Winton WAM Series User manual

OWNERS MANUAL
PLEASE READ THIS MANUAL BEFORE OPERATING THE CUTTER
WINTON HEDGE CUTTER
WAM SERIES

Congratulaons on purchasing your new Winton cuer!
Before you get started, we have provided a helpful space to jot down a few important
details about your new Winton machine.
Model Number: WAM
Serial Number:
Date of purchase:
Factory Reference: AM60/AM80/AM100
This manual should be considered a permanent part of this machine and should remain with it even if
the machine is subsequently sold.
Winton connually seeks advancements in its product design and quality. Therefore, while this manual
contains the most current product informaon available at the me of prinng, there may be minor
discrepancies between your machine and this manual.
If you have any quesons concerning this manual, please consult your local dealer.
First Published: February 2020

V1 1Winton WAM
General Safety Informaon
Ensure all potenal operators read this manual thoroughly before using the machine.
Safety: Ensure tractor and machine is stopped & keys out of ignion before set-up/maintenance.
Safety: Failure to follow good safety standards could result in severe injury or even death.
Misuse: This machine is designed for use with compact tractors, and should be used only for the
indicated purpose. Winton does not take responsibility if the machine is used for any other
purpose. Children must not operate the machine under any circumstance.
Modicaon: Do not modify equipment in any way. This may impair the operaon and overall
safety of the machine.
Tractor requirements: Use only with compact tractors within power range specied.
Misuse transport: Do not use machinery to transport personnel or livestock.
Condion: For the safety of personnel and opmum performance of the machine, you should
check the condion of the machine and the tractor before starng. Before use check all nuts and
bolts are ght.
Spaal awareness: Always check the operang area is safe before starng machinery.
Operator clothing: The operator should not wear loose clothing while operang machinery.
Safety wear: Always use appropriate ear protecon when running a tractor and machinery.
Ensure you are wearing protecve gloves when servicing and using machinery.
Bystander safety: Ensure bystanders keep away from the machine when it is in use. Do not
touch moving parts when the machine is at work.
Public places: When travelling on the road/public places, always keep the PTO turned o.
Maintenance: Always keep the machine maintained and in a good state. Where necessary,
repair or replace any defecve parts. Do not modify the machine.
Sharp objects: Pay aenon to the sharp/pointed parts while servicing the machine.
Safety guards: All protecve parts should be in good condion before operang machinery.
Safety signs/sckers: Keep all safety signs clean and legible. Replace any which are missing or
illegible. If a component with safety sign/(s) is replaced, make sure new safety sign/(s) are
aached in the same locaons.
Operang speeds: Machinery and PTO should be operated at the recommended speed at all
mes.
Safety awareness: Good safety requires that you familiarise yourself with various safety signs,
the type of warning and the area, or parcular funcon related to that area.
Alertness: Never consume alcohol or drugs these can hinder alertness/coordinaon. Consult
your doctor about using this machine while taking prescripon medicaons.

V1 2Winton WAM
General Safety Informaon (connued)
Machinery Pre-Use Checks
On receipt of your new Winton machine and again within the rst 4 hours of use, or the ‘shake
in’ period as we like to call it, we always recommend checking over the machine.
• Check all bolts, nuts and screws are ght on the unit.
• Tighten/check any bolts and nuts securing blades.
• If your machine has belts check the tension and adjust if required.
• Apply grease to grease points if necessary.
• Remove any stands before operang.
• Check gear oil level and top up if needed. Do not overll.
Tractor Pre-Use Checks
Check that the machine is properly aached to the tractor. Ensure that secure pins are used on
the linkage mounng pins.
Be sure to add extra weights to the front of the tractor or add wheel weights if required.
Check that the tractor PTO sha turns freely and that the machines PTO drive sha can extend
easily. Grease the PTO drive sha using the grease points.
The chain on the PTO sha should be checked and in a good condion. The universal joints
installed should be in a good state, with proper protecve parts.
Before installing the PTO sha, the tractor and machine should be stopped and remove the key.
Install and secure all safety guards, doors and covers before starng.
Bystanders should leave the immediate area before connecng the drive from the tractor.
Running/Operang Checks
• Always keep the PTO output from the tractor at 540 RPM when running machinery.
Post-Use Regular Checks
Check blades, belts and wearing parts. Be sure they are not damaged and blades swing freely in
their mount. Repair or replace as required.
Clean machinery and check for/clear any entangled material which may have got stuck around
any rotang parts.

