Yard Craft Polaris Vinyl Playset User manual

Assembly Manual
Polaris Vinyl Playset

Tools Required for Job
One 4' Step
Ladder
Cordless Drill
& 1/2" drill bit
25’Tape
Measure
Polaris Vinyl Playset
Assembly Manual
Thank you for your purchase of this playset.
This manual is designed to simplify the assembly process, however we recommend having an experienced
carpenter involved in the project. Please read through the entire manual before starting!
Take a deep breath and get at it; the satisfaction and enjoyment of this hideout is only a few minutes away.
Have fun!
You have purchased a product that consists of bulky pieces. With your purchase, you assume full
responsibility to have the necessary manpower available to assemble the product. We reccomend at least
two able-bodied men for this assembly. You also agree that any damage that happens to the product during
the entire construction process is your responsibility, and neither the seller, nor the manufacturer, will be
held liable for any such damage.
9/16th Wrench
#2 Square
Drive Tip
(included)
T30 Star
Drive Tip
(included)

Parts List

4
Polaris Vinyl Playset Assembly Manual
Unpack and identify parts. Place two 2x6x56" and two 2x6x73 1/2" on a
smooth, flat surface to begin. Notice floor joist
hangers.
Thread 6 1/8" bolts into T-nuts on four corners. Fasten two 4x4x74" (with caps up) on one side as
shown. Fasten two 4x4x54" on opposite side. Pre-
drilled hole configuration is very important on all
4x4's. Hand tighten acorn nuts at this point. Be sure to
always place washer between vinyl and acorn nut.
6WHS:
6WHS4:
6WHS3:
6WHS2:

5
Continue fastening 2x6's to 4x4's using 6 7/8" bolts. Tighten nuts at this point. Over-tightening acorn nuts
can cause the head to pop off.
Install three floor joists. Fasten joists to hangers using 1 3/4" washer head
screws. Measure to ensure that tower is square at this
point.
6WHS5:
6WHS8:
6WHS7:
6WHS6:
Polaris Vinyl Playset Assembly Manual

6
Lay out floor boards. Notice the two shorter ones
between posts and narrow one in the center. Center
floorboards.
Fasten using 1 1/2" screws.
Place three 2x6x56" in these positions. The holes
on these 2x6's are offset. Notice the pattern; left-
low, right-high. The side with no 2x6 is the side
with the taller 4x4's. This side will receive the 7'
deck.
Start 6 7/8" bolts in 2x6's.
6WHS9:
6WHS12:
6WHS11:
6WHS10:
Concord 1110 Assembly Manual

7
Place bracket on corners and fasten with acorn nuts,
using washers between metal and acorn nut.
Fasten "lips" on corner brackets with 1 3/4" screws.
Appearance of the set at this point. Use template provided to fasten poly slats to this side
only of tower. Fasten using 1 3/4" washer head screws.
6WHS13:
6WHS16:
6WHS15:
6WHS14:
Polaris Vinyl Playset Assembly Manual

8
You are now ready to assemble the "legs" for the tower.
Be sure T-nuts are on the inside.
Fasten 2x6 using 3" lag screws.
Fasten brace into leg using 3" lag screws. Repeat
steps 17-19 for second leg.
You are now ready to fasten the "leg" onto the
assembled platform.
6WHS17:
6WHS20:
6WHS19:
6WHS18:
Polaris Vinyl Playset Assembly Manual

9
Notice T-nuts
6WHS21:
6WHS24:
6WHS23:
6WHS22:
Polaris Vinyl Playset Assembly Manual

10
Fasten using 4 3/8"bolts, washer and acorn nut. Fasten on long point using 4" lag screw.
Repeat fastening steps on second "leg." Appearance of the tower at this point.
6WHS25:
6WHS28:
6WHS27:
6WHS26:
Polaris Vinyl Playset Assembly Manual