Action Sports Equipment Pty Ltd. S000090 Maintenance manual

Action Sports Equipment Pty Ltd.
72 Silverwater Rd, Silverwater, NSW, Australia, 2128
Parts & Service Enquiries: 1800 465 070 (Australia); 09 488 4750 (New Zealand)
Sales Enquiries: 1800 777 137 (Australia); 09 488 4750 (New Zealand)
Action Fort Playset
Model: S000090
Assembly, Installation, Care, Maintenance and Use Instructions
Manual depicts typical installation
STANDARD UNIT SET UP
Bonus pieces. These
can be substituted for
other pieces on the
swing section:
IMPORTANT
Please read and RETAIN this manual as it will assist with identification for parts and service.
Read this manual prior to assembling and using this Play Fort.
This Product is for Domestic Use Only.
- Warning -
- This play fort is for family domestic use only.
- This play fort is designed for use by children 3-9 years of age weighing no more than 34kgs.
- This play fort has a maximum total user weight limit of 320 kgs.
- Children of all ages must be supervised by an adult at all times when using this play fort.
- Adult assembly of this play fort is required.
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- WARNING -
1) Read and understand enclosed safety information before assembly and use of the Play fort.
2) Place the play fort on a level surface before use.
3) Lateral clearance is essential. The play fort should be placed not less than 2m (6 feet 6 inches) from any structure or
obstruction ie. a fence, garage, house, shed, overhead branches, clothes line etc.
4) DO NOT install this play fort over hard surfaces such as concrete, asphalt or any other hard surface.
It is recommended that this play fort be positioned over soft lawn, sand or a soft ground material such as woodchips.
5) Anchor the play fort using the anchor pegs provided to prevent overturning or lifting. The anchors should be placed
level with or under the ground in order to reduce tripping hazards.
6) Never place the play fort under or near powerlines.
7) Never place the play fort inside a garage or basement.
8) Always position the play fort where it can be seen from the house.
9) This play fort is designed to be used by one child per seat at one time.
10) Do not allow additional items to be attached to play fort set such as ropes, chains, cords, or other items not designed
for use.
11) Do not use the play fort when it is wet as it will become slippery and serious injury may result.
12) Do not wear apparel such as hats with chin straps, helmets, scarves, garments with pull strings and other items of loose
clothing while using this play fort as they can cause serious injury.
13) Do not walk close to, in front of or behind the swing set when in use, beneath the monkey bars when in use, or in
front of the slide base when in use. Walking between moving rides can cause serious injury.
14) Do not jump from the swing set are while in motion.
15) Do not stand on the seats when using the swing set.
16) Do not climb on the side braces or the top support of the swing set, on the outside of roof of the play fort, or on top of
the monkey bars.