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Contents
Pg.
General Safety informaon 1-2
1. Dimensions and Specicaons 4-5
2. Installaon & Set Up 6-9
3. Lever Operaon 10
4. Operang Advice 11-12
5. Cung Height Adjustment 13
6. Safety Precauons 14-17
7. Hydraulic Oil Check & Maintenance 18-19
8. Gearbox Maintenance 20-21
9. Servicing & Maintenance 22-23
10. Parts Diagram 1 Body 24-25
11. Parts Diagram 2 Hydraulics 26-27
12. Parts Diagram 3 Controls 28-29
13. Parts Diagram 4 Arm 30-31
14. Parts Diagram 5 Cung Head 32-34
15. PTO Sha Resizing 35
16. Winton Product Warranty 36
17. FAQ’s & Troubleshoong 37

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1. DIMENSIONS & SPECIFICATIONS
*Always ensure the rotor/ blades are staonary before changing direcon using the hydraulic levers*
*Always ensure the rotor/ blades are staonary before changing direcon using the hydraulic levers*
Model WAM60 WAM80 WAM100
Weight 260kg 275kg 300kg
Working Width 60cm 80cm 100cm
Blade Type
Number Of Blades 24 32 40
Recommended Tractor HP 20-35hp 30-45hp 40-55hp
Width 120cm 120cm 120cm
Depth 55cm 55cm 55cm
Height 200cm 200cm 200cm
Oil capacity 55L 55L 55L
Cung angle rotaon 190 degrees 190 degrees 190 degrees
PTO Speed 540RPM 540RPM 540RPM
PTO Sha Size 70-100cm 70-100cm 70-100cm
Linkage Size Category 1 Category 1 Category 1

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1. DIMENSIONS & SPECIFICATIONS (connued)
Please note specicaons are for indicaon and are subject to change without noce

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2. INSTALLATION & SET UP
Safety: Ensure tractor and machine is stopped & keys out of ignion before set-up/maintenance.
Safety: Before aaching/detaching machinery ensure the hydraulic li system is in a neutral posion.
Safety: Make sure the PTO drive isn’t connected at any point unl instructed to do so.
Aaching To The Tractor
On a at area of ground with good access, lower the three point linkage on your tractor in line with
the machine linkage and then follow these steps:
1. Aach tractor lower link arms to the frame using the lower link pins.
2. Then t the top linkage point bracket A to your tractor.
3. Aach the 3x top link arms B & C to the top bracket A using top link pin D.
4. Secure arms B to both sides of the machines lower link points using the inside of the pins.
5. Ensure tractor lower link check chains are ght to stop the unit swinging sideways.
6. Then t arm C to the top link point on the machine using the top link pin.
7. Aach the lever/controls
8. Adjust the length of arms B & C so the body & A-frame of the machine is vercal.
ABC
CB
D

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9. Aach PTO sha to tractor & machine and secure chains to a xed point as shown so he
guard cannot spin (see secon on PTO sha ng for more guidance).
10. Li the unit using the tractor linkage & raise the stabiliser legs E securing with the pin.
The working speed of the machine should always be at a walking pace (approx. 2 to 5 mph)
depending on the working condions. Overgrown and tougher areas should be cut at a much slower
pace for the best cut and to avoid any damage to the machine.
Check PTO sha’s grease points and apply grease if needed. Then aach the PTO drive sha and
ensure locking pin is secure on both the tractor and mower sides. Aach the chain to a secure point
on the tractor/implement.
This machine should always be used on tractors with cabs or similar guards which protect the tractor
and machinery operator at all mes. It is advised not to operate the machine if the tractor does not
have a cab or sucient protecve guards.
Make sure to check that the area is clear of bystanders or any obstrucons. You should always place
barriers and signage before operang. Be aware of any cungs and debris which can be ung out
from the cung head. A tractor with a cabin should be used when hedge cung. If the tractor has no
cab make sure to create appropriate safety guards to protect the operator.
The leg stands can be removed before starng work to avoid any entanglement or impact when
moving with the tractor.
Operate the machine with tractor in low range gear and the PTO delivering 540 RPM.
2. INSTALLATION & SET UP (connued)
Safety: Ensure tractor and machine is stopped & keys out of ignion before set-up/maintenance.
Safety: Before aaching/detaching machinery ensure the hydraulic li system is in a neutral posion.
Safety: Make sure the PTO drive isn’t connected at any point unl instructed to do so.

