Whitlenge CALYPSO 9 Mk 2 Installation instructions

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WDE INS 74WDE INS 74
WDE INS 74WDE INS 74
WDE INS 74 ISSUE 1ISSUE 1
ISSUE 1ISSUE 1
ISSUE 1
APPROVED BYAPPROVED BY
APPROVED BYAPPROVED BY
APPROVED BY JPayneJPayne
JPayneJPayne
JPayne
DATED:DATED:
DATED:DATED:
DATED: 28/03/200028/03/2000
28/03/200028/03/2000
28/03/2000
CALCAL
CALCAL
CALYPSO9Mk2YPSO9Mk2
YPSO9Mk2YPSO9Mk2
YPSO9Mk2
INSTINST
INSTINST
INSTALLAALLA
ALLAALLA
ALLATION &TION &
TION &TION &
TION &
OPERAOPERA
OPERAOPERA
OPERATION INSTRUCTIONSTION INSTRUCTIONS
TION INSTRUCTIONSTION INSTRUCTIONS
TION INSTRUCTIONS

CELLAR & UNDER COUNTER BEER COOLERSCELLAR & UNDER COUNTER BEER COOLERS
CELLAR & UNDER COUNTER BEER COOLERSCELLAR & UNDER COUNTER BEER COOLERS
CELLAR & UNDER COUNTER BEER COOLERS
INSTALLATION INSTRUCTIONS.INSTALLATION INSTRUCTIONS.
INSTALLATION INSTRUCTIONS.INSTALLATION INSTRUCTIONS.
INSTALLATION INSTRUCTIONS.
NOTE:NOTE:
NOTE:NOTE:
NOTE: The unit should be installed and serviced by a suitably trained person.
1. Unpack the unit from its transportation packaging and visually inspect for signs of
damage.
2. Sitetheunitinaconvenientlocationinthe RoomwhereitistobeSitedandmakesure
that a Mains Electricity Supply is within 2 metres. This unit should be sited to allow
freecirculationofair. Theunitshouldbefittedwithacorrectlyfusedandwiredplug
withafusespecifiedaccordingtomodelorastandardEuroplugtoIEC83:1975.
NOTE:NOTE:
NOTE:NOTE:
NOTE: Sealed plugs may be fitted on new units.
3. Fillthewaterbathwithcleanwateruntiltheoverflowlevelisreached.
4. Ensure that the recirc pump is switched off/disconnected.
5. Turn on the unit and allow to start building the ice bank.
6. Run the python to the bar area and complete dispense head plumbing installation.
7. Ensure that the recirc pump is still off/disconnected.
8. Connectallproductlinesusingsuitablefittingsandconnectwaterrecircflowandreturn
lines. Makesurealllinesarewellinsulatedandavoidrunningcoollinesnearhotwater
pipes and heat sources.
9. Observe joints for any leaks.
10. Turn on/reconnect the recirc pump.
11. The system is now ready.
FUSE SPECIFICATION LIST:FUSE SPECIFICATION LIST:
FUSE SPECIFICATION LIST:FUSE SPECIFICATION LIST:
FUSE SPECIFICATION LIST:
CALYPSO 5 10A
CALYPSO 9 10A
CALYPSO 12 10 A

