltage back feeding to the GPU from the aircraft, the voltmeter will display that condition, which may trigger the
GPU into protection mode and not turn back on if power is interrupted. Follow instructions above for disconnecting from the
aircraft and resetting the GPU to restore proper operation.
SPECIFICATIONS
M1435 / M1435P
M2827
Input Voltage
90-240 volts AC, 50-60 Hz
90-240 volts AC, 50-60 Hz
Input Current
5.3A @ 115 volts AC
8.2A @ 115 volts AC
Input Fuse
8A Littelfuse 617 Series P/N
0617008.MXP
10A Littelfuse 617 Series
P/N 0617010.MXP
Output
14.25 +/- 0.25 VDC, 35 amps max
28.50 +/- 0.25 VDC, 27 amps max
Output Cable
8 AWG, SB-50 to 3-pin oval AN2551
(single-pin Piper plug for M1435P)
8 AWG, SB-50 to 3-pin oval AN2551
Chassis Dimensions
4.13” H x 5.32” W x 13.4” L
4.13” H x 5.32” W x 13.4” L
Carry Weight w/cables
10.9 lbs
11.2 lbs
Carton Dimensions
6” H x 10” x 16” L
6” H x 10” x 16” L
Shipping Weight
12 lbs
12 lbs
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One Year Limited Warranty
Model M1435/2827 Mini-GPUs are warranted to the original purchaser to be free of defects in materials
and workmanship for a period of one year from date of shipment. If you suspect a failure, please contact
our service department for instructions or see our Service Policies online at
www.audioauthority.com/page/Service_policy.
Service Department
Audio Authority Corporation
2048 Mercer Road, Lexington, KY 40511
Phone: [phone] (or 859-233-4599)
Email: [e-mail]
Units received that are in-warranty will be repaired without charge. Units returned for service require a
return authorization number and must be shipped freight prepaid. Units repaired under warranty will be
returned freight prepaid via UPS ground or equivalent. A repair estimate will be provided for
out-of-warranty repairs. This warranty is void for products that, in our opinion, have been subject to
overload, moisture, accident, damage, alteration, misuse, abuse, or acts of nature.
THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY IS LIMITED TO REPAIR OR
REPLACEMENT AS SPECIFIED ABOVE. THERE ARE NO OTHER WARRANTIES EXPRESSED OR
IMPLIED. SPECIFICALLY, BUT WITHOUT LIMITATION, THERE ARE NO IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT WILL AUDIO
AUTHORITY BE RESPONSIBLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING
FROM ANY DEFECT, OR FAILURE TO OPERATE PROPERLY, OR ARISING OUT OF ANY BREACH
OF THE WARRANTY MADE HEREIN.
No person is authorized to give any other warranty or to assume any additional obligation or liability on
behalf of Audio Authority Corporation, without its express written approval.
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Audio Authority Corp.
2048 Mercer Road
Lexington, KY 40511
800-322-8346 or 859-233-4599
[e-mail]
AudioAuthority.com/aviation
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