AMA D-MOTION SINGLE COLOR G4 User manual
D-MOTION SINGLE COLOR G4
MANUAL
DIGITAL PIEZO DOD INKJET
Stand: 02.2019 | V. 1.2.1
2
Identication 04-04
Technicaldata 05-05
Safetynotes 06-10
Security advices 06 - 06
Operating conditions 07 - 07
Security guidelines 09 - 10
Description 11-12
Technology 11 - 11
Overview 12 - 12
Installation 13-25
Packaging 13 - 14
Mechanical assembly 15 - 19
Electrical connection 20 - 24
Pneumatic connection 25 - 25
Implementing 26-30
Ink loading 26 - 27
Printheads alignment 28 - 28
Print placement 29 - 29
Local network connection 29 - 30
Controlpanel 31-39
General view 31 - 32
User 33 - 33
Artworks 34 - 35
Settings 35 - 36
Printheads 37 - 38
Options 39 - 39
Standardprocedures 40-44
Printhead cleaning 40 - 41
Nozzle purging 41 - 42
Ink bottle rell 42 - 44
Troubleshooting 45-47
Hardware section 45 - 46
Software section 46 - 47
CONTENTS
D-MOTION SINGLE COLOR G4 | DIGITAL PIEZO DOD INKJET
3
Compliance 48-48
EMCDirective 49-49
4
IDENTIFICATION
D-MOTION SINGLE COLOR G4 | DIGITAL PIEZO DOD INKJET
Copyright©2018-2020byAMACO
Operating instructions, manuals and software
are protected by copyright. Copying, co-
pying, translating or converting to any elec-
tronic medium or machine-readable form
in whole or in part is not permitted. All other
rights to the software are set out in the license
terms.
The naming of non-AMACO products is for in-
formational purposes only and does not cons-
titute a trademark abuse. AMACO makes no
warranty as to the selection, performance or
usability of these products.
All rights reserved.
Exclusionofliability
We have checked the contents of this do-
cument for compliance with the hardware /
software described. Nevertheless, deviations
can not be ruled out, so we assume no liability
for the complete agreement. The information
in this publication is reviewed regularly and
necessary corrections are included in subse-
quent editions. Suggestions for improvement
are welcomed.
AMACO reserves the right to make technical
changes without prior notice.
Manufacturer AMACO GmbH
Dornbirner Str. 19
6890 Lustenau / Austria
www.amaco-solutions.com
Model D-MOTION SINGLE COLOR G4
5
TECHNICAL DATA
D-MOTION SINGLE COLOR G4 | DIGITAL PIEZO DOD INKJET
Numberofcycles/minmax. Up to 20 step / minute depending web length
[Intermittentmotion]
Numberoflanesalongprintingwidth According to the packaging machine die-set
Supplyvoltage 220 / 240 V - 50 / 60 Hz
Inputpower 0.6 KVA
Airconsumption Approx. 40 L / hour [60 L. x XP]
Printformat Totally free area edited by software
Datatransfer slot USB and Ethernet.
Kindofobjects&codeprintables Standard text with true type font
Logos and graphic objects
Linear and bidimensional bar codes
Operatordatainput|variabledata Yes
Print Technology DOD Piezo Inkjet DOD Piezo InkjetDOD Piezo Inkjet
Print Length max. 500 mm
280 mm
600 mm
280 mm
400 mm
280 mm
Print Widht max.
Print Resolution max. 360 x 360 DPI 360 x 360 DPI360 x 360 DPI
Print Head max. 4
[depending model 1 - 4]
4
[depending model 1 - 4]
4
[depending model 1 - 4]
Top Web max.
Weight max.
520 mm 620 mm
120 kg 130 kg
420 mm
110 kg
MODEL D-MOTION15 D-MOTION20 D-MOTION25
6
SAFETY NOTES
D-MOTION SINGLE COLOR G4 | DIGITAL PIEZO DOD INKJET
Main AMACO goal is to produce inkjet-printing systems with high quality and performance stan-
dards. To achieve this goal our company is dedicated to establish severe checks during the
production and assembling of the nal product. Guidelines in this section must intended to be
provided as recommendations for the operators and technicians in order to maintain and work
with the equipment without risk. General recommendation is to read and understand carefully
this chapter in its entirety before start any activity with the printing system.
D-MOTION SINGLE COLOR G4 printer is designed for power supply systems at 230V 50-60 Hz.
Connect the printer module only to electrical line with a ground contact.
Before connect or disconnect any connections, switch off all devices involved.
Operate the printer in a dry environment only and do not get it wet [sprayed water, mist, etc.].
Carry out only the actions described in these operating instructions.
Only trained staff or service technicians should perform all the tasks explained afterwards.
Security advices
Warning: Identies a possible danger that
could lead to serious bodily injury or even de-
ath if was not taken sufcient precautions.
Information: Identies action that must be un-
derstood carefully before to operate.
Note: Identies additional information that
helps staff to work better with this system.
7
Before starting operation and during any operation must be observed the following opera-
ting conditions to guarantee save and interference-free service of our devices.
Therefore, please read carefully these operating conditions.