V1 8Winton WAM
2. INSTALLATION & SET UP (connued)
Safety: Ensure tractor and machine is stopped & keys out of ignion before set-up/maintenance.
Safety: Before aaching/detaching machinery ensure the hydraulic li system is in a neutral posion.
Safety: Make sure the PTO drive isn’t connected at any point unl instructed to do so.
Detaching From The Tractor
On a at area of ground with good access, lower the three point linkage on your tractor in line with the
machine linkage and then follow these steps:
1. Close the angle of the cung head using the hydraulic lever.
2. Then use the lever to bring the cung arm back towards the machine.
3. Lower and secure the stabiliser legs E to the machine using the pins.
4. Lower machine to the oor and ensure it is stable, if not then stabilise the unit.
5. Turn o the tractor and ensure PTO drive sha is stopped.
6. Remove the chains from the PTO and remove the PTO sha from tractor & machine.
7. Disconnect the top link A and boom link arms.
8. Remove the hedge cuer controls from their mount on the tractor.
9. Start the tractor and slowly drive o from the posion, checking all connecons are free.
E

V1 9Winton WAM
2. INSTALLATION & SET UP (connued)
Safety: Ensure tractor and machine is stopped & keys out of ignion before set-up/maintenance.
Safety: Before aaching/detaching machinery ensure the hydraulic li system is in a neutral posion.
Safety: Make sure the PTO drive isn’t connected at any point unl instructed to do so.
Pre-Cung Checklist
Before starng the machine, always check and adjust the following:
• Read and understand all parts of this guide.
• Check blades are in good condion.
• Check hydraulic oil level.
• Lubricate all grease points.
• Check ghtness of all bolts, nuts and screws.
• Ensure all protecve guards are in place and in good condion.
• Make sure correct PPE is used e.g. helmet with visor, ear protecon, steel toe shoes etc.
• Check the area is clear of bystanders or obstrucons.
• Place barriers and signs before working.
• Adjust rotaon of blades to suit direcon of cung.
• Adjust roller for cung height.
• Keep hydraulic xings ghtened to prevent leaks.
• Ensure hydraulic pipes are not pinched, chang or being stretched.
• Ensure the tractor is ed with adequate guards/protecon (e.g. a cabin) to protect the
against thrown debris or parts.

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3. LEVER OPERATION
The operang levers are in an easy to move block. Fix the cable controls to your tractor in a
convenient place for operang. Make sure not to obstruct the entry/exit of your tractor or cab when
posioning. Ensure the cables are free from tangling or catching on any moving parts.
Remember to always operate the levers smoothly to prevent any sudden or jerky movements.
*WARNING: Always ensure the rotor and blades are staonary
before changing direcon using hydraulic levers L & I.
This can lead to a build up of pressure in the hydraulic system which may
lead to leaking connectors, pipes, broken seals or even damage to the
hydraulic pump.
Lever Forward operaon Backward operaon
Reversal of cung rotor direcon
Rotor start/stop
Rotor rotaon up at the
front
Rotor rotaon down at
the front
I*
L*
Main arm up/down Main arm downwards Main arm li upwards
B
Arm reach in/out Reach outwards Reach inwards
A
Cung head angle Angle clockwise Angle an-clockwise
D

