AimSafety PM100 User manual

P/N 34-2900-0206-2 Rev. A
July 2018
AimSafety PM100
Personal Single Gas Monitor
User’s Manual

PM100 User’s Manual
Page 2
Table of Contents
1. General Information ...............................................................................................4
2. Specifications..........................................................................................................5
3. Product Overview...................................................................................................6
4. Activation................................................................................................................7
5. User Interface.........................................................................................................8
6. Bump Test.............................................................................................................14
7. Calibration ............................................................................................................16
8. Event Log ..............................................................................................................19
9. Maintenance and Cleaning...................................................................................20
10. Disposal ................................................................................................................21
11. Certificates............................................................................................................21
12. Limited Warranty..................................................................................................22
13. Contact Information .............................................................................................22

PM100 User’s Manual
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WARNING
Any unauthorized attempt to repair or modify the product, or any other cause of
damage beyond the range of the intended use, including damage by fire, lightning,
or other hazard, voids liability of the manufacturer.
Activate this product only if sensor, visual, detection, and audible cover are clear from
contaminants such as dirt and debris that could block the area where gas is to be
detected.
Do not clean and rub the LCD screen of the products with a dry cloth or hands in
hazardous environment to prevent static electricity.
Perform cleaning and maintenance of the products in fresh air that is free of
hazardous gases.
Test the response of the sensor regularly with a gas concentration exceeding the
alarm set point.
Test LED, audio, and vibration manually.
Gas concentration measurements by the sensor can vary based on the environment
(temperature, pressure and humidity). Therefore, calibration of PM100 should be
performed in the same (or similar) environment of the device’s actual use.
If the temperature changes sharply during use of the device (e.g., indoors vs
outdoors), the value of the measured gas concentration can suddenly change. Please
use the PM100 after the gas concentration value has stabilized.
Severe vibration or shock to the device may cause a sudden reading change. Please
use PM100 after the value of gas concentration has stabilized. Excessive shock to PM100
can cause the device and/or sensor to malfunction.
All alarm values are set based on the alarm standard that is required by international
standards. Therefore, alarm values should be changed only under the responsibility
and approval of the administration of the work site where the instrument is used.
Use IR communications in the safety zone which is free of hazardous gases.
Do not attempt to replace the battery and sensor as PM100 is designed to be
disposable. Changing the battery and sensor may impair intrinsic safety and the
attempt will void warranty.
CAUTIONS
Before operating this device, please read the manual carefully.
This device is not a measurement device, but a gas detector.
If calibration and self-test fails continuously, please do not use the device.
For the O2detector, perform calibration every 30 days in the fresh air environment.
Before use, please check the activation date, and if the activation date has past,
please do not use the device.
Clean detectors with a soft cloth and do not use chemical substances for cleaning.
To maintain a 24-month lifetime, avoid the below activities except in necessary cases
to check events(Max/Min), lifetime/concentration, and alarm set points. Otherwise,
the frequent use of the button will deplete the battery lifetime less than 24 months.
1. Push the button frequently without valid reasons.
2. Frequent alarm operation or alarms are remained for a long time.
*Normal Alarm Use: 1 time and 2 minutes per day.
3. Connect with the PM Link frequently except the bump testing.
View a serial number on the label at the back side of the device. (ex, 20170101)
1. The serial number indicates below.
ex: SG 01 01 001 2017(Year) 01(Months) 01(Day) 001(Manufacture Order)

