Novus DigiRail-2A User manual

NOVUS PRODUTOS ELETRÔNICOS LTDA www.novus.com.br 1/2
RUA ÁLVARO CHAVES, 155
PORTO ALEGRE – RS – BRASIL
90220-040
PHONE: [phone]
FAX: [phone]
[email protected]
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INSTRUCTION MANUAL
INTRODUCTION
The Universal Analogical Input Modbus Module -
DigiRail-2A is a remote measuring unit with two
configurable analogical inputs. An RS485 serial
interface allows reading and configuration of these
inputs, through communication network. It's appropriate
for mounting on DIN 35 mm rails.
The inputs are electrically insulated from the serial
interface and the module supply. There is no electrical
insulation between inputs. There is also no electrical
insulation between serial interface and supply.
Configuration of the DigiRail-2A is performed through
the RS485 interface by using Modbus RTU commands.
The DigiConfig software allows the configuration of all
features of the DigiRail as well as its diagnostics. The
DigiConfig offers features for detecting the devices
present in the Modbus network and for configuring the
communication parameters of the DigiRail-2A.
This manual provides the instructions for installation
and connection of the module. The installer for
DigiConfig and the documentation regarding Modbus
communication for the DigiRail-2A (Communication
Manual of the DigiRail-2A) are included in the CD-ROM
which accompanies the product. They are also
available for download at www.novus.com.br.
SPECIFICATIONS
Inputs: 2 universal analogical inputs.
Input signals: Configurable. Refer to Table 1.
Thermocouples: Types J, K, T, R, S, B, N and E,
according to NBR 12771. Impedance >> 1MΩ
Pt100: 3 wires type, α= .00385, NBR 13773, Excitation
of 700µA. For using Pt100 2 wires, interconnect
terminals 2 and 3.
When gauging the module using the
calibrator for Pt100, be sure that the
minimum current required for it is
compatible with the specified excitation
current: 700µA.
Other Signals:
• 0 to 20 mV, -10 to 20 mV, 0 to 50 mV.
Impedance >> 1 MΩ
• 0 to 5 Vdc, 0 to 10 Vdc. Impedance >> 1 MΩ
• 0 to 20 mA, 4 to 20 mA.
Impedance = 100 Ω(+ 1.7 Vdc)
Overall accuracy (at 25°C): Thermocouples:
0.25% of the maximum range, ±1°C; Pt100, voltage
and current: 0.15% of the maximum range;
The 0-5 Vdc and 0-10 Vdc inputs in the
Standard model are not factory calibrated
and provide an accuracy of about 5%.
When gauged properly, they can provide an
accuracy of up to 0.15%.
Input Signal Maximum Measuring Range
Thermocouple J -130 to 940 °C (-202 to 1724 ºF)
Thermocouple K -200 to 1370 °C (-328 to 2498 ºF)
Thermocouple T -200 to 400 °C (-328 to 752 ºF)
Thermocouple E -100 to 720 °C (-148 to 1328 ºF)
Thermocouple N -200 to 1,300 °C (-328 to 2372 ºF)
Thermocouple R 0 to 1760 °C (-32 to 3200 ºF)
Thermocouple S 0 to 1760 °C (-32 to 3200 ºF)
Thermocouple B 500 to 1800 °C (932 to 3272 ºF)
Pt100 -200 to 650°C (-328 to 1202 ºF)
0 to 20 mV
-10 to 20 mV
0 to 50 mV
*0 to 5 Vdc Adjustable between -31000 and +31000
*0 to 10 Vdc
0 to 20 mA
4 to 20 mA
Table 1 – Sensors and signals accepted by the module
Sampling rate: from 2.5 to 10 samples per second
Internal compensation of cold junction for
thermocouples
Feed: 10 to 35 Vdc / 50 mA maximum. Internal
protection against polarity inversion.
Electrical insulation between inputs and
supply/serial port: 1000 Vac
Serial communication: RS485 at two wires, Modbus
RTU protocol. Configurable parameters: Communication
speed: from 1200 to 115200 bps; Parity: even, odd or
none
Key for restoring communication parameters: The
RCom key, at the front panel, will set the device in
diagnostics mode (address 246, baud rate 1200, parity
even, 1 stop bit), able to be detected and configured by
the DigiConfig software.