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4. OPERATING ADVICE
The control levers for the hydraulic RAMs on the arms should return to the neutral posion when the
lever Is free. This system is important in order to avoid an involuntary movements or displacements of
the arms.
Using the levers and making absolutely sure that the area is clear of people and obstacles. Power the
arm to its working posion. Angle the head so that It can be lowered close to the ground. Keep the
rotor clear of the material to be cut.
Start the rotor by engaging the lever L and increase the tractor PTO speed to 540 RPM.
Lower the head into posion and move forward at a suitable speed for the type and quanty of
material to be cut.
WARNING Even with the guards ed some material may be ejected from the mower. All persons and
animals need to be kept out of the working area.
Cung Hedges, Reeds & Shrubs
When the material to be cut exceeds 70-80 cm (28"- 32”) in height, it will take more than one pass to
complete the job, cung 20-30 cm (8" - 12”) maximum on each pass.

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4. OPERATING ADVICE (connued)
The rotor of the machine can be operated In either direcon using levers L & I.
Rotor turning up at the front Rotor turning down at the front
Use for grass, ditch mowing & light hedge cung Use for heavy growth
The cung head must be lowered slowly unl it is in work posion. NEVER drop the running head.
When you have to cut at ground level (grass etc.) the cung head must be lowered slowly unl the
roller is just exerng a small pressure on the ground.
Always keep the rotor and roller clear of rocks, stones, stumps etc.
Keep the rotor free from wire, as this can be very dangerous if It wraps around the rotor. If you meet a
large obstacles or you see wire twist around the rotor STOP IMMEDIATELY. Remove the obstacle or
the wire before starng again.
The operator can avoid normal obstacles by slowing down and moving the posion of the head.
Cung Head
The rotor of cung head is balanced before it is assembled into the head, this makes for vibraon free
operaon. If the rotor should vibrate or loose one or more blades STOP IMMEDIATELY. When you
stop the machine, clean the rotor and check that no ails or bolts are missing; if they are replace them
immediately with only genuine spare parts.
Vibraon can also be the consequence of a shock against a solid object. In this case the rotor must be
rebalanced, repaired or even replaced.
Transit
Reduce the reach of the cung arm by operaon the lever. Turn the ail head unl it is nearly
perpendicular to the angling arm. Using the levers swing the cuer arm to the rear. Operate the reach
lever unl the arm is completely closed. The hedge cuer is ready for transport on the road.
PTO Sha
Before starng, make sure all safety shields are in place & the safety guards cover the PTO sha when
extended. When aaching ensure the sprung locking collar slides freely and is securely in the groove
on the PTO to avoid this coming loose. Always replace worn or damaged PTO shas.
Most PTO driven implements are supplied with a standard sized PTO sha. As all tractors vary this
oen means cung it down to size. See secon for PTO sha resizing or consult an agricultural
engineer if unsure.

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5. CUTTING HEIGHT ADJUSTMENT
Safety: Ensure tractor and machine is stopped & keys out of ignion before set-up/maintenance.
Note: Clearance of blades to the ground should be at least 50mm and higher on un-even ground.
Safety: Always wear protecve gloves and take care when working with sharp blades.
The cung height should be adjusted for any ground level cung. This should be set to suit the land
and also the length of grass or density of weeds. The cung height can be set for longer grass or
overgrown areas by adjusng the roller on the machine.
Roller Adjustment
1. Loosen bolt 2 and remove bolt 1 on both sides of the machine.
2. Adjust roller by aligning the selected hole in the roller support bracket at posion 1 (using
the hole closest to the ground gives the highest working height).
3. Put bolt 1 into the selected hole and re-ghten bolts 1 and bolts 2.
1
2
Material Type Maximum cung diameter
Hardwood 3cm (1.1”)
Sowood 6cm (2.3”)

