Allen-Bradley AT16 User manual

PARTS & DECALS
MANUAL
Manual Part #: 056841P | Revision: E
Language: English | Original Instructions
TRACK BUGGIES
AT16

For information regarding the following, please see “AT16 - Safety & Operator Manual”
• Warranty Information
• Dealer Information
• How to identify the Model / Serial Numbers on the machine
• Engine Detail

056841P Page 3
SECTION 1
PARTS
AT-16 Track Buggy
OPERATIONS - PARTS MANUAL
This manual covers the products listed below:
Part No. Description
074920 BUGGY, TRACK, AT-16, ELECTRIC START

GENERAL
INFORMATION
Table of Contents
Table of Contents.................................................................................................... 4
Factor Service Information ...................................................................................... 5
Replacement Parts Procedures ............................................................................... 6
1 PARTS .................................................................................................................... 7
Track Tensioner and Wheel Assembly..................................................................... 8
Track Roller Assembly & Parts List.......................................................................... 10
Track Bogey Assembly & Parts List......................................................................... 11
Right Track Assembly ............................................................................................. 14
Lever Assembly....................................................................................................... 16
Hydraulic Tank Assembly & Parts List ..................................................................... 20
Hydraulic System, Illustration .................................................................................. 21
Electrical Schematic................................................................................................ 26
Cabinet Assembly ................................................................................................... 28
Engine Mount Assembly.......................................................................................... 30
Stand Assembly ...................................................................................................... 32
Track Assembly ...................................................................................................... 34
Fuel System Assembly ............................................................................................ 36
Control Panel Assembly........................................................................................... 38
Bucket Assembly .................................................................................................... 40
Skid Plate Assembly & Parts List............................................................................. 42
Handle Bar Assembly & Parts List ........................................................................... 43
2 DECALS .................................................................................................................. 45
Decal Layout (Right Side) & Parts List ..................................................................... 46
Decal Layout (Left Side) & Parts List ....................................................................... 47
Manual Revision...................................................................................................... 48
Sect No. Title Page

GENERAL
INFORMATION
This section contains the illustrated drawings and parts list for help in identifying and/or ordering replacement parts for your
machine. Follow the instructions in the front section of this manual “Ordering Parts” when ordering replacement parts to
insure prompt and accurate delivery.
The FRONT and/or REAR orientations are dened from the operator’s view of sitting on machine (SOM).
All set screws have blue (LOC-TITE™) applied at the
factory. If set screw is removed or loosened for any
reason re-apply blue (LOC-TITE™).
All grease ttings are capped with CAP PLUG GC-5
(AEC PN 015692) to protect the tting. If cap becomes
missing or damaged replace it as soon as possible.
Anti-Seize is applied at the factory to drive line couplings,
and moving components. If these parts are disassembled re-apply a light
coat of a graphite based anti-seize.
Factor Service Information

GENERAL
INFORMATION
We recommend AEC quality replacement parts, available from the AEC Customer Service Department or your nearest AEC
Dealer.
Part numbers are subject to change without notice. Part numbers might be different outside of the United States of America.
Use part numbers listed in the applicable parts list table when you place your order. If a part number changes, the AEC
Customer Service Department or your nearest AEC dealer will have the latest part number for the replacement part.
Remember when you order replacement parts, you will need your model number and serial number. These are the num-
bers that you have recorded in the UNIT ID section of this manual. Please order replacement parts by the appropriate part
number, not the key number.
This manual contains an illustrated parts list for help in ordering replacement parts for your machine. Follow the instructions
below when ordering parts to insure prompt and accurate delivery:
1. All orders for service parts - include the serial number for the machine. Shipment
will be delayed if this information is not available.
2. Include correct description and part number from the “PARTS” Section 4.
3. Specify exact shipping instructions, including the preferred routing and complete destination
address.
4. DO NOT return parts to AEC without receiving written authorization from AEC. All authorized
returns must be shipped pre-paid.
5. When placing an order, please contact the AEC Dealer nearest you.
All information, specications, and illustrations in this manual
are subject to change without notice and are based
on the latest information at the time of publication.
Replacement Parts Procedures