PM100 User’s Manual
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1. General Information
The PM100 is a maintenance-free, disposable portable single-gas monitor that
protects workers by providing exposure detection for specific gases in hazardous
environments. The PM100 continuously monitors ambient air conditions and
provides real-time gas concentrations on an easy to read LCD display. A three-tier
alarm system warns the user of the presence of unsafe gas levels with audible,
visual, and vibrating alarms. The PM100 has sensor options for Carbon Monoxide
(CO), Hydrogen Sulfide (H2S) and Oxygen (O2).
Key Features
Lightweight and Compact
3.3 oz (93 g) toxic sensors, 3.7 oz (104 g) oxygen sensor
User Friendly
Menu-driven, intuitive end-user operation
Programmable Alarm Thresholds
Audio, buzzer, and flashing display alarm
Programmable Calibration and Bump Test Due Notifications
On/Off, and timing based on end-user’s needs
•Sensor options: CO, H2S, O2
•Large, easy-to-read display
•Single button operation
•Event logging
•Visual alarm with bright flashing LEDs
•Distinct audible alarm
•Vibrating alarm
•Durable weather resistant case
•Rugged clip
Programmable options (PM Link)
•Stealth Mode
•Go/No Go display
•Bump Test due
•Calibration due

PM100 User’s Manual
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2. Specifications
2.1. PM100 Specifications
Model
PM100
Gas Type
O2
CO
H2S
Detecting Method
Diffusion
Measure type
Electrochemical Cell
Range
0 – 30% Vol
0 – 500 ppm
0 – 100 ppm
Sensor life
2 years
> 2 years
> 2 years
Resolution
0.1% Vol
1 ppm
0.1 ppm
User Settings
User Selectable via PM Link and PC Software or Bump
Test-Calibration Station
Display
LCD Display
Alarm display
RED, Flashing LEDs (Light-Emitting Diode)
Audible alarm
90 dB at 4 inches (10 cm)
Vibrating alarm
Vibration Alarm
Alarm level set
User Selectable via PM Link and PC Software or Bump
Test-Calibration Station
Event Logging
30 events
Mounting type
Clip
Program set mode
User Selectable via PM Link and PC Software or Bump
Test-Calibration Station
Operating temperature
-40°F to +122°F (-40°C to +50°C)
-31°F to +122°F (-35°C to +50°C) (for O2)
Operating humidity
5% to 95% RH (Non-condensing)
Battery
3.6V 1.2Ah
Operating Life
24 months, based on 2 minutes of alarm per day
(with limited IR communication usage)
Material
Polycarbonate and rubber
Dimensions
3.6”(L) x 2.2”(W) x 1.3”(H) (91 mm x 54 mm x 32 mm)
Weight
3.3 oz (93 g) Toxic, 3.7 oz (104g) O2 (Battery, clip
included)
Approval
See Certificates
Ingress Rating
IP67
Compliance
Electromagnetic Compatibility Directive 2014/30/EU
Manufacturing Approval
The detector manufacturer is certified compliant with ISO
9001:2000 provisions
Options
PM LINK, PM100 Bump Test-Calibration Station
Warranty
2 years

PM100 User’s Manual
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3. Product Overview
3.1. Monitor Overview
3.2. Display Overview
LCD display symbols
Alarm condition Remaining Month(s)
Low Alarm Remaining Day
High Alarm
Remaining Hour(s)
Stabilization Success
Or Firmware Version
Max Peak Value
Stabilization Failure Min Peak Value
Fresh Air Calibration Icon
Measurement Unit
Span Calibration Icon
Lifetime less than 30 days
Or Low Battery
Real-Time Gas Readings
Or Numerical Values
Or Abbreviated Text

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4. Activation
CAUTION: Before use, check the activate by date on the box. Do not use the
monitor if the activate by date has passed.
Note: The PM100 monitor is designed to operate continuously for the life of the instrument
and cannot be turned off once activated.
4.1. Activating the Monitor
To activate the monitor, press and hold the [Function key] for 3 seconds. While the key is
depressed, a 3-second count-up timer will be displayed. Once the counter reaches three
(3), release the [Function key].
The monitor will perform the following startup sequence.
The unit will display the gas type,firmware version, display/alarm test, followed by a 10-
is complete, the monitor defaultssecond stabilization countdown. Once the countdown
to Measurement mode, displaying the current gas readings and the icon.
Sensor readings may drift during shipping. All newly purchased monitors should be
bump tested to a known concentration of gas before use.
If sensor stabilization fails, the icon will appear on the display and no gas concentrations
will be displayed. Perform a calibration (see Calibration) or contact AimSafety for more
information.

