Allen-Bradley ArmorBlock MaXum 4 User manual

Publication 1792D-IN017B-EN-P - September 2000
Installation Instructions
ArmorBlock MaXum 4 Input Module
Series B
(Cat. No. 1792D-4BV0D)
This ArmorBlock MaXumI/O module (Cat. No. 1792D-4BV0D) is a
stand-alone 24V dc I/O product which communicates via a
DeviceNetnetwork. The sealed housing of this module requires no
enclosure.
This model has 4 inputs. Inputs are 24V dc automatically configured
for PNP (sourcing) or NPN (sinking) devices. Diagnostic features
included are short circuit and open wire detection reported to the
point level. Local logic control has been added to the Series B version
of this product.
41455

2ArmorBlock MaXum 4 Input Module Series B
Publication 1792D-IN017B-EN-P - September 2000
Package Contents
Your package contains:
•1 ArmorBlock MaXum Module
•Installation Instructions
(Note: Cable bases are ordered and shipped separately.)
European Union Directive Compliance
If this product has the CE mark it is approved for installation within
the European Union and EEA regions. It has been designed and
tested to meet the following directives.
EMC Directive
This product is tested to meet Council Directive 89/336/EEC
Electromagnetic Compatibility (EMC) and the following standards, in
whole or in part, documented in a technical construction file:
•EN 50081-2 EMC - Generic Emission Standard, Part 2 -
Industrial Environment
•EN 50082-2 EMC - Generic Immunity Standard, Part 2 -
Industrial Environment
This product is intended for use in an industrial environment.
Low Voltage Directive
This product is tested to meet Council Directive 73/23/EEC Low
Voltage, by applying the safety requirements of EN 61131-2
Programmable Controllers, Part 2 - Equipment Requirements and
Tests.
For specific information required by EN 61131-2, see the appropriate
sections in this publication, as well as the following Allen-Bradley
publications:
•Industrial Automation Wiring and Grounding Guidelines For
Noise Immunity, publication 1770-4.1
•Automation Systems Catalog, publication B113

ArmorBlock MaXum 4 Input Module Series B 3
Publication 1792D-IN017B-EN-P - September 2000
Install Your ArmorBlock MaXum I/O Module
To install the module:
•Set the node address
•Mount the module to the cable base
•Connect the cord sets
•Communicate with the module
These steps are explained in more detail in the following
procedures.
Set the Node Address
Valid node addresses are 00 to 63.
Set the node address using the rotary switches, RSNetWorx for
DeviceNet, DeviceNetManager, or other software configuration
tool. Setting the switches between 64 to 99 lets the software have
address control.
Each module is shipped set for node address 63. The switches are
located on the underside of the module. The two switches are:
•MSD (most significant digit)
•LSD (least significant digit)
To reset the node address, use a small blade screwdriver to rotate the
switches. Line up the small black dot on the switch with the number
setting you wish to use.
The rotary switches are read at module power up only. Settings
between 64 and 99 cause the module to use the last valid node
address stored internally. Example: The last setting was 40. If a
change is made to 68, and then you power up, the address will
default to 40.
The module is equipped with AutoBaud detect. AutoBaud lets the
module read the settings already in use on your DeviceNet network
and automatically adjusts to follow those settings.

4ArmorBlock MaXum 4 Input Module Series B
Publication 1792D-IN017B-EN-P - September 2000
See the illustration of the node address below.
Install the Module
This module mounts to the following cable bases:
•1792D-CBFM for KwikLinkflat media installation
•1792D-CB12 for 12mm drop cable installation
•1792D-CB18 for round media trunk connection
•or other optional cable base assembly
IMPORTANT The cable base should already be installed. See
publication 1792D-IN009B-EN-P for information on
installing the cable base.
NODE ADDRESS
(00-63 PGM)
LSDMSD
012
3
4
5
89
76
012
3
4
5
89
76
Bottom View of Module
Example: Node Address is set at 62, see small black dots. 30703-M