Shipment and storage of our devices is allowed only in their original packing.
Installation and initial operation of printer module is allowed only if operating conditions
were fullled. Initial operation, programming, standard operation, cleaning and service of
our printer are only recommended after careful study of our manuals.
Use and operating actions of our printer is allowed only by trained people.
Use only original spare and replacement
parts.
Perform training regularly.
Operating conditions
8
Readcarefully andunderstand whatis con-
tained in the MSDS [Material Safety Data
Sheet]foryourspecicapplication.
For every type of ink or purging primer to be
used with the system, a safety datasheet
must be present, read and understand by
the operators before start using it. A copy
of the MSDS should also be stored in a ne-
arby location if you plan to stock a large
amount of uids in your production plant.
A MSDS copy is attached to every ink or pri-
mer order: please check if the correct uid is
being sent and if the MSDS refers to the ac-
tual product shipped. In case the MSDS is not
contained in the shipment, you can request
a copy to the supplier AMACO stating the or-
der number.
Avoidbreathingtheinkvapors.
Some ink types are irritant for the health,
so take adequate precaution when hand-
ling ink bottles or where you get in con-
tact with free ink, for example in the ne-
arby of every print head ink nozzle plate.
If inhalation succeeded please contact im-
mediately a medical structure.
Avoiddirectinkcontactwithoutskinprotec-
tion.
Wear adequate protection to protect skin
where exists the risk to get in contact with ink
irritant composition, or the specic procedu-
re may lead to contact with it. If contamina-
tion succeeded please contact immediate-
ly a medical structure in your location, and
provide the necessary information about the
substance [see MSDS sheet].
Security Guidelines
9
Apply your local rules to safely dispose the
inkcontainersorexhaustink.
Every ink container or ink residual, from normal
use or as result of a purge procedure, must
be disposed following your local rules. Never
dispose the containers or the ink in the pub-
lic water distribution system or toilet places.
For any doubt please contact your local spe-
cial product disposing agency.
Storealltheconsumablearticlesinacontrol-
ledarea.
Some uids like ink or purging primer are po-
tentially dangerous. Ink and primer uids also
have an expiry date and relative humidity
sensitive. Store them in a dark closed space
and check periodically for the turnaround.
Avoiddirectcontactofthe inkwithouteyes
protection.
Do not operate the printer in a way to re ink
in the direction of eyes. This may leads to se-
vere eyes injury.
Highvoltagedanger.
Unplug the system power cord before acces-
sing any internal site of the syste
Donotremovethesafetylocksandwarning
placardsonthesystem.
Removing, altering or obstructing of security
advice is strictly forbidden in any way and for
any reason. Failing to do this will results severe
injuries to operators in case of accident, and
will void any supplier responsibility.
10
Donotsmokeduringthesystemoperation.
During system normal operation some ink va-
pors may be generated and dissolved in the
air. Explosion and/or ame generation risk
exists, and must be absolutely avoided. Avo-
id to smoking in the locals dedicated to ink
storage and disposal area.
Avoid touching the print heads nozzle with
anyobject.
The accidental contact with the print head
nozzles may lead to a print head damage
resulting in less quality and/or missing ring
bands of the print heads. Also avoid working
with metallic tools in the print heads nearby,
as this may lead to electrostatic discharges
and/or electrocution. High voltage is used to
drive the print heads.
11
D-MOTION SINGLE COLOR G4 printers are modular systems that can be congured to t a
wide variety of applications. Depending on the number and type of components, we can
dene some major models. It is also possible to customize the printer in number and type of
components to t custom applications, after discussing with AMACO technical department.
DESCRIPTION
D-MOTION SINGLE COLOR G4 | DIGITAL PIEZO DOD INKJET
Technology
Print Technology DOD Piezo Inkjet DOD Piezo InkjetDOD Piezo Inkjet
Print Length max. 500 mm
280 mm
600 mm
280 mm
400 mm
280 mm
Print Widht max.
Print Resolution max. 360 x 360 DPI 360 x 360 DPI360 x 360 DPI
Print Head max. 4
[depending model 1 - 4]
4
[depending model 1 - 4]
4
[depending model 1 - 4]
Top Web max.
Weight max.
520 mm 620 mm
120 kg 130 kg
420 mm
110 kg
MODEL D-MOTION15 D-MOTION20 D-MOTION25
12
1. Hydraulic box with control system for piezoelectric printheads.
2. Ink bottle holder.
3. Main electrical cabinet with logic and connections management.
4. Touchscreen Panel PC panel for checking printer functions.
5. Mobile print head bringing printheads and electronic boards.
6. Adjusting roller for print layout longitudinal setup.
Overview
13
Following instructions must be intended as the standard procedure for installing the printer on
the packaging machine, where it is not expected an installation work provided by AMACO.
INSTALLATION
D-MOTION SINGLE COLOR G4 | DIGITAL PIEZO DOD INKJET
To perform these instructions you must follow,
for the whole time of the operation, the ge-
neral safety rules of your State or community.
In order to do a more efcient job and to
avoid as much as possible the risk of dama-
ge, these instructions must be executed by at
least two (2) people, operating simultaneous-
ly.