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Month
Day
Hour
5. User Interface
The PM100 has two operational modes:
•Measuring Mode – Standard display operation with real-time gas readings always
displayed
•Basic Mode – Remaining sensor life will be displayed unless an alarm condition is
detected
Gas concentrations are displayed with gas specific units of measure based on the type of
gas to be detect. Oxygen concentrations are displayed in percent by volume (%Vol) and
toxic concentrations are displayed in parts per million. (PPM)
5.1. Display Modes
Measuring Mode is the default mode. Once the monitor is activated the meter will
continually display measure gas concentrations in real-time.
Basic Mode is an optional mode where the remaining sensor life will be displayed if the
detected gas levels are below the alarm threshold. The monitor will display the active gas
reading only after an alarm threshold has been exceeded. Basic mode can only be enabled
using the PM Link and software, or the Bump Test-Calibration Station.
O2
H2S
CO

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5.2. Menu Screens
From the Measurement screen, pressing the [Function key] will step to the next screen.
Note: If you do not press the [Function key] within 10 seconds, the display reverts to
the main screen.
Stealth Mode Press the [Function key] to advance to Stealth Mode (if enabled). Stealth is an
optional setting that disables all audible, vibrating alarms and alarm LEDs.
When Stealth is enabled, an “StL” screen is added to the menu to indicate that
the audible and vibrating alarms are disabled. The display alarm flags are the
only indication of an alarm condition.
Peak MIN Press the [Function key] to advance to Peak MIN indicated by the MIN icon on
the display (O2 only), with the numerical value displayed. The Peak MIN is the
lowest concentration of oxygen that the sensor has detected since the peaks
were last cleared.
Peak MAX Press the [Function key] to advance to Peak MAX indicated by the MAX icon on
the display, with the peak max concentration displayed. The Peak MAX is the
highest concentration of gas that the sensor has detected since the peaks were
last cleared.
Clear Peaks Press the [Function key] to advance to Clear Peaks indicated by “CLr” on the
display. To clear the peaks, press and hold the [Function key] for three seconds.
The unit will beep once, and the MIN/MAX icon will turn off.
Remaining Life Press the [Function key] to advance to Remaining Life indicated by one of three
icons on the display. Remaining life is the amount of time left on the monitor
before End-of-Life. The remaining life is displayed in months, days, or hours as
indicated by the display icons.
Alarm 1 Press the [Function key] to advance to Alarm Set Point 1 indicated by the 1 flag
on the display. This is the first (low for O2) set point that activates the monitors
alarms. The unit will store this alarm data in event logging.
Alarm 2 Press the [Function key] to advance to Alarm Set Point 2 indicated by the 2 flag
on the display. This is the second (high for O2) set point that activates the
monitors alarms. The unit will store this alarm data in event logging.
Firmware Press the [Function key] to advance to Firmware Version indicated by the V icon
on the display. This is the current firmware version that is loaded into the
monitor.
Calibration Press the [Function key] to advance to Calibration indicated by the calibration
cylinder bottle icon on the display. The calibration gas concentration will be
displayed. See Calibration for more information on monitor calibration.

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Menu Flow Chart
5.3. Alarm and Alerts
When the gas concentration exceeds the monitor’s alarm set points the alarms will
activate: The display will show the Alarm icon, the Alarm 1 or Alarm 2 icon, and the gas
level. The monitor will vibrate, the buzzer will sound, and the LEDs will flash.
Immediately exit the area to clean air. The alarms will clear once the gas concentrations go
below the alarm set points.
Measurement screen
Stealth (Optional)
Peaks MIN (O2 only)
Peaks MAX
Clear Peaks
Remaining Life
Alarm Set Point 1
Alarm Set Point 2
Firmware Version
Calibration