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6. SAFETY PRECAUTIONS
Always follow these guidelines to ensure maximum safety when operang the machine.
The driver must fully understand the controls and the capacity of the tractor. It is always
recommended the driver pracces the controls and the working of the hedge mower in a safe locaon
BEFORE beginning work. Make sure that the P.T.O speed of the tractor is 540 RPM.
Working on Slopes
When working high with the reach fully in it is possible for the main arm balance to unbalance the
tractor/machine. Always work at the slowest speed possible on slopes and avoid any circumstances
which allow the machine and tractor to become o balance. Tractor wheel weights and front weights
are necessary for all operaons.
High Voltage Cables
It cannot be stressed enough the dangers involved when working near high voltage electricity cables.
Before aempng to work in these areas ensure you have read and fully understood the safety secon
of this manual. Avoid operang near high voltage cables if possible.
It is advisable that you consult your Local Power Company to obtain informaon regarding a safe
procedure for working if working near high voltage cables is un-avoidable.
Extra special aenon should be applied to Overhead Power Lines. It cannot be stressed enough the
dangers that surround this capability, it is therefore vital that the operator is fully aware of the
maximum height and reach of the machine, and that they are fully conversant with all aspects
regarding the safe minimum distances that apply when working with machines in close proximity to
Power Lines. (Further informaon on this subject can be obtained from the Health & Safety Execuve
or your Local Power Company).
Overhead Obstrucons
Always be aware of the height of the machine when working or folded and take care especially when
manoeuvring near or under bridges, buildings, power cables or any other obstacles you may encounter
when moving your machine.
Using Cung Head O The Ground
The use of the ail head o the ground or at an angle other than horizontal to the ground can cause
danger to the driver from debris. Always take safety precauons to protect the operator. Guards must
be ed to the side of the tractor for safety.
Always keep the cung head as close to the tractor as possible to maintain the greatest stability.
Never direct the cung head and the ails towards the operator when the machine is in moon .
NEVER CUT ON THE BLIND SIDE OF THE HEDGE. It is impossible to see potenal hazards or dangers and
the posion of the ail head could allow debris to be propelled through the hedge towards the tractor
and the operator.
THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR ANY ACCIDENT CAUSED BY NON-
OBSERVANCE OF THE INSTRUCTION MANUAL.

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6. SAFETY PRECAUTIONS (connued)
Always follow these guidelines to ensure maximum safety when operang the machine.
Road Use
Before using the hedge cuer on the roadside, the operator must consult the authories that control
the upkeep of the roads, as the rules can be dierent from one area to another. The rules concerning
the upkeep of the roads must always be followed.
Always use trac signs, or any other systems recommended by the maintenance services. Make sure
that they are In a correct posion in relaon to the work being carried out. Respect the movement of
the trac. Give enough me for pedestrians and cyclists to get clear of the working area at all mes.
Also obey the laws on the lighng/signage to be used on the tractor during work on the highway.
Use clear suitably sized warning signs to alert others to the nature of the machine working within that
area. Signs should be placed at both ends of the work site. (It is recommended that signs used are of a
size and type specied by the Department of Transport and posioned in accordance with their and
the Local Highways Authority guidelines).
Bystander Safety
Never transport passengers on the tractor or machine. Make sure ‘onlookers/bystanders’ are clear of
the working area of the machine. Never allow any one in front of the cung head or in the radius of
the cung material and debris.
Never start the cung head with the ails facing the operator or any other people. Always work the
machine with the cung head towards the material to be cut. Never pass under the hedge cuer.
You must always maintain adequate SAFETY zones around the machine.