CELLAR & UNDER COUNTER BEER COOLERSCELLAR & UNDER COUNTER BEER COOLERS
CELLAR & UNDER COUNTER BEER COOLERSCELLAR & UNDER COUNTER BEER COOLERS
CELLAR & UNDER COUNTER BEER COOLERS
WAYS THE EQUIPMENT SHOULD NOT BE USEDWAYS THE EQUIPMENT SHOULD NOT BE USED
WAYS THE EQUIPMENT SHOULD NOT BE USEDWAYS THE EQUIPMENT SHOULD NOT BE USED
WAYS THE EQUIPMENT SHOULD NOT BE USED
ThisunitisintendedforuseasaCoolingandRecirculationunittoCoolBeers,LagersandCiders
tothecorrectservingtemperature.Theyare Designedtobeinstallinthesystembetween the
bulkstoragefacility(inthecellarorundertheCounteroftheBar,dependingonunittype)and
theDispensingheadwiththeProduct(s)passingthroughtheCoolingCoil(s)oftheUnit. There
are NOother recommended usesfor this Equipment.
CORRECT SAFE HANDLINGCORRECT SAFE HANDLING
CORRECT SAFE HANDLINGCORRECT SAFE HANDLING
CORRECT SAFE HANDLING
The weight of this unit is such that care should be taken by a single operator when lifting
the unit to between knuckle and elbow height. Operators should be trained and use correct
lifting techniques at all times. Should the unit need to be transported over a distance then
manual aids should be used. If the distance is long and there are specific difficulties and
risks which prevent the use of manual aids then two people should be considered for this
operation.
UNIT WEIGHT:UNIT WEIGHT:
UNIT WEIGHT:UNIT WEIGHT:
UNIT WEIGHT:
CALYPSO 5 24 Kgs
CALYPSO 9 29 Kgs
CALYPSO 12 34 Kgs
WARNING:WARNING:
WARNING:WARNING:
WARNING: THIS EQUIPMENT MUST BE EARTHEDTHIS EQUIPMENT MUST BE EARTHED
THIS EQUIPMENT MUST BE EARTHEDTHIS EQUIPMENT MUST BE EARTHED
THIS EQUIPMENT MUST BE EARTHED
IMPORTANT:IMPORTANT:
IMPORTANT:IMPORTANT:
IMPORTANT:
The wires in this Mains Lead are coloured in accordance with the following code:
GreenandYellow Earth
Blue Neutral
Brown Live
As the colours of the wires in the mains lead of this appliance may not correspond with the
colouredmarkings identifyingtheterminals inthe plug proceedas follows:
a ThewirewhichiscolouredGreenandYellowMUSTbeconnectedtotheterminalinthe
plug that is marked with the letter ‘E’ or by the earth symbol
or coloured green or green and yellow.
b Thewire which is coloured Blue MUST be connected to the terminalin theplug that
ismarkedwiththeletter‘N’orcolouredBlack.
c ThewirewhichiscolouredBrownMUSTbeconnectedtotheterminalintheplugthat
ismarkedwiththeletter‘L’orcolouredRed.

DISMANTLING / DECOMMISSIONING PROCEDUREDISMANTLING / DECOMMISSIONING PROCEDURE
DISMANTLING / DECOMMISSIONING PROCEDUREDISMANTLING / DECOMMISSIONING PROCEDURE
DISMANTLING / DECOMMISSIONING PROCEDURE
a IsolatetheUnitfromtheElectricitySupply
b IsolateProductSupplyfromUnit
c Vent Pressure from Lines by opening Product Tap as required.
d Disconnect Product and Coolant Lines
e Syphon or Pump out Water from Water Bath.
f Allow Ice-Bank to Melt (hot water may be used to accelerate the process.
g SyphonorPumpoutremainingwaterfromWaterBath.
WARNING:WARNING:
WARNING:WARNING:
WARNING:FAILURETOREMOVEALLICE/WATERCOULDRESULTINSUBSTANTIAL
AMOUNTSOFWATERBEINGRELEASEDFROMTHEUNITWHICHMAYBE
DETRIMENTALTOTHEUNITAND/ORITSSURROUNDINGS.
ADJUSTMENT / MAINTENANCE REQUIREMENTSADJUSTMENT / MAINTENANCE REQUIREMENTS
ADJUSTMENT / MAINTENANCE REQUIREMENTSADJUSTMENT / MAINTENANCE REQUIREMENTS
ADJUSTMENT / MAINTENANCE REQUIREMENTS
Itisnotrecommendedthattheendusermakesadjustmentsorcarriesoutanymaintenanceother
than:
a Check the mains lead and plug visually for condition.
b ChecktheUnitanditsPipeworkforevidenceofleaksvisuallyincludingtheHeatDump.
c Check that the Condenser Grill and Vents are not choked or obscured.
d IfthereisanyaccidentalSpillageofLiquidontotheUnitIsolatethePowerSupplybefore
Cleaning-Up/RemovingSpillage.
NOTE:NOTE:
NOTE:NOTE:
NOTE: THEREARENOUSERSERVICABLEPARTS
Methods of CleaningMethods of Cleaning
Methods of CleaningMethods of Cleaning
Methods of Cleaning
WEEKLY: By End User:WEEKLY: By End User:
WEEKLY: By End User:WEEKLY: By End User:
WEEKLY: By End User:
a IsolatetheunitfromtheElectricitySupply.
b DONOTUSEAWATERORSTEAMHOSETOCLEANTHEUNITWHILSTSTILL
INSTALLED.
c Clean / Sanitise the unit cooling coils and product lines using Proprietary Cleanser /
Sanitiser of the Alkaline Hypochlorite type in accordance with the Manufacturers
recommendations.
NOTE:NOTE:
NOTE:NOTE:
NOTE: PersonsperformingCleansing/SanitisingOperationsMUSTbeCompetentand
FullyTrained in safe methodsof use ofCleansing / SanitisingAgents and their
Applications.
NOTE:NOTE:
NOTE:NOTE:
NOTE: PERSONALPROTECTIVEEQUIPMENTSHOULDALWAYSBEUSED.
ANNUALLY; By a competent Service / Maintenance Engineer:ANNUALLY; By a competent Service / Maintenance Engineer:
ANNUALLY; By a competent Service / Maintenance Engineer:ANNUALLY; By a competent Service / Maintenance Engineer:
ANNUALLY; By a competent Service / Maintenance Engineer:
a IsolatetheunitfromtheElectricitySupply.
b Remove any extraneous debris from the unit or its casing preferably using a vacuum
cleaner or a brush.
c Test unit for electrical safety.