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Alarm and Alert indication chart
Alarm
Alarm Standard
LCD Display
Alarm and Vibration Display
Low Alarm Exceeds 1st
Alarm set point
Icons & gas
concentration
High Alarm Exceeds 2nd
Alarm set point
Icons & gas
concentration
Life
remaining
Below 30 days Icon
End-Of-Life in less than 30
days
End-Of-Life Past 24 months
Monitor has reached End-Of-
Life. (Replace the unit with a
new PM100)
Test failure
Sensor test
Or calibration
failure
Icon & buzzer Perform a successful
calibration to clear
Battery Low Low battery
power
Replace the unit with a new
PM100
Bump test Bump test due
Perform a successful bump
test to clear
Calibration Calibration due
Perform a successful
calibration to clear
Calibration
Failed Failed calibration
Perform a successful
calibration to clear

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5.4. Default Alarm Set Points
Note: Alarm levels can only be changed using the PM Link and software, or the Bump Test-
Calibration Station.
Gas Type
CO
H2S
O2
Low Alarm
35 ppm
10 ppm
19.5%
High Alarm
100 ppm
15 ppm
23.5%
5.5. Self-Test Reminder
The Self-Test reminder option can be enabled using the PM Link and software or the Bump
Test-Calibration Station. The Self-Test reminder can be configured to n/a (Off) or between 8
hours to 20 hours. The default configuration is set to “Off”, no Self-Test reminder will be
displayed.
When enabled, the monitor will prompt the user to perform the test by displaying “StS” on
the display when the test is due.
•To activate the test, press the [Function key].
The unit will then perform the following:
•Buzzer test
•LED test
•Vibration
•LCD test
•Display Alarm set point 1
•Display Alarm set point 2
•End
The user is required to ensure that all the tests pass successfully and that the alarm values
are set to the proper levels.
Do not use the monitor if any of the tests fail or if the alarm values are incorrect
End
LCD
Test
Buzzer
LED
Buzzer
Display
Alarm 1
Alarm 2

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5.6. Bump Test Reminder
The Bump Test due reminder option can be enabled using the PM Link and software or the
Bump Test-Calibration Station. The Bump Test reminder can be configured from n/a (Off) to
365 days. The default configuration is set to “Off”, no Bump Test reminder will be displayed.
When enabled, the monitor will prompt the user to perform the test by displaying “btS” on
the display when the test is due.
•Ensure that the sensor is reading zero (or 20.9% for Oxygen)
•Attach the calibration (cal) cap on top of the sensor inlet
•Connect the hose from the gas regulator of the calibration gas cylinder to the cal
cap. Ensure the calibration gas and gas concentrations match the sensor installed in
the instrument
•To activate the test, press and hold the [Function key] for 3 seconds and “tSt” will be
displayed
•Turn on the gas regulator
•Once gas is detected, “GAS” will be displayed
•After the test is passed, “SUC” and the icon will appear on the display followed by
the alarm notification
•Once the test has passed, remove the calibration cap and turn off the calibration
gas
•Allow a few minutes for the gas to dissipate
•After the gas has dissipated from the sensor, clear the sensor Peak values
If the sensor fails the bump test, an “FA” message with the icon will briefly display, then
the “bts” message will resume.
Check the calibration gas concentrations, cylinder expiration date, and the monitor gas
settings and re-test the unit. Or perform a full calibration as defined in the calibration
section.
If the Bump Test fails, do not use the monitor until a successful Bump Test or
Calibration is performed.
Bump Test Due
Apply Gas
Gas Detected
Test Passed
Remove Gas
Clear Alarm Flags
Main Screen