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TABLE OF CONTENTS
PARTS LIST – MAIN FRAME.....................................................................................4
PARTS LIST – FORT ....................................................................................................4
PARTS LIST – SLING SWING ....................................................................................6
PARTS LIST - TRAPEZE .............................................................................................7
PARTS LIST – GLIDE RIDE........................................................................................8
PARTS LIST – TOT SWING.........................................................................................9
PARTS LIST – SLIDE.................................................................................................10
PARTS LIST – LADDER............................................................................................11
PARTS LIST – MONKEY BAR..................................................................................11
ASSEMBLYAND INSTALLATION INSTRUCTION ..............................................12
PLAY FORT CONFIGURATION ...............................................................................13
SECTION 1 – FORT ASSEMBLY......................................................................14
SECTION 2 - MAIN FRAME ASSEMBLY.......................................................18
SECTION 3 - SLING SWING ASSEMBLY.......................................................19
SECTION 4 - TRAPEZE ASSEMBLY...............................................................20
SECTION 5 – GLIDE RIDE ASSEMBLY..........................................................21
SECTION 6 – TOT SWING ASSEMBLY ..........................................................22
SECTION 7 - SLIDE ASSEMBLY .....................................................................23
SECTION 8 - LADDER ASSEMBLY ................................................................24
SECTION 9 – MONKEY BAR ASSEMBLY .....................................................25
MAINTENANCE INSTRUCTION.............................................................................27
CAUTION....................................................................................................................27
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PARTS LIST – MAIN FRAME
Parts # Parts Description Quantity
A10 Top Support Tube
(Rectangular Tube) 1
D17
Brace 1
A11 Left Leg Tube 1
A12 Right Leg Tube
1
X5 Anchor Peg
2
R63
Hex Bolt (M8*63mm) 2
R47
Hex Bolt (M8*47mm) 4
R38 Hex Bolt (M8*38mm) 4
U1
Washer (M8) 2
R8
Nylock Nut (M8) 10
B30 Basketball Hoop 1
PARTS LIST – FORT
Parts # Parts Description Quantity
D60 Lower Main Frame
Tube 4
D61 Sand Pit Stay 4
D62a Middle Main Frame
Tube 2
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D62b Middle Main Frame
Tube 2
D63 Fort Platform Support
Tube 4
D64 Connect Tube to Swing
Main Frame 1
D65 Connect Tube (1) to
Monkey Bar 1
D66 Connect Tube (2) to
Monkey Bar 2
D67 Canopy Roof Frame 2
D68 Upper Main Frame
Tube 2
D69 Canopy Roof Support
Tube 1
B23 Sand Pit Floor 1
B24
Sand Pit Cover 1
B25 Fort Jumping Mat 1
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B26 Fort Enclosure Net 1
B27 Canopy 1
X20 Plastic Peg 4
R35 Hex Bolt (M6*35mm) 2
R55 Hex Bolt (M6*55mm) 6
R60 Hex Bolt (M6*60mm) 18
R63 Hex Bolt (M8*63mm) 16
R66 Hex Bolt (M8*66mm) 4
R63a Hex Bolt (M6*63mm) 4
R6 Nylock Nut (M6) 30
R8
Nylock Nut (M8) 20
PARTS LIST – SLING SWING
Parts # Parts Description Quantity
S3 Eyebolt & Link
Assembly 2
X6 Oval Opening Cap 2
X16 Plastic Lock 2
U1 Washer (M8) 2
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R8 Nylock Nut (M8) 2
G1 Sling SwingAssembly 1
PARTS LIST - TRAPEZE
Parts # Parts Description Quantity
S3 Eyebolt & Link
Assembly 2
X6
Oval Opening Cap 2
X16 Plastic Lock 4
U1 Washer (M8) 2
R8 Nylock Nut (M8) 2
S2 Eyebolt
(Pre-assembled) 2
S5 Eyebolt Sleeve
(Pre-assembled) 2
X15
Ring Hook
(Pre-assembled) 2
U5 U-Shape Bracket
(Pre-assembled) 2
R6a Hex Nut (M6)
(Pre-assembled) 2
R6b Nylock Nut (M6)
(Pre-assembled) 2
B6 Trapeze Handle 2
G3 Chain 2
D32 Support Tube 1
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PARTS LIST – GLIDE RIDE
Parts # Parts Description Quantity
D15 Glide Ride Hanger
Tube 2