NOTE:NOTE:
NOTE:NOTE:
NOTE: ITISIMPORTANTTHATALLTHEVENTSANDGRILLSAREKEPTCLEAR
(inc.Condensergrillswhereapplicable).
POWER ISOLATION METHODPOWER ISOLATION METHOD
POWER ISOLATION METHODPOWER ISOLATION METHOD
POWER ISOLATION METHOD
The unit is fitted with a single phase, 3 pin, 13 Amp plug fitted with a fuse specified
accordingtomodelorastandardEuroPlugtoIEC83:1975.
a Switch off the socket that the plug is installed into.
b Removethe plugfrom thesocket.
Prevention of Freezing / Action required if Freezing occurs.Prevention of Freezing / Action required if Freezing occurs.
Prevention of Freezing / Action required if Freezing occurs.Prevention of Freezing / Action required if Freezing occurs.
Prevention of Freezing / Action required if Freezing occurs.
ItisrecommendedthattheUnitissitedinsuchawayasnottoexposeittotemperatureslikely
tocausefreezingi.e.below0deg.C.IftheUnitistobesitedinanunheatedareathenitwould
bewisetoinsulateallpipeworkandprovidesomeformofEmergencyHeatingwhichshould
be controlled by a Frost Stat. and sited in the close proximity to the unit.
Inthe eventof freezing upoccuring thefollowing action isrecommended:-
a Isolatethe unitfrom electricitysupply.
b Isolate product supply from unit.
c Vent pressure from lines by opening product tap.
d Apply gentle warmth to the general area of the unit and its pipework.
e Reconnect product supply.
f Checkfor obviousleaks.
g Reconnect electricity supply.
h Observe unit running for a short period watching out for leaks, strange noises or any
otherformofmalfunction,ifnoproblemsareobservedthennormaloperationoftheunit
mayberesumed.
MAX. / MIN. AMBIENT TEMPERATURESMAX. / MIN. AMBIENT TEMPERATURES
MAX. / MIN. AMBIENT TEMPERATURESMAX. / MIN. AMBIENT TEMPERATURES
MAX. / MIN. AMBIENT TEMPERATURES
COOLER UNIT:COOLER UNIT:
COOLER UNIT:COOLER UNIT:
COOLER UNIT:
Minimum: 10deg.C.
Maximum: 32deg.C.
WARNING:WARNING:
WARNING:WARNING:
WARNING: THISUNITCANCONTRIBUTETOTHEAMBIENTTEMPERATURE
MAXIMUM PRODUCT PRESSURE:MAXIMUM PRODUCT PRESSURE:
MAXIMUM PRODUCT PRESSURE:MAXIMUM PRODUCT PRESSURE:
MAXIMUM PRODUCT PRESSURE:4.2BAR.(60psi.)
WARNING:WARNING:
WARNING:WARNING:
WARNING: THIS UNIT IS UNSUITABLE FOR USE BYTHIS UNIT IS UNSUITABLE FOR USE BY
THIS UNIT IS UNSUITABLE FOR USE BYTHIS UNIT IS UNSUITABLE FOR USE BY
THIS UNIT IS UNSUITABLE FOR USE BY
UNSUPERVISED CHILDREN, INFIRM OR AGED PERSONSUNSUPERVISED CHILDREN, INFIRM OR AGED PERSONS
UNSUPERVISED CHILDREN, INFIRM OR AGED PERSONSUNSUPERVISED CHILDREN, INFIRM OR AGED PERSONS
UNSUPERVISED CHILDREN, INFIRM OR AGED PERSONS