SECTION 1: PARTS

056841PPage 8
SECTION 1
PARTS
17
8
5
634
2
12
10
13
9
14
15
16
11
Track Tensioner and Wheel Assembly

056841P Page 9
SECTION 1
PARTS
ITEM PART NO. DESCRIPTION QTY
1 011238 FASTENER, NUT HEX NYLOK 1/2-13 2
2 011490 FASTENER, FW HARDENED 1/2 2
3 056719 BEARING, 6204-2RS C/3 2
4 056720 SEAL, I.S.P. 20 X 47 X 7 A-NBR SEAL 2
5 056728 IDLER WHEEL WELDMENT 1
6 056729 AXLE F/ IDLER 1
7 056736 SHIELD 2
8 056760 RETAINING RING, INT, 1 13/16 2
- 056762 ASSEMBLY, IDLER (INCLUDES ITEM # 1-8) 1
9 010112 FASTENER, NUT HEX 3/4-10 2
11 056662 IDLER ADJ SCR WELDMENT 1
12 056733 IDLER ARM WELDMENT 1
13 056762 IDLER WHEEL ASSEMBLY 1
14 064848 SPRING RETAINER, FRONT 1
15 064850P IDLER SPRING 1
16 056926 SPRING RETAINER, BACK 1
Track Tensioner and Wheel Assembly,
Parts List

056841PPage 10
SECTION 1
PARTS
ITEM PART NO. DESCRIPTION QTY
- 056761 ROLLER ASSEMBLY -
1 011238 FASTENER, NUT HEX NYLOK 1/2-13 2
2 011490 FASTENER, FLAT WASHER, HARDENED 1/2” 2
3 056710 AXLE F/ ROLLER 1
4 056718 ROLLER 1
5 056719 BEARING, 6204-2RS C/3 2
6 056720 SEAL, I.S.P. 20 X 47 X 7 A-NBR 2
7 056736 SHIELD 2
8 056760 RETAINING RING, INT, 1 13/16 2
12
7
6
8
5
4
3
Track Roller Assembly & Parts List

056841P Page 11
SECTION 1
PARTS
ITEM PART NO. DESCRIPTION QTY
1 010513 FITTING, 1/4-28 STR GREASE 1
2 056632 IDLER BOGEY 1
3 056761 ROLLER ASSEMBLY 2
Use Mobilith SHC220
or equivalent on all
grease ttings.
3
2
1
Track Bogey Assembly & Parts List

056841PPage 12
SECTION 1
PARTS
28 2
9
22
15 19
18
29
17
31
10 8
20
23
37
35
36
34
25
14
5
26
4
12
1
13
Left Track Assembly

056841P Page 13
SECTION 1
PARTS
ITEM PART # DESCRIPTION QTY
- 056674 ASSEMBLY, LEFT TRACK -
1 010003 FASTENER, HHCS 1/4-20 X 1 1
2 010037 FASTENER, HHCS 3/8-16 X 1-1/4 GR 5 1
4 010091 FASTENER, LOCK WASHER, 3/8” 8
5 010093 FASTENER, LOCK WASHER, 1/2” 4
8 010112 FASTENER, NUT HEX 3/4-10 2
9 010464 FASTENER, NUT NYLOK 3/8-16 1
10 010513 FITTING, 1/4-28 STR GREASE 1
11 011490 FASTENER, FLAT WASHERV HARDENED 1/2 1
12 015884 SCREW, 3/8-16x1 SCKT CAP 8
13 020542 FASTENER, NUT STOVER LOCK 1/4-20 1
14 037798 FASTENER, HHCS 1/2-13 X 1 1/2 GR8 4
15 049351 FASTENER, NUT 3/4-10 GR 8 NYLOCK HEX 1
16 052802 DECAL, LEFT ARROW GREASE FITTING 1
17 066561 DECAL, RIGHT ARROW GREASE FITTING 1
18 056633 BOGEY ASSEMBLY 1
19 056636 FASTENER, HHCS 3/4-10 X 7 1/2” GRADE 8 ZINC 1
20 056652 TRACK FRAME, LEFT HAND 1
21 056662 IDLER ADJ SCR WELDMENT 1
22 056675 TRANSMISSION LEFT HAND, HYDROSTATIC 1
23 056676 RUBBER TRACK, 180X72X42 1
24 056733 IDLER ARM WELDMENT 1
25 056738 SPROCKET 1
26 056739 HUB F/ SPROCKET 1
27 056741 SPANNER TUBE 1
28 056743 ACTUATION ARM 1
29 056761 ROLLER ASSEMBLY 5
30 056762 IDLER WHEEL ASSEMBLY 1
31 064848 SPRING RETAINER 2
32 056937 COMP SPRING, 4” 1
33 056947 STOP F/ SPRING 1
34 059523 KEY, WOODRUFF, 5/16 X 1 1
35 42103-64 FASTENER, NUT 1”-20 CASTLE 1
36 42113-05 PIN, COTTER 1/8 x 1-1/2 1
37 010088 FASTENER, FW 1 1
38 056738P ASSEMBLY, SPROCKET (INCLUDES ITEM #’s: 4, 12, 26 ,27) 1
Left Track Assembly, Parts List