ArmorBlock MaXum 4 Input Module Series B 5
Publication 1792D-IN017B-EN-P - September 2000
To install the module:
1. Position the module over the mounted cable base. Align the
three captive screws in the module with the accepting
receptacles in the base.
2. Tighten the screws with a torque of 8 inch-pounds to secure
the module to the base.
Note: Dimensions change according to the cable base and module
combination used.
IMPORTANT Proper alignment of the screws is necessary to
complete the connections between the module
contacts and the cable contacts.
Align the screws to
properly assemble
the module to the
base.
41517
2.7(68.6)
1.9 (48.26)
Cable Base
1792D-CBFM is used
for this example.
Assembled
dimensions in
(mm)
4.72 (120)

6ArmorBlock MaXum 4 Input Module Series B
Publication 1792D-IN017B-EN-P - September 2000
Connect the Input Cord Sets to the MaXum Module
This module uses 5 pin micro (12mm) style PCB mounted connectors.
Four micro caps cover the connectors on your module. Remove the
caps and connect your cables to the appropriate ports.
Use the micro caps to cover and seal unused ports. A Pinout diagram
for the connector is shown next.
Please refer to publication 889-5.0 for Rockwell Automation cables
and cord sets offerings.
IMPORTANT If the devices (sensors) connected to the input
connections require Class 2 power to operate, the
DeviceNet connections of this equipment must be
powered by a Class 2 source.
ATTENTION
!
•Make sure all connectors and caps are
securely tightened to properly seal the
connections against leaks and maintain IP67
requirements.
•For maximum noise immunity, input and
output cable return wires must be properly
terminated. When inputs and outputs are
connected in loopback, return wires should
be connected together.
•I/O cable length should be less than 30
meters.
15
3
4
2
41452
Input Micro-Connector
(View into Socket)
Pin 1 Sensor Source Voltage
Pin 2 Not Used
Pin 3 Return Logic Ground1
Pin 4 Input
Pin 5 Not Used
1. Logic Ground is approximately 0.4V above DeviceNet V-measured at the module.

ArmorBlock MaXum 4 Input Module Series B 7
Publication 1792D-IN017B-EN-P - September 2000
Input connectors for this module are shown below.
DeviceNet Cable
DeviceNet cables are described in the installation publications for the
cable base assembly of your choice. Refer to the following
publications:
•1792D-IN009B-EN-P ArmorBlock MaXum Cable Base
Installation Guide
•DN-6.7.2 DeviceNet Cable Planning and Installation Manual
Communicate With Your ArmorBlock MaXum Module
This ArmorBlock module’s I/O is exchanged with the master through
a poll, change-of-state, or cyclic connection.
The module produces or consumes data as follows:
Cyclic - allows configuration of the block as an I/O client. The block
will produce and consume its I/O cyclically at the rate configured.
Type of I/O Connections Consumes Produces
Cyclic 0 Byte 2 Bytes
Polled 0 Byte 2 Bytes
Change-of-State 0 Byte 2 Bytes
41461
Input 0
Input 1 Input 2
Input 3
Connector A
Connector B Connector C
Connector D

8ArmorBlock MaXum 4 Input Module Series B
Publication 1792D-IN017B-EN-P - September 2000
Polled - a master initiates communication by sending its polled I/O
message to the module. The 4 input module scans the inputs and
fault bits producing a response that reflects their status.
Change-of-state - productions occur when an input changes or a
fault condition occurs. If no input or fault condition change occurs
within the expected packet rate, a heartbeat production occurs. This
heartbeat production tells the scanner module that the module is alive
and ready to communicate.
Refer to the table below for the word/bit definitions.
The DeviceNet Network uses advanced network technology,
producer/consumer communication, to increase network
functionality and throughput. Visit our web site at http://
www.ab.com/networks for producer/consumer technology
information and updates.
Bit 0706050403020100
Produces0ISC-DISC-CISC-BISC-AI3I2I1I0
Produces 1 RSVD RSVD RSVD RSVD OW-D OW-C OW-B OW-A
Where: OW = Off Wire I = Input ISC = Input Short Circuit in Sensor Source
Voltage RSVD = Reserved
Byte Bit Description
Produces 0 00-03
04-07
Input status bits: When the bit is set (1), the input is on. Bit 00
= input 0, bit 01= input 1, bit 02 = input 2, bit 03 = input 3.
Sensor source voltage, input short circuit (ISC): Fault bits are
set (1) when the sensor source voltage is faulted. Bit 00 =
ISC-A on connector A, bit 01 = ISC-B on connector B, bit 02 =
ISC-C on connector C, bit 03 = ISC-D on connector D.
Produces 1 00-03
04-07
Off-Wire fault (OW): Bit 00 = OW-A on connector A, bit 01 =
OW-B on connector B, bit 02 = OW-C on connector C, bit 03 =
OW-D on connector D.
Reserved