Electroniccontrol
Ways the control should not be used.
The electronic control is intended to be used to control the production of ice within the
water bath and to display the water bath temperature. There are no other recommended
uses for this electronic control.
Adjustment/Maintenancerequirements.
It is not recommended that the end user makes any adjustment to the electronic control as
this may change the function / operation of the control.
NOTE : The electronic control has no serviceable parts and requires no maintenance.
MethodsofCleaning.
To clean the front facia of the control use a dry cloth. The control is a electronic instru-
ment ,do not use any water or other liquid cleaners on the electronic control.

ELSTAT ELECTRONIC CONTROL SETTINGS
Run Timer
This control is fitted with a run timer. If the compressor is continuously running for longer than 30
hours the compressor will automatically be shut down. The compressor can only be restarted by
pressing the ‘ICE BANK’ button on the front of the control. This will restart the compressor and
reset the internal timer.
Electronic control delayed start.
The control is fitted with a delayed start therefore the compressor will not start as soon as the unit
is turned on. The control will display the bath temperature then the display will change to read
‘ICE’. The compressor will then start within 10 seconds.
Compressor rest timer.
The electronic control is also fitted with a compressor rest timer. This is designed to stop the
compressor restarting for 15 minutes after cutting out on full ice. This is to allow the internal system
pressures to equalise.
Electronic control setting procedure. (Note all controls are pre-set and should not require
modification)
1. Turn off the cooler at the mains power supply.
2. Holding in the rectangular button on the far left side of the display, switch on the mains
power supply.
3. The display will now be flashing three eight’s (888).
4. When the three eight’s (888) stop flashing release the button.
5. The display will now display “US”.
6. The display will now change to show the value for “US”.
7. To move through the parameters press the left hand rectangular button.
8. Check the control parameter values with the table below.
9. Note: If no button’s are pressed on the control after a period of 10 seconds the control
will return to operational mode.
Electronic control parameters.
Parameter Setting Parameter Setting
US 30 D1 02
LS 30 D2 29
DIF 20 DP 01
ISP 1.5 RT 15
ID 2.0 CT 30
CAL 0.0 HT 90
Control display information and codes.
NO DISPLAY Display has been turned off.
RSF Comp has shut down on run timer
PF Probe fault.
EE Microprocessor fault.
ICE Control is in ice bank mode.
HT High refrigeration system temp.
RT Refrigeration system fault.

Whitlengehavealwaysbelievedinthepolicyofgivingthecustomerthe
bestpossibleservice andonthis philosophy thecompanyhas built an
enviablereputation.
Over the years, we have gained valuable experience across the whole
spectrumof theSoftdrinks andBrewery industries andthe substantial
resourcesandexpertisewhichwecannowcallonisbothbenefitingour
customers and helping to keep us in the forefront of the Dispense
Equipmentmarket.
Technical InformationTechnical Information
Technical InformationTechnical Information
Technical Information
Contact: JohnPayne,TechnicalManager.
Quality MattersQuality Matters
Quality MattersQuality Matters
Quality Matters
Contact: Keith Parish, Quality Control Manager.
Sales or Service EnquiriesSales or Service Enquiries
Sales or Service EnquiriesSales or Service Enquiries
Sales or Service Enquiries
Contact: WhitlengeHeadquartersinHalesowen.
HEAD OFFICE:
WHITLENGE DRINK EQUIPMENT LIMITEDWHITLENGE DRINK EQUIPMENT LIMITED
WHITLENGE DRINK EQUIPMENT LIMITEDWHITLENGE DRINK EQUIPMENT LIMITED
WHITLENGE DRINK EQUIPMENT LIMITED
CHANCELWAY,HALESOWENINDUSTRIALPARK,
HALESOWEN,WESTMIDLANDS B628SE,ENGLAND.
Telephone: [phone]+44 121 501 2566
[phone]+44 121 501 2566
[phone] Fax: [phone] 550
44 121 55044 121 550
44 121 550
08730873
08730873
0873