056841PPage 14
SECTION 1
PARTS
21
31
17
30
25
30
19
9
32
23
13
5
37
36
427
26
15 6
35
2
29
10
14
1
24
Right Track Assembly

056841P Page 15
SECTION 1
PARTS
ITEM PART # DESCRIPTION QTY
- 056677 ASSEMBLY, RIGHT TRACK -
1 010003 FASTENER, HHCS 1/4-20 X 1 1
2 010037 FASTENER, HHCS 3/8-16 X 1-1/4 GR 5 1
4 010088 FASTENER, FLAT WASHER, 1” 1
5 010091 FASTENER, LOCK WASHER, 3/8” 8
8 010102 FASTENER, NUT HEX 3/8-16 1
9 010112 FASTENER, NUT HEX 3/4-10 2
10 010464 FASTENER, NUT NYLOK 3/8-16 1
11 010513 FITTING, 1/4-28 STR GREASE 1
12 011490 FASTENER, FW HARDENED 1/2 1
13 015884 SCREW, 3/8-16x1 SCKT CAP 8
14 020542 FASTENER, NUT STOVER LOCK 1/4-20 1
15 037798 FASTENER, HHCS 1/2-13 X 1 1/2 GR8 4
16 049351 FASTENER, NUT 3/4-10 GR 8 NYLOCK HEX 1
17 066551 DECAL, LEFT ARROW GREASE FITTING 1
18 052803 DECAL, RIGHT ARROW GREASE FITTING 1
19 056633 BOGEY ASSEMBLY 1
20 056636 FASTENER, HHCS 3/4-10 X 7 1/2” GRADE 8 ZINC 1
21 056654 TRACK HSNG WELDMENT, RH 1
22 056662 IDLER ADJ SCR WELDMENT 1
23 056676 RUBBER TRACK, 180X72X42 1
24 056678 TRANSMISSION RH HYDROSTATIC 1
25 056733 IDLER ARM WELDMENT 1
26 056738 SPROCKET 1
27 056739 HUB F/ SPROCKET 1
28 056741 SPANNER TUBE 1
29 056743 ACTUATION ARM 1
30 056761 ROLLER ASSEMBLY 5
31 056762 IDLER WHEEL ASSEMBLY 1
32 056926 SPRING RETAINER 2
33 064850-P COMP SPRING, 4” 1
34 056947 STOP F/ SPRING 1
35 059523 KEY, WOODRUFF, 5/16 X 1 1
36 42103-64 FASTENER, NUT 1”-20 CASTLE 1
37 42113-05 PIN, COTTER 1/8 x 1-1/2 1
38 056738P ASSEMBLY, SPROCKET (INCLUDES ITEM #’s: 5, 13, 26 ,27) 1
Right Track Assembly, Parts List

056841PPage 16
SECTION 1
PARTS
Components eliminated for clarity.
Parts List on Page 70-71
10
29
31
38
40
22
5
45
44
26
24
11
Lever Assembly

056841P Page 17
SECTION 1
PARTS
Lever Assembly, Continued
28
12
6
21
7
17
42
25
12 3
49
45
5
8
4
48
23
41
39
32 9
40
38
19
10
14
36
37
34
16
50
9
1
18
Components eliminated for clarity.
Parts List on Page 70-71