D16 Glide Ride Seat Tube 2
B4 Glide Ride Seat 2
B3 Glide Ride Foot Step 2
X3 Bracket 4
X4 Plastic Bearing 2
U3 T-Shaped Washer 4
R38 Hex Bolt (M6*38mm) 2
R43 Hex Bolt (M6*43mm) 4
R50 Hex Bolt (M8*50mm) 2
R85 Hex Bolt (M8*85mm) 2
RN35 Round Head Bolt
(M6*35mm) 8
R6 Nylock Nut (M6) 14
R8
Nylock Nut (M8) 4
U2 Washer (M6) 4
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PARTS LIST – TOT SWING
Parts # Parts Description Quantity
D18 Tot Swing
Hanger Tube
2
D19 Tot Swing Armrest Tube 1
D20 Tot Swing Support Tube 1
B1 Seat and Back Plate
(seat plate with one hole at
the centre of front panel)
2
S3 Eyebolt & Link
Assembly 2
R37 Hex Bolt (M6*37mm) 2
R35 Hex Bolt (M6*35mm) 6
R14 Hex Bolt (M6*14mm) 1
U1 Washer (M8) 2
U2 Washer (M6) 9
R6 Nylock Nut (M6) 9
R8 Nylock Nut (M8) 2
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PARTS LIST – SLIDE
Parts # Parts Description Quantity
B28 Plastic Slide 1
D70 Slide Frame 2
D71 Slide Frame Stay 1
D72 Connection Plate 1
D63a Fort Connect Tube 1
R38 Hex Bolt (M6*38mm) 4
R32 Hex Bolt (M6*32mm) 2
R35 Hex Bolt (M6*35mm) 2
R6 Nylock Nut (M6) 8
U2 Washer (M6) 4
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PARTS LIST – LADDER
Parts # Parts Description Quantity
D73 Ladder Tube 2
B29
Foot Step 3
X21 Plastic Cap 2
R42 Hex Bolt (M6*42mm) 6
R32 Hex Bolt (M6*32mm) 2
R6 Nylock Nut (M6) 8
U2 Washer (M6) 8
PARTS LIST – MONKEY BAR
Parts # Parts Description Quantity
D74 Monkey Bar Leg Tube 1
D75 Monkey Bar Top
Frame 1
R55 Hex Bolt (M6*55mm) 2
R47 Hex Bolt (M6*47mm) 2
R6 Nylock Nut (M6) 4
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Tools included in the Item
Wrench x 2 Allen Key
We recommend using a socket set (not included) which will make the installation easier and
quicker.
- IMPORTANT -
Use this parts list to make sure all parts are present before assembly. Do not
attempt to assemble the swing set if any parts are missing or damaged. Inspect
the slide before each use. Disassemble the Swing Set immediately if any part is
missing or any unsafe condition exists. Obtain a replacement part to properly
correct any issue by calling 1800 465 070 (Australia) or 09 488 4750 (New
Zealand). Do not allow use of the swing set until the issue has been corrected.
ASSEMBLYAND INSTALLATION INSTRUCTION
Read this entire assembly section before beginning to assemble your swing set.
Carefully follow each step.
NOTE: At least 2 people are recommended for the following assembly.
In order to avoid injuries and damage to
property, it is recommended that the Play
Fort should be at least 2 meters away from
any buildings, fences and other objects.
Also clear the ground of any sharp objects.
Use the Parts List to make sure all parts are present. Contact Customer Service
at 1800 465 070 (Australia) or 09 488 4750 (New Zealand) if any parts are
missing. Do not attempt to assemble the swing set if any parts are missing.
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PLAY FORT CONFIGURATION
The Action Play Fort can be set up in a number of different configurations to suit
different backyards and customer preferences. For these alternate set up options, the
swing set section must always be attached to the fort on sideA.This side is easily
identified as it has a higher support bar than the other three sides of the fort (see
illustration below).
Side A. Note the hole and cross bar position
is higher than the other three sides. Swing
section must connect to this side.
The other three sections (Slide, monkey bars and ladder) can be interchanged, and will
assemble and connect to the unit on any of the three remaining sides. Once the position has
been determined, follow the instructions to attach each section to the chosen side. The six
different position options are as follows:
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SECTION 1 – FORTASSEMBLY
Figure 1: Slide sand pit stays x 4 (D61) through each of the side sleeves of the sand
pit floor (B23). Place lower main frame tubes x 4 (D60) on the four corners of the
sand pit floor, using one person to hold the poles vertically while second person
attaches components. Place ground support pegs x 4 (X20) in corners, and attaches to
lower main frame tubes using R63a bolt x 4 and R6 nut x 4. Attach sand pit stays (D61)
in all four corners to lower main frame tubes (D60), using R6 bolt x8 and R6 nut x8.
