Alfain CS 600W User manual

ALFA IN a.s. © NA10-01
COOLING UNIT
CS 600W / CS 600WA
INSTRUCTION MANUAL

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ALFA IN a.s. © NA31-01
CONTENT:
1 .......................................................................... WARNINGS
2 ...................................................................INTRODUCTION
3 ......................................................................DESCRIPTION
4 ......................................................... CONDITIONS OF USE
5 .........................................................................SETTING UP
6 .........................................................TROUBLE SHOOTING
7 ............................ THE WARRANT POLIC STATEMENT
8 ..................................... DECLARATION OF CONFORMIT
................................................................................................

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1 WARNINGS
It is important that instruction booklet be kept with the appliance for
future reference. he following warnings are provided in the interests of
overall safety. You must read them carefully before installing or using
the appliance.
• When unpacking the appliance, check that is not damaged. If in
doubt, do not use it and contact the service centre.
• his appliance is designed to be used by qualified persons. Other
people must not be allowed operate with that.
• Any electrical work required to install this appliance must be carried
out by a qualified electrician.
• After having installed the machine, check that it is not standing on its
electrical supply cable.
• Do not overload the appliance. Follow the instruction in this
instruction booklet.
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2 INTRODUCTION
INTRODUCTIONINTRODUCTION
INTRODUCTION
CS 600W / CS 600WA are cooling units for cooling MIG/MAG, IG
or plasma cut torches. he appliances can be used for cooling
resistance welding appliances too.
CS 600WA is equipped with electronic that automatically switches
the pump off if there is no electromagnetic field detected (no welding
had been performed) . CS 600W is not equipped with this function.

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3 DESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION
3.1 MAIN PARTS
1
2
3
4
5
6
7
8
9
10
12
11
Fig 1: Main parts

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pos. Description Note
.
1 Quick connectors
2 Cable outlet 13,5mm WA
3 Main switch P-C1553AB
3 Mode switch P-C5503 WA
4 PCB ID 1.0 WA
5 ank connector
6 Pump connector
7 Heat exchanger
8 Water hoses
9 Pump with propeller
10 Connecting cable WA
11 Panel socket 35 WA
12 Cable plug 35 WA
3.2 TECHNICAL DATA
COOLING UNITS 600W- 600WA
ank max 4,5 l
Max. pressure 0,35MPa Q=0l/min
Max. flow 10l/min p=0MPa
Cooling power 1100W
Q=2l/min, liquid temperature 60 °C,
surrounding temperature 20°C
Cooling liquid B C-15 ( IG) or anti freezing liquid for
alu
minium motors (MIG/MAG)

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ALFA IN a.s. © NA31-01
aluminium motors (MIG/MAG)
Input 300VA
Mains 230V/50Hz
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4 CONDITIONS OF USE
CONDITIONS OF USECONDITIONS OF USE
CONDITIONS OF USE
Please read 1 WARNINGS
Cooling units CS 600W must be protected from:
• humidity and rain
• taking impurities into the cooling circuit
• freezing the cooling fluid
• runnig the pump without the cooling fluid
• Starting the machine without the torch being connected into the
circuit
• mechanical damage


 NOTE 


he Connecting cable (Fig. , pos 10) is designed to be connected
into machines up to 350A (DC=60%). In case of connecting into
stronger machines it would be necessary to change this Connection
cable to stronger one (minimum 70 mm
2
)
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5 SETTING UP
SETTING UPSETTING UP
SETTING UP
1. Place the cooling unit into sufficient place near the welding machine.
2. Check the level of the cooling liquid. he level should be between
the red and blue signs (see the front panel of the cooling unit). In
case there is not enough of cooling liquid, fill it. For MIG torches it is
possible to use mixture of pure water and anti freezing liquid for
aluminium motors (2:1), for IG torches use original cooling liquids
recommended by torch manufacturer.

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ALFA IN a.s. © NA31-01
3. Connect the blue signed water quick connector into the blue signed
water connector on the cooling unit (Fig. 1, pos. 1).
4. Analogically do it with the red signed water connectors.
5. By means of the main switch switch the machine ON (I) (Fig 1. pos
3). In case of CS 600WA set the desired mode by the right part of
the switch (Fig 1. pos 3).
• M- manual, pump runs permanently (LED is on)
• A- automatic, the pump is running just in case that welding is
performed and for a certain time after finishing welding (ca 4-6
min).
5.1 CONNECTING THE COOLING UNIT AND
THE POWER SOURCE IN AUTOMATIC
MODE (ONLY CS 600 WA)
1. he Cable plug 35 (Fig. 1, pos 12) connect into the earthing
connecting socket on the power source (welding machine,
plasma cut ...)
2. Earthing cable of the power source connect into the Panel socket
35 (Fig. 1, pos 11)
5.2 MAINTENANCE
We have designed this machine so as to reduce the amount of
maintenance required to a minimum. Despite this, to keep the machine
in perfect working order, you will need to arrange for a small amount of
basic maintenance.
NO E Only trained personnel are permitted to work inside the
machine.
BEFORE OPENING HE MACHINE, CU OFF I S ELEC RICAL
POWER BY REMOVING HE PLUG FROM HE MAINS SUPPLY
SOCKE .
Every six months, open the machine and clean it inside, using
compressed dehumidified air.
CAU ION. DO NO USE COMPRESSED AIR A OO HIGH A

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PRESSURE. YOU COULD DAMAGE HE ELEC RONIC
COMPONEN S.
With the same frequency, check the water quick connectors.
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6 TROUBLE SHOOTING
TROUBLE SHOOTINGTROUBLE SHOOTING
TROUBLE SHOOTING
If there all cooling liquid is lost air gets into the cooling circuit. In
this case:
1. Switch the cooling unit off.
2. fill the tank with a proper cooling liquid. (For MIG torches it is
possible to use mixture of pure water and anti freezing liquid for
aluminium motors (2:1), for IG torches use original cooling liquids
recommended by torch manufacturer.)
3. Disconnect red signed water quick connector of the torch from the
water quick connector of the cooling unit (Fig. 1, pos. 1)
4. Switch the cooling unit ON for a short time
5. When the pump starts pumping the cooling liquid, switch the cooling
unit off and put back the torch connector.
THE WARRANTY POLICY
STATEMENT
he cooling units are guaranteed 12 months from date of invoice.
Defects caused by natural wear or accidental damage (wrong
assembly, defective maintenance, abnormal use ...) or by modification
of the product, which has not been accepted in writing by the
manufacturer, are not included in the guarantee.
Guarantee covers free of charge replacement of parts, which have
been admittedly defective (transport included).
Labour executed by the distributor is entirely at their cost. However,
if you request, labour can be performed free of charge by ALFA IN, in its
factory. In this case, transport to and from ALFA IN will be at the
distributor’s costs.

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8 DECLARATION OF CON
DECLARATION OF CONDECLARATION OF CON
DECLARATION OF CONFORMITY
FORMITYFORMITY
FORMITY
We ALFA IN a.s. hereby state that the cooling units of types
CS 600 W, CS 600 WA
are in compliance with the directives
• 89/336/CEE
• 92/31/CEE
• 93/68/CEE
and the following standards apply:
• EN 60204-1
02
Vladimir Holy, General manager
ALFA IN a.s.,
Nova Ves 74, 694 21 Okrisky - CZ
tel.: [phone], fax. [phone]
www.alfa-in.cz, [email protected]