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6. Bump Test
A bump test is used to test that the monitor is working properly. During a bump test, a
known concentration of gas is applied to the sensor to verify that the sensor responds to
the gas, and the alarms activate. This is the only way to effectively confirm that all
characteristics of the monitor and the sensor are working correctly.
A bump test should be conducted before each day’s use.
Ensure that you are in a clean environment before performing a Bump Test.
The monitor must be calibrated if it fails a Bump Test.
To perform a manual Bump Test: (without the Bump Test Reminder active)
•Ensure that the sensor is reading zero (or 20.9% for Oxygen)
•Attach the calibration (cal) cap on top of the sensor inlet
•Connect the hose from the gas regulator of the calibration gas bottle to the cal cap.
Ensure the calibration gas and gas concentrations matches the sensor installed in
the instrument.
•Access the Calibration menu (see section Accessing the Calibration Menu)
•“CAL” and the icon are displayed.
•Press the [Function key] once and “CAL” and the icon will appear.
•Press the [Function key] again “btS” will be displayed.
•Press and hold the [Function key] for 5 seconds and “tSt” will be displayed
•Turn on the gas regulator
•Once gas is detected, “GAS” will be displayed
•After the test is passed, “SUC” and the icon will appear on the display followed by
the alarm notification and “btS”
•Once the test has passed, remove the calibration cap and turn off the calibration
gas. The monitor will default to the main screen after 20 seconds or you can
manually exit the calibration menu (see Exiting the Calibration Menu)
•Allow a few minutes for the gas to dissipate
•After the gas has dissipated from the sensor, clear the sensor Peak values (See Clear
Peaks)

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Test Failed
The unit is now ready for use. Otherwise do not use the monitor until the reason for the
discrepancy for the test has been determined and corrected.
If the sensor fails the bump test, an “FA” message with the icon will briefly display
Check the calibration gas concentrations, cylinder expiration date, and the monitor gas
settings and re-test the unit. Or perform a full calibration as defined in the calibration
section.
If the Bump Test fails, do not use the monitor until a successful Bump Test or
Calibration is performed.
Bump Test
Apply Gas
Gas Detected
Test Passed
Remove Gas
Clear Alarm Flags
Main Screen

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Fresh Air Calibration
Span Calibration
Bump Test
Exit
7. Calibration
Calibration is the process of adjusting the sensor’s response by using a specific
concentration of calibration gas. Sensors will drift for a variety of reasons, so it is important
to perform a full calibration periodically to ensure that the sensors response to the target
gas are accurate. A full calibration consists of two points, a Fresh Air Calibration and a Span
Calibration.
Fresh Air Calibration adjusts the zero offset of the toxic sensor or sets the oxygen sensor to
20.9% Vol.
Span Calibration adjusts the sensors response to gas to account for sensor drift. It is
recommended to perform a Fresh Air Calibration prior to a Span Calibration.
CAUTION: For O2units: Initial calibration is performed on all devices prior to
shipment. Once received, calibration should be performed monthly (or quarterly)
depending on frequency of use.
All alarms are muted during calibration.
7.1. Accessing the Calibration Menu
To access the calibration menu:
•Press the [Function key] to navigate to the Calibration screen.
•While the Calibration screen is displayed, press and hold down the [Function key]
for 5 seconds to access the Calibration mode.
Once the Calibration menu is accessed, “CAL” and the icon will be displayed. Calibration
menu has four options:
•Fresh Air Calibration
•Span Calibration
•Bump Test
•ESC – Exit Calibration Mode
7.2. Exiting the Calibration Menu
Press the [Function key] until “ESC” is displayed on the screen. Press and hold the [Function
key] for 5 seconds, the monitor will return to the Calibration screen. Press the [Function
key] again and the unit will return to the Measurement screen.
Note: If you do not press the [Function key] within 20 seconds, the display reverts to the
main screen.