Double check fort is in correct position and push ground support pegs firmly into the
ground.
Figure 2: Place sand pit cover
over sand pit (B24).
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Figure 3: Place
Middle main
frame tube D62a
and middle main
frame tube D62b
side by side as
shown in diagram.
It is important that
the two D62a
middle main
frame tubes are
adjacent to each
other and the two
D62b pieces are
adjacent to each
other. Connect
the four middle main frame tubes with connection pieces D66 (x2) and D65 (x1) as
shown, please note that the D65 piece overlaps the two D66 pieces before adding nut
and bolt. Add upper main frame tube D68 (x2) as shown and connect to middle main
frame tubes. The two D68 pieces must be on the same sides (parallel to) as the two
D66 cross pieces. Connect piece D64 on remaining side (opposite piece D65) before
adding nuts and bolts.
Figure 4: With 2 people, lift middle section
constructed in figure 3 and connect as shown to
base section. Do not add nuts or bolts at this
point.
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Figure 5: Slide Fort enclosure net
(B26) over top of frame, ensuring
the side with the higher connection
hole is on the same side of the frame
that has the higher connection
support piece (D64). This will be
the side that the swing set will be
positioned on.
Figure 6: With
one person holding
the fort jumping
mat (B25), position
mat so that support
loops overlap the
loops at the base of
the fort enclosure
net as per
illustration. Add
Fort platform
support tubes D63
(x4) to each side,
threading the
support tube
through the loops of both the enclosure net and the jumping mat as shown. On all
four sides, add Bolts R55 x 8 and nuts R6 x 8.
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Figure 7: Connect
Canopy roof frame
D67 (x2) to Canopy
roof support tube D69
(x1) Using bolt R35
(x2). Affix roof
piece to main frame
using bolts R60 (x8)
and nuts R6 (x8).
Place canopy B27
over roof frame.
Figure 8: Tension canopy at
both ends over the roof frame
using the Velcro strips at each
end. Using Velcro pieces at
the top of the Fort enclosure
net and in the corners secure
and tension the fort sides.
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SECTION 2 - MAIN FRAME ASSEMBLY
Assemble the Main Frame using the provided tools Wrench and Allen Key.
Note: 1) At least two people are required to erect the Main Frame and Leg Tubes.
2) Make sure legs are positioned so that frame legs are on level ground, with ground peg
holes facing out and away from swing.
Hole placed
to outer side
of unit
Figure 9
At the beginning, do not over tighten the screws when assembling the Legs (Part# A11 & A12)
to the Top Support Tube (Part# A10). This will make it easier to make final alignment and
adjustment. Once all screws have been properly installed, tighten them securely with
wrenches or socket set.
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SECTION 3 - SLING SWINGASSEMBLY
Attach the Sling Swing to the Main Frame as shown In main diagram, using eyebolt S3
(x2), washer U1 (x2) and nut R8 (x2).
Figure 10
The correct installation of eye bolt requires that the thread of the bolt does not protrude
more than 1 to 2 complete turns/threads past the top of the Nylok nut.
WARNING!
DO NOT OVER TIGHTEN EYEBOLTS!
THIS CAN RESULT INASSEMBLY FAILURE!
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SECTION 4 - TRAPEZEASSEMBLY
Connect the Trapeze to the Main Frame as shown below.
Figure 11
The correct installation of eye bolt requires that the thread of the bolt does not protrude
more than 1 to 2 complete turns/threads past the top of the Nylok nut.
WARNING!
DO NOT OVER TIGHTEN EYEBOLTS!
THIS CAN RESULT INASSEMBLY FAILURE!
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