For no reason and in no form AMACO can be
considered responsible for any damage to
the system or injury to personnel working on
the system.
Packaging
Please keep in contact with the supplier if the package presents exterior damages or liquid
stains dropping out from the package. Maximum attention was taken while packing the con-
tent to minimize the risk of damage to the content, but an unfortunately damage can even
occur during transportation overseas.
Useshortbladecuttingtools.
Inside the package as part of the nal product, some plastic tubes can be damaged by cut-
ting tools. Pay attention to avoid such ink tubes.
14
Donnotturnupside-downorrollthepackage.
The machine has some ink tanks communicating with open air. During the package opening
you may notice some ink/solvent smell. That is normal due aforementioned reason, especially
if the transportation taken a long time or the package was left under the direct warming of
sun. If such the case, please vent the package appropriately before proceeding further in
unpacking the machine.
Followthesafetyprecautionsbelow.
We recommend to wear protective garments while unpacking and handling the machine
such as:
Protective gloves: Ink contained in the ma-
chine may be irritant when comes in contact
with skin. Protect your skin with safety gloves
while handling the machine.
Labcoat:Inks contained in the machine are
very difcult to remove when spotted over
coatings or garments. We recommend using
appropriate lab coats or similar work gar-
ments to avoid damaging your dresses.
Safety shoes: The complete machine dry
weight is about 100 kilograms. Even if the
complete machine is a solid one-piece hard-
ware, a screw may be loosen during transport
resulting in some piece of hardware detach
from main assy. We recommend using safety
shoes and at least two operators to handle
the machine while extracting from the pa-
ckage and installing on nal destination.
Lifting sysytem: The total dry weight of the
machine is over 100 kilograms. It is advisable
to use an adequate lifting system when the
machine is moving through extraction from
the package, and during installation at the
nal destination.
ATTENTION:
After internal tests,
we prepare the prin-
ter for a correct and
safe transportation.
For no reason and in
no way can AMACO
be held responsible
for the status of the
received goods from
a third-party supplier.
15
As a general rule, the printer must be instal-
led in accordance with the specications of
the packaging machine, verifying its posi-
tion and assembly with the layout provided.
The standard xing features four M8 threaded
holes in the dedicated area for printer instal-
lation.
Pay particular attention to the printer paral-
lelism with packaging machine. It is recom-
mended using the sealing station as a refe-
rence. It may be helpful to use a level to get
a more satisfactory result.
Place the printer to the absolute center of
the packaging machine as possible, in the
way the center of the lm will scroll more ac-
curately to the center of the printheads.
Mechanical assembly
16
Install the printer to the packaging machine
by 4 M8 screws, matching the holes made
previously. It is suggested to use the slots to
optimize the printer alignment respect the
lm unwinding and to the packaging machi-
ne longitudinal axe.
Isolate the printer from any source of elec-
tricity. Stand next to the printer in a secure
location, in stable equilibrium with the space
you need to able to operate.
To obtain best accessibility during the installation works, provide the cover and protec-
tions opening as shown in the next gures. At this moment the following are necessary:
1. Front cover
2. Hydraulic box
3. Electrical cabinet
Store the protections in a dedicated place that allows operations safely.
17
18
Filmfeed:To apply the correct lm passage,
refer to the label pasted on the operator pa-
nel side.
Filmfeedwithdoubleindexsystem:To apply
the correct lm passage, refer to the label
pasted on the operator panel side.
19
To preserve the good state of the most sensi-
tive components, we x the printheads plate
on the short side. Before the rst startup, re-
move the cable tie that blocks the print head.
Remove the hydraulic box covers [Pictu-
re 3.2.7 n° 5 and 7] with Ø 3mm Hex Key to
access the ink tanks. To avoid ink lost during
transportation, we move completely down
the tanks position. Before the rst startup,
place the support plates up to the maximum
height level.
20
Electrical connection
All electrical connections must be executed by following the technical diagrams specic to the
printer model you are installing.
All electrical connections must be performed in accordance with general safety rules of your
State or community, under the supervision of an AMACO technician or a person trained by AMA-
CO.
AMACO will not be responsible for any unsafe or unstable connection that could lead to a mal-
function or damage for people or to the system.
Provide a right level of protection [EMC]:
Some system cables operates at high vol-
tages. If you need a replacement of such
cables, please use, when possible, shielded
cables; to provide adequate protection from
noise and isolate by RF emissions (radio fre-
quency).
When available, the cables with quick-release pins are designed to allow the plug-in only in the
correct direction, avoiding polarity reversals or incorrect entries. It is the customer‘s responsibility
to ensure these cables a good state of maintenance and avoid contact with liquids.
In case of visible damage, rust or cut cables, proceed immediately to replace them. Please con-
tact the AMACO technical ofce for more details about your order of original spare parts.
The printer is arranged to work with an external system, receiving input signals and sen-
ding output signals. The voltage of these signals is always 24V DC, unless otherwise specied.
This voltage is delivered by the power supply installed in the electrical cabinet [refer to the elect-
rical diagram of your printer model].
This manual suits for next models
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Table of contents