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7.3. Fresh Air Calibration
Fresh Air Calibration must be performed in a clean environment that is free from
other gases (calibration is assumed to be performed in an environment with an
Oxygen concentration of 20.9% Vol.). Fresh Air Calibration should not be performed in
a confined space.
To perform a Fresh Air Calibration:
•Access the Calibration menu.
•“CAL” and the icon will be displayed.
•Press and hold the [Function key] for 5 seconds to start the Fresh Air Calibration.
•When the calibration starts, a countdown (starting at 10) will appear on the screen.
Note: Press the [Function key] during the 10 second countdown to abort.
•Once the countdown is complete “CAL”, the and icons will be displayed
indicating a successful Fresh Air Calibration.
Note: If you do not press the [Function key] within 20 seconds, the display reverts to
the main screen.
icon will appear on the display. If this continues, please contactIf calibration fails, the
the sales representative or AimSafety Technical Support.

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7.4. Span Calibration
When performing a Span Calibration only use certified calibration gas at the required
concentration level. Do not use expired calibration gas.
To perform a Span Calibration:
•Access the Calibration menu.
•“CAL” and the icon are displayed.
•Press the [Function key] once and “CAL” and the icon will appear.
•Attach the calibration (cal) cap on top of the sensor inlet.
•Connect the hose from the gas regulator of the calibration gas bottle to the cal cap
•Press and hold the [Function key] for 5 seconds to start the Span Calibration.
•When the calibration starts, a 90-second countdown displays.
Note: The countdown is only 60 seconds for O2
•Turn on the calibration gas.
•Once completed, the icon and the current gas measurement readings will appear
on the display.
•The device will return to Measuring mode.
•Turn off the calibration gas and remove the calibration cap.
•Clear the Peak values for the sensor. (See Clear Peaks)
All alarms are muted for approximately 10 minutes after a successful span calibration.
If the calibration fails, the and icons and CAL will cycle on the display until a
successful calibration is performed. Contact the sales representatives or AimSafety
Technical Support if a successful calibration cannot be performed.
Default Calibration gas concentrations.
Default calibration gas concentrations can be changed using the PM Link and PC software
or with the Bump Test – Calibration Station.
Gas Type
O2
CO
H2S
Concentration
18.0% Vol
100 ppm
25 ppm

PM100 User’s Manual
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8. Event Log
Event logging occurs anytime that an alarm condition is met. Once an alarm condition is
met the monitor will automatically save that event in the memory. The monitor can store
up to 30 events, once more than 30 events are stored, any new events overwrite the oldest
ones. The stored log events can be downloaded using the PM Link and PC software or or
with the Bump Test – Calibration Station.
Event log captures the following monitor information:
•Product Name
•Serial number
•Log Type
•Firmware version
•Alarm setpoints
•Life remaining
•Total Number of Events
•Duration of Events
•Zero Calibration date
•Span Calibration date
Each alarm event records the followings event details:
•Date
•Time
•Duration
•Sensor Readings
•Alarm Type
See the PM Link PC software and Bump Test-Calibration Station manual for more
information on Event Log.

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9. Maintenance and Cleaning
The PM100 monitor is designed to operate continuously for the life of the unit and cannot be
turned off once activated. It is important to avoid the following activities as they will
deplete the battery lifetime to less than 24 months.
1. Frequent or prolonged alarm activation. (Normal Alarm use: 2 minutes per day)
2. Unnecessary [Function key] operation
3. Connecting the PM Link frequently (except for regular bump testing/calibration)
9.1. Maintenance
Do not disassemble unit or attempt to repair or modify any component of this instrument.
This instrument contains no user serviceable parts, and substitution of components may
impair intrinsic safety which may adversely affect product performance.
9.2. Cleaning
CAUTION: Do not attempt to clean the instrument in a hazardous environment. Cleaning
with a dry cloth may generate a static charge and result in an explosion if located in a
hazardous environment.
Occasionally clean the monitor with a soft cloth. Do not use detergents or chemicals. If
necessary, use a damp cloth (water only). It is recommended to install the Calibration Cap
before cleaning the monitor housing, to keep dirt, dust, or moisture away from the sensor
openings and to help keep the sensor filter clean.
Visually inspect the monitor and the IR port window on the top of the monitor. Wipe it with
a soft cloth as needed.