V1 16 Winton WAM
6. SAFETY PRECAUTIONS (connued)
Always follow these guidelines to ensure maximum safety when operang the machine.
This machine has the potenal to be extremely dangerous. It is therefore imperave that the owner,
and operator, read the full manual to ensure they are both fully aware of the dangers that do, or may
exist, and their responsibilies surrounding its use. The operator of this machine is responsible not only
for their own safety but equally for the safety of others who may come into the close proximity of the
machine, as the owner you are responsible for both.
Potenal Signicant Dangers When In Use
• Being hit by debris thrown by rotang components.
• Being hit by machine parts ejected through damage during use.
• Being caught on a rotang power take-o (PTO) sha.
• Being caught in other moving parts i.e.: belts, pulleys and cung heads.
• Electrocuon from Overhead Power Lines (by contact with or ‘ashover’ from).
• Being hit by cung heads or machine arms as they move.
• Becoming trapped between tractor and machine when hitching or unhitching.
• Tractor overbalancing when machine arm is extended.
• Injecon of high pressure oil from hydraulic hoses or couplings.
• Machine overbalancing when freestanding (out of use).
• Road trac accidents due to collision or debris on the road.
Ensure the operator is protected from noise. Ear defenders should be worn and tractor cab doors and
windows must be kept closed. Machine controls should be routed through proprietary openings in the
cab to enable all windows to be shut fully.
Always work at a safe speed taking account of the condions i.e.: terrain, highway proximity and
obstacles around and above the machine.
Always disengage the machine, kill the tractor engine, remove and pocket the key before dismounng
for any reason.
Always clear up all debris le at the work area, it may cause hazard to others.
Always ensure when you remove your machine from the tractor that it is le in a safe and stable
posion using the stands and props provided and secured if necessary.

V1 17 Winton WAM
6. SAFETY PRECAUTIONS (connued)
Always follow these guidelines to ensure maximum safety when operang the machine.
When Not To Use The Machine
Never aempt to use this machine if you have not been trained to do so. Never use a machine unl
you have read and understood the operator handbook, are familiar with, and pracced the controls.
• Never use the machine if the tractor does not have a cab or similar guards for operator
protecon.
• Never use a machine that is poorly maintained.
• Never use a machine if guards are missing or damaged.
• Never use a machine on which the hydraulic system shows signs of wear or damage.
• Never t, or use, a machine on a tractor that does not meet the manufacturer’s minimum
specicaon level.
• Never use a machine ed to a tractor that does not have suitable front, rear and side(s) cab
guarding made of metal mesh or polycarbonate.
• Never use the machine if the tractor cab guarding is damaged, deteriorang or badly ed.
• Never turn a machine cung head to an angle that causes debris to be ejected towards the
cab.
• Never start or connue to work a machine if people are nearby or approaching - Stop and wait
unl they are at a safe distance before connuing.
• WARNING: Flail blades may connue to ‘freewheel’ for up to 40 seconds aer being stopped.
• Never aempt to use a machine on materials in excess of its capability.
• Never use a machine to perform a task it has not been designed to do.
• Never operate the tractor or machine controls from any posion other than from the driving
seat, especially whilst hitching or unhitching the machine.
• Never carry out maintenance of a machine or a tractor whilst the engine is running – the engine
should be switched o, the key removed and pocketed.
• Never leave a machine unaended in a raised posion – it should be lowered to the ground in a
safe posion on a level rm site.
• Never leave a tractor with the key in or the engine running.
• Never carry out maintenance on any part or component of a machine that is raised unless that
part or component has been properly substanally braced or supported.
• Never aempt to detect a hydraulic leak with your hand – use a piece of cardboard.
• Never allow children near to, or play on, a tractor or machine under any circumstances.

V1 18 Winton WAM
7. HYDRAULIC OIL CHECK & MAINTENANCE
Safety: Ensure tractor and machine is stopped & keys out of ignion before set-up/maintenance.
Safety: Always follow manufacturers instrucons for oils and lubricants.
Important Informaon
Hydraulic Oil Level Check
Check oil level when the unit is cold & the machine is level. Ensure dierent types of oils are not mixed
in the machine, this also applies to old and new oil.
The hydraulic oil should be visible in the level indicator (/thermometer) on the side of the oil tank A.
This also shows the current temperature. If the oil level is below the level indicator then the hydraulic
oil in the oil tank should be topped up.
1. Unscrew and remove ller plug B .
2. Pour in the oil (a funnel or pipe is helpful here as it is a narrow ller).
3. Fill unl the oil can be seen in the level indicator A.
4. Replace the ller plug B.
Hydraulic Oil Grade Type 32 hydraulic oil (or equivalent)
Hydraulic Oil Tank Capacity Approx. 55 litres
First Hydraulic Oil Change 200 hours use
Hydraulic Oil Change Frequency 250 hours
AB