Frontal light indicators for communication and
status:
TX: Signalizes that the device is sending data
on the RS485 line;
RX: Signalizes that the device is receiving
data on the RS485 line;
Status: When the light is permanently on, this
means that the device is in normal operation; when
the light is flashing in a second interval
(approximately), this means that the device is in
diagnostics mode; when the light is flashing fast,
this means that there is an internal error.
Electromagnetic compatibility: EN 61326:2000
Operating temperature: 0 to 70 °C
Operational relative humidity: 0 to 90% RH
Envelope of the terminals: Polyamide
Assembly: DIN 35 mm rail
Dimensions: Refer to figure 1.

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NOVUS PRODUTOS ELETRÔNICOS LTDA www.novus.com.br 2/2
Figure 1 – Dimensions
ELECTRICAL INSTALLATION
RECOMMENDATIONS FOR INSTALLATION
• Input and communication signal conductors must pass
through the system plant separated from the electrical
network conductors, if possible, in grounded conduits.
• The supply for the instruments must be provided from
a proper network for instrumentation.
• In control and monitoring applications, it is essential
considering what may occur if any of the system parts
should fail.
• We recommend the use of RC FILTERS (47and
100nF, series) in parallel with contactor and solenoid
coils which are close or connected to DigiRail.
ELECTRICAL CONNECTIONS
Figure 2 shows the necessary electrical connections.
The terminals 1, 2, 3, 7, 8 and 9 are intended for the
input connections, 5 and 6 for the module supply and
10, 11 and 12 for the digital communication. For
obtaining a better electrical contact with the connectors,
we recommend the use of pin terminals at the
conductors' end. For direct wire connection, the
minimum gage recommended is 0.14 mm², not
exceeding 4.00 mm².
Be careful when connecting the supply
terminals to the DigiRail. If the positive
conductor of the supply source is
connected, even momentarily, to one of the
communication connection terminals, the
module may be damaged.
Figure 2 – Electrical Connections
ELECTRICAL CONNECTIONS – INPUT 0-5 VDC / 0-
10 VDC
For using the 0-5 Vdc and 0-10 Vdc input types, the
user must beforehand provide a small intervention at
the internal circuit of the module. To this end, it must be
opened and the jumpers J1 and J2 (input 1 and input 2,
respectively) must be changed:
• For the 0-10 Vdc and 0-10 Vdc input type,
the positions 1 and 2 must be joined by
welding.
• For the other input types, the positions 2
and 3 must be joined by welding (factory
position).
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Figure 3 – Jumper for 0-10 Vdc and 0-5 Vdc input
You may request models which already come
with the 0-5 Vdc and 0-10 Vdc types selected
and calibrated.
CONFIGURATION
The user will receive the module perfectly calibrated, no
adjustment will be required. The original configuration
features the following characteristics:
Sensor thermocouple wire J, Indication ºC, Filter = 0
Address=247, BaudRate=1200, Parity Even,
1 Stop Bit
The application DigiConfig is a program for Windows®
used for configuration of the modules DigiRail. For its
installation, run the DigiConfigSetup.exe file from the
CD-ROM of the product and follow the instructions as
shown.
DigiConfig is provided with a complete help file, giving
all the information necessary for its full use. For using
the help feature, start the application and chose the
"Help" menu or press the F1 key.
If you do not have the CD-ROM which comes together
with the product, go to www.novus.com.br in order to
obtain the installer for DigiConfig and the additional
product manuals. 
GUARANTEE
The manufacturer will guarantee to the buyer of his
equipment, identified through the purchase invoice, a
twelve-month guarantee, under the following terms:
• The guarantee period will begin from the
date of the invoice issued by the
manufacturer.
• Within the guarantee period, costs for labor
and components used for repair of defects
occurred within normal use will be free of
charge.
• For any necessary repair, send the
equipment, together with the shipping
invoices for repair purposes, to the
manufacturer's address. Expenses and
shipping risks for sending and returning
shall be borne by the buyer.
• Any repair of defects caused by
mechanical impact or exposure of the
equipment to improper temperature and
humidity conditions, will be charged, even
during the guarantee period.