ArmorBlock MaXum 4 Input Module Series B 9
Publication 1792D-IN017B-EN-P - September 2000
Troubleshoot with the Indicators
This module has the following indicators:
•Network/Module status indicator
•Logic status indicator
•Individual point status indicators
The following table describes network and module status indicators.
Net/Mod Status Indicator
indication Status:
Off No power or auto bauding
Flashing Green/Off On line but not connected
Solid Green On line, link OK, connected
Flashing Red Recoverable fault - module configuration error
I/O connection fault - one or more I/O connections in the timed-out
state
Solid Red Unrecoverable fault
Communication failure - duplicate node address present or incorrect
baud rate
Green to Red to Off At powerup only - LED test
41461
Connector A
Connector B Connector C
Connector D
Point indicator for
input 1
Point indicator for
input 0
Point indicator
for input 3
Point indicator
for input 2
LED Assignments
Module Status
Indicators

10 ArmorBlock MaXum 4 Input Module Series B
Publication 1792D-IN017B-EN-P - September 2000
The following table describes logic status indicators.
The following table describes I/O status indicators.
For more information on indications see the Technical Data
publication 1792-TD001B-EN-P.
Logic Status Indicators
State Status
Off Logic is disabled
Solid Green Logic is enabled
Flashing Green Local forces are applied and local logic is enabled
I/O Status Indicators
Function Module Status Indicator Point Indicator Condition
Inputs Green
Green
Module status blink red
Module status blink red
None
Yellow
Red
Blink Red
No valid input
Valid input
Short on input connector
Off-wire on input connector

ArmorBlock MaXum 4 Input Module Series B 11
Publication 1792D-IN017B-EN-P - September 2000
Specifications
4 Input Module - Cat. No. 1792D-4BV0D
Input Specifications Max. Min.
Inputs per block 4 - 3 wire or dry contact PNP or NPN devices
Sensor Source Current (per input) 100mA -
Off-Wire Sense Current 0.5mA -
General Specifications
Indicators Net/Mod status - red/green
Logic status - red/green
I/O status - yellow
Communication Rate •125Kbps @ 500 meters(1600 feet) for thick cable,
flat media length 375 meters (1230 feet)
•250Kbps @ 200 meters(600 feet) for thick cable,
flat media length 150 meters (492 feet)
•500Kbps @ 100 meters (330 feet) for thick cable,
flat media length 75 meters (246 feet)
DeviceNet Power Voltage
Current
Refer to the graphs in the
Overview section of the
ArmorBlock I/O Family Technical
Data, pub. no.
1792-TD001B-EN-P.
25V dc max
150mA max (no sensors)
11V dc min up to.8A
(4 sensors @50mA
per sensor)
Dimensions (assembled to base)
inches - (millimeters)
1.9H x 2.7w x 4.72D
(48.26)H x (68.6)W x (120)D
Environmental Conditions
Operational Temperature
Storage Temperature
Relative Humidity
Shock Operating
Non-operating
Vibration
-25 to 60o (-13 to 140oF)
-25 to 80oC (-13 to 176OF)
5 to 100%
30g peak acceleration, 11 (+1) ms pulse width
50g peak acceleration, 11(+1)ms pulse width
Tested 10g @ 10-500Hz per IEC 68-2-6
Conductors Publication DN-6.7.2
Enclosure Meets or exceeds IP67
Agency Certification
(when product is marked)
CSA certified
CSA Class 1, Division 2, Groups A, B, C, D certified
UL listed
CE marked for all applicable directives
Technical Data (user information) Publication 1792-TD001B-EN-P