056841PPage 18
SECTION 1
PARTS
ITEM PART # DESCRIPTION QTY
1 010003 FASTENER, HHCS 1/4-20 X 1 4
2 010023 FASTENER, HHCS 5/16-18 X 1-3/4 7
3 010024 FASTENER, HHCS 5/16-18 X 2 GR 5 2
4 010035 FASTENER, HHCS 3/8-16 X 3/4 2
5 010039 FASTENER, HHCS 3/8-16 X 1 3/4” LONG GR5 2
6 010069 FASTENER, HHCS 1/2-13 X 1-1/2 2
7 010087 FASTENER, FW 3/4 1
8 010102 FASTENER, NUT HEX 3/8-16 2
9 010103 FASTENER, NUT HEX 3/8-16 5
10 010464 FASTENER, NUT NYLOK 3/8-16 5
11 011238 FASTENER, NUT HEX NYLOK 1/2-13 2
12 012612 FASTENER, NUT HEX NYLOCK 5/16-18 9
13 012982 FASTENER, FW 5/8” ZINC PLATED 1
14 017751 FASTENER, FW HARD A325 3/8 (p) 2
15 020542 FASTENER, NUT STOVER LOCK 1/4-20 2
16 021368 SCR, 3/8-24X1 HEXHD CAP, GR8 1
17 026447 NUT, 3/4-10 SELFLOCK THIN HEX 1
18 029671 FASTENER, NUT HEX 1/4-20 NYLOC 2
19 040488 HHCS, 3/8-16 X 6 1/2 1
20 048929 BEARING, Ø3/4 ID PLASTIC FLANGE 2
21 056389 SHOULDER SPACER, 6294K444 2
22 056395 PIVOT WELDMENT F/STEERING 1
23 056407 HANDLE F/ STEERING 1
24 056408 STEERING HANDLE WELDMENT 1
25 056656 FRAME WELDMENT 1
Lever Assembly, Parts List

056841P Page 19
SECTION 1
PARTS
ITEM PART # DESCRIPTION QTY
26 056691 UNDERCARRIAGE ASSEMBLY 1
27 056707 REAR PANEL, LOWER 1
28 056711 NYLON BEARING 6389K621 4
29 056712 SPANNER TUBE 1
30 056713 3/8-16 ALL THREAD, 11 1/2” 1
31 056716 BELL CRANK WELDMENT 2
32 056735 THREADED ROD F/ STEERING 2
33 056744 HSNG WELDMENT F/ STEERING 1
34 056751 BRAKE CONTROL BRKT 1
35 056752 BACK PANEL, UPPER 1
36 056754 COMPRESSION SPRING, 3” , 9657k437 1
37 056755 BRAKE SPRING BRKT 1
38 056763 BRAKE CABLE, TRACK BUGGY 1
39 056764 BRAKE LEVER W/ SWITCH, TRACK BUGGY 1
40 056765 OD CABLE, TRACK BUGGY 2
41 056766 HI-LO LEVER, TRACK BUGGY 1
42 056768 STEERING CABLE, TRACK BUGGY 2
44 056769 CABLE CLAMP 2
45 056770 BALL JOINT 3/8” 4
46 056771 BALL JOINT, 1/4” 2
47 056780 CABINET SIDE WELDMENT 2
48 056874 FOAM HANDLE GRIP 1
49 056877 SPACER 4
50 059516 COUPLING NUT, 3/8-24 X 1 3/4 1
Lever Assembly, Parts List Continued

056841PPage 20
SECTION 1
PARTS
ITEM PART NO. DESCRIPTION QTY
1 038664 #10 HOSE CLAMP 2
2 045948 FITTING, 7574051 MAGNETIC PLUG 1
3 046732 SUCTION STRAINER TMF-02-06 1
4 047518 FTG, F2404-8-8 1
5 056421 FILLER BREATHER 1
6 056758 HYDRAULIC OIL TANK 1
7 067292 FITTING, F2650-10-10-10-10-O 1
8 067293 FITTING, 6402-8-10 1
9 052900 HOSE, HS-TB-9 1
10 052883 PLUG 1
7
2
1
9
10 8
5
6
3
4
Hydraulic Tank Assembly & Parts List