Zirkon zahn zirkonofen 600/V3 Installation instructions

zirkonofen 6oo/V3
operator’s and maintenance manual

0202
Operator’s and Maintenance Manual
Sintering furnace
Machine type: 600/V3
Version: 05/11/2018
Copyright 2018
Zirkonzahn S.r.l.

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Symbols used in this Operator’s and Maintenance Manual .............................. 08
Pictograms on the Zirkonofen 600/V3 sintering furnace ................................ 09
Checklist of components - Standard version ......................................... 09
Safety/ResidualRisks.......................................................... 11
Manufacturer.............................................................. 11
Information ............................................................... 11
Service................................................................... 11
Purpose .................................................................. 12
Intendeduse .......................................................... 12
Improper use .......................................................... 12
Obligationsoftheuser .................................................. 12
Warranty................................................................. 13
Warranty claim ........................................................ 13
Lossofwarranty....................................................... 13
Thewarrantydoesnotcover.............................................. 13
Technical development .................................................. 14
Safety regulations .......................................................... 14
Safetyconcept......................................................... 14
Personalsafetyequipment ............................................... 14
Safety measures when cleaning the device ................................... 14
Workplace, handling, references to safety ................................... 15
Troubleshooting ....................................................... 15
Restart protection after power failure ....................................... 15
Sourcesofdangerandrisks .................................................. 15
Possiblesourcesofdanger ............................................... 15
Residualrisks ......................................................... 15
Dangerofexplosion .................................................... 15
Equipment’s transport, unpacking and setting up ................................. 16
Safety procedures at the site of the installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dispatch and freight costs.................................................... 16
TABLE OF CONTENTS

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5)5CPF%$%GTVKſECVKQP .................................................... 17
Components .................................................................. 19
Zirkonofen 600/V3 sintering furnace ........................................... 20
Technical data ................................................................. 21
Technical data Zirkonofen 600/V3 sintering furnace ........................... 21
Device ID plate ........................................................ 21
Installation / First start-up........................................................ 23
Transport and unpacking..................................................... 23
Setting up and installation.................................................... 24
Important instructions for setting up the system............................... 24
Firststart-up .............................................................. 25
Software ................................................................. 25
Starting a programme ................................................... 25
Cancel a programme .................................................... 26
Troubleshooting ....................................................... 26
Operation..................................................................... 27
Training and practice ....................................................... 27
Shuttingdownthedevice.................................................... 27
Normal shutdown ...................................................... 27
Emergencyshutdown................................................... 27
Sintering programmes........................................................... 29
Cleaning and maintenance ....................................................... 31
Safety measures when cleaning the device....................................... 31
Disconnect the device from power supply ................................... 31
Dry cleaning .............................................................. 31
Cleaning instructions ....................................................... 32
Maintenanceandcontrol..................................................... 32
Regularcontrols ....................................................... 32
Monthly.............................................................. 32
4GEQOOGPFCVKQPHQTVJGſTUVJGCVKPIQHVJGHWTPCEG ........................... 32
Repairs / Troubleshooting........................................................ 33
Detected faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

0606
Replacement of electronic components ......................................... 33
Exchange of heating elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Replacing the thermal sensor ................................................. 36
Return................................................................... 38
Dismantling............................................................... 38
Disposal.................................................................. 38

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SYMBOLS USED IN THIS OPERATOR’S AND MAINTENANCE MANUAL
Caution: Source of danger!
Caution: Hazardous voltage!
Caution: Danger of explosion!
Caution: Hot surface – burn risk!
Prohibition: Access by unauthorised personnel is strictly forbidden!
Prohibition: Carrying out repair and maintenance works while the machine is running!
Prohibition: The use of water, compressed air or solvents is strictly forbidden!
Mandatory sign: Unplug from mains power!
Mandatory sign: Breathing protection is essential!
Mandatory sign: Use eye protection!
Mandatory sign: Use protective gloves!
This symbol refers to the operating company’s binding legal rules or requirements.
This symbol refers to particularly important text passages in the Operator’s and
Maintenance Manual.
This symbol indicates the necessity to document work processes.

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PICTOGRAMS ON THE ZIRKONOFEN 600/V3 SINTERING FURNACE
The symbols (indications) listed below are attached to the device and serve to indicate uncertain
and dangerous situations. The symbols have to be kept clean and have to be immediately
exchanged, if they detach or if they are damaged.
Please read this Operator’s and Maintenance Manual very carefully before using
 VJGFGXKEGHQTVJGſTUVVKOG
Pay attention to hot surfaces when opening or touching the furnace.
If symbols or pictograms (hazard and behaviour information) on the device are not recognisable
anymore or if they came off, the operator has to replace them immediately.
CHECKLIST OF COMPONENTS - STANDARD VERSION
Packaging list - Equipment:
Zirkonofen 600/V3 sintering furnace
Firing tray
Power cable
USB cable to connect a PC to the furnace if necessary
Fuse T 20A
Fuse F 0,25A
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Zirkonzahn partner.

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