12 ArmorBlock MaXum 4 Input Module Series B
Publication 1792D-IN017B-EN-P - September 2000
Hazardous Location Approval
The following information applies only to products marked
with Hazardous Location Approval, when operating in
hazardous locations:
Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in
Class I Division 2 Groups A, B, C, D, Hazardous Locations and
nonhazardous locations only. Each product is supplied with markings
on the rating nameplate indicating the hazardous location
temperature code. When combining products within a system, the
most adverse temperature code (lowest “T” number) may be used to
help determine the overall temperature code of the system.
Combinations of equipment in your system are subject to
investigation by the local Authority Having Jurisdiction at the time of
installation.
WARNING
!
EXPLOSION HAZARD -
•Do not disconnect equipment unless power
has been removed or the area is known to be
nonhazardous.
•Do not disconnect connections to this
equipment unless power has been removed
or the area is known to be nonhazardous.
Secure any external connections that mate to
this equipment by using screws, sliding
latches, threaded connectors, or other means
provided with this product.
•Substitution of components may impair
suitability for Class I, Division 2.
•If this product contains batteries, they must
only be changed in an area known to be
nonhazardous.
WARNING
!
Use supply wires suitable for 30°C above
surrounding ambient.

ArmorBlock MaXum 4 Input Module Series B 13
Publication 1792D-IN017B-EN-P - September 2000
Les informations suivantes ne concernent que les produits
marqués pour une utilisation en environnements dangereux :
Les produits marqués « CL I, DIV 2, GP A, B, C, D » ne conviennent
qu’à une utilisation en environnements de Classe I Division 2
Groupes A, B, C, D dangereux et non dangereux. Chaque produit est
livré avec des marquages sur sa plaque d’identification qui indiquent
le code de température pour les environnements dangereux. Lorsque
plusieurs produits sont combinés dans un système, le code de
température le plus défavorable (code de température le plus faible)
peut être utilisé pour déterminer le code de température global du
système. Les combinaisons d’équipements dans le système sont
sujettes à inspection par les autorités locales qualifiées au moment de
l’installation.
WARNING
!
When used in a Class I, Division 2, hazardous
location, this equipment must be mounted in a
suitable enclosure with proper wiring method that
complies with the governing electrical codes.
AVERTISSEMENT
!
RISQUE D’EXPLOSION -
•Couper le courant ou s’assurer que
l’environnement est classé non dangereux
avant de débrancher l’équipement.
•Couper le courant ou s’assurer que
l’environnement est classé non dangereux
avant de débrancher les connecteurs. Fixer
tous les connecteurs externes reliés à cet
équipement à l’aide de vis, loquets
coulissants, connecteurs filetés ou autres
moyens fournis avec ce produit.
•La substitution de composants peut rendre cet
équipement inadapté à une utilisation en
environnement de Classe I, Division 2.
•S’assurer que l’environnement est classé non
dangereux avant de changer les piles.

14 ArmorBlock MaXum 4 Input Module Series B
Publication 1792D-IN017B-EN-P - September 2000
This product has been tested at an Open DeviceNet Vendor
Association, Inc. (ODVA) authorized independent test laboratory and
found to comply with ODVA Conformance Test. Please contact the
ODVA website (http://www.odva.org) for listing of products tested by
ODVA independent test labs for further details.
AVERTISSEMENT
!
Utiliser des fils d’alimentation qui conviennent à
une température de 30°C au-dessus de la
température ambiante.
AVERTISSEMENT
!
Pour une utilisation en environnement de classe i,
division 2 dangereux, cet equipement doit etre
monte dans un boitier avec un cablage approprie
conforme aux normes electriques en vigueur.

ArmorBlock MaXum 4 Input Module Series B 15
Publication 1792D-IN017B-EN-P - September 2000
Notes:

Publication 1792D-IN017B-EN-P - September 2000 PN 957395-42
Supersedes Publication 1792D-5.17 - October 1998 © 2000 Rockwell International Corporation. Printed in USA
ArmorBlock, ArmorBlock MaXum and KwikLink are trademarks of Rockwell Automation.
RSNetWorx for DeviceNet is a trademark of Rockwell Software, Inc.
DeviceNetManager is a trademark of Rockwell Automation Allen-Bradley. Inc.
DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA).