America's Best Home Products ABFLC30H Series User manual

OWNER’S MANUAL
CONVERTIBLE DEEP WELL
JET PUMP
Installation • Operation • Parts
MOORE HANDLEY, INC.
P. O. Box 2607, Birmingham, AL 35202
EVERY
ARTICLE
MERICA'S BES
AT
TRADE MARK REG.
P
ERFECT
LIMITED WARRANTY
Moore Handley warrants to the original consumer of the products listed below, that they will be free from defects
in material and workmanship for the Warranty Period from the date of installation as noted.
Product Warranty Period
Jet pumps/Tank systems 3 years
4” submersible pumps 3 years
Our warranty will not apply to any product that has been subject to negligence, misapplication, improper instal-
lation or maintenance.
Buyer’s only remedy and Moore Handley’s only duty is to repair or replace defective products (at Moore
Handley’s choice). Buyer agrees to pay all labor and shipping charges associated with this warranty and to
request warranty service through the installing dealer as soon as a problem is discovered. If warranty service is
requested more than 30 days after the Warranty Period has ended, it will not be honored.
MOORE HANDLEY SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT
DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES.
IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MER-
CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE WAR-
RANTY PERIOD PROVIDED HEREIN.
Certain states do not permit the exclusion or limitation of incidental or consequential damages or the placing of
limitations on the duration of an implied warranty, therefore, the limitations or exclusions herein may not apply.
This warranty sets forth specific legal rights and obligations, however, additional rights may exist, which may
vary from state to state.
Supersedes all previous publications.
Moore Handley, Inc., P.O. Box 2607, Birmingham, AL 35202
PRINTED IN U.S.A. AB313 (Rev. 7/2/98)

Safety 2
READ AND FOLLOW
SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for
one of the following signal words and be alert to the
potential for personal injury:
warns about hazards that will cause serious
personal injury, death or major property damage if
ignored.
warns about hazards that can cause serious
personal injury, death or major property damage if
ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
The label NOTICE indicates special instructions which
are important but not related to hazards.
Carefully read and follow all safety instructions in this
manual and on pump.
Keep safety labels in good condition.
Replace missing or damaged safety labels.
ELECTRICAL SAFETY
Capacitor voltage may be hazardous. To
discharge motor capacitor, hold insulated handle screw-
driver BY THE HANDLE and short capacitor terminals
together. Do not touch metal screwdriver blade or
capacitor terminals. If in doubt, consult a qualified elec-
trician.
GENERAL SAFETY
Do not touch an operating motor. Modern
motors are designed to operate at high temperatures. To
avoid burns when servicing pump, allow it to cool for 20
minutes after shut-down before handling.
Do not allow pump or any system component to freeze.
To do so will void warranty.
Pump water only with this pump.
Periodically inspect pump and system components.
Wear safety glasses at all times when working on pumps.
Keep work area clean, uncluttered and properly lighted;
store properly all unused tools and equipment.
Keep visitors at a safe distance from the work areas.
Pump body may explode if used as a
booster pump unless relief valve capable of passing full
pump flow at 75 psi is installed.
WARNING
Hazardous pressure!
Install pressure relief
valve in discharge pipe.
Release all pressure on
system before working on
any component.
WARNING
Hazardous voltage.
Can shock, burn, or
cause death.
Ground pump before
connecting to power
supply. Disconnect power
before working on pump,
motor or tank.
Wire motor for correct
voltage. See “Electri-
cal” section of this manual
and motor nameplate.
Ground motor before
connecting to power
supply.
Meet National Electri-
cal Code, Canadian
Electrical Code, and local
codes for all wiring.
Follow wiring instruc-
tions in this manual
when connecting motor to
power lines.

Ta b le of Contents 3
Thank you for purchasing a top quality, factory tested pump.
Page
Warranty ..............................................................................................................1
General Safety .....................................................................................................2
Replacing An Existing Pump ................................................................................4
New Shallow Well Installation..........................................................................5,6
•Well Point (Driven Point)
•Cased Well, 2” or larger casing
•Installation for Surface Water
New Deep Well Installation.................................................................................7
•4-inch or larger well casing (A “Double Pipe” Well)
•2-inch well casing (A “Single Pipe” Well)
Discharge Pipe and Pressure Tank Connections ...................................................8
Electrical .........................................................................................................9,10
Preparing To Start The Pump – Deep Well..........................................................11
Preparing To Start The Pump – Shallow Well ....................................................12
Troubleshooting..................................................................................................13
Repair Parts .......................................................................................................14
PERFORMANCE CHART
Table I - SHALLOW WELL - 25 ft. or less. ALL MODELS require a 1-1/4" suction pipe and a 1" discharge pipe.
(Order jet package SR4855 separately )
*For 5' suction lift increase S.W. capacity as shown by approx. 25%. For 10' suction lift increase S.W. capacity as shown by approx. 15%.
For 20" suction lift decrease capacity as shown by approx. 15%.
*SHALLOW WELL (15' Suction Lift) Discharge Press. (PSI) Shut Off
HP SERIES JET NO. 20' 30' 40' 50' 60' Press. (PSI)
1/2 ABFLC30H, ABFLC-01L 29E2 7.2 7.2 6.3 3.3 50
50E 4.6 4.6 4.5 3.6 1.9 60
3/4 ABFLD-01L 27N 11.4 11.4 11.1 6.0 50
51E 5.2 5.2 5.1 5.0 4.6 60
* GPM PUMPED AT WATER DEPTH Max. Pump Shut Off Press. PSI
HP SERIES JET NO. 20' 30' 40' 50' 60' 70' 80' 90' MIN. DEPTH MAX. DEPTH
1/2 ABFLC30H, ABFLC-01L 4EP 5.9 4.5 3.4 2.3 68 54
15EP 4.6 3.9 3.3 2.8 2.3 1.7 84 59
8EP 9.4 8.0 6.6 77 68
3/4 ABFLD-01L 54EP 8.0 6.9 5.7 4.8 3.8 3.2 94 70
55EP 5.0 4.3 3.7 3.2 2.6 2.2 1.8 1.5 96 63
* GPM PUMPED AT WATER DEPTH Max. Pump Shut Off Press. PSI
HP SERIES JET NO. 20' 30' 40' 50' 60' 70' MIN. DEPTH MAX. DEPTH
1/2 ABFLC30H, ABFLC-01L 8AP 4.7 4.1 3.4 2.5 1.9 1.5 84 58
3/4 ABFLD-01L 54AP 6.8 6.3 5.2 3.9 2.5 2.0 82 54
* All performances shown in GPM at 40 PSI discharge pressure. Pressure switch set at 30-50 PSI.
Table II - DEEP WELL with 2" casing or larger. ALL MODELS require a 1-1/4" suction pipe,1" drive pipe and a 1" discharge pipe.
(Order jet package AB4840-01 separately.)
Table III - DEEP WELL with 4" casing or larger. ALL MODELS require a 1-1/4" suction pipe, 1" drive pipe and a 1" discharge pipe.
(Order jet package SR4800-00 separately.)

Replacing an Existing Pump 4
DEEP WELL
Hazardous voltage. Disconnect power to pump before working
on pump or motor.
Step 1. Drain and remove the old pump. Check pipe for scale, lime, rust,
etc., and replace it if necessary.
Step 2. If your old pump has the suction pipe (the larger port – see Figure 1)
below the drive port, you will need to install flexible pipe between
the well head and the pump so that the connection will be correct.
(See Figure 2).
NOTICE: Your old ejector (in the well) may not be properly
matched to your new pump. If the pump does not perform properly,
we recommend that you install ejector kit FP4800.
Step 3. Install the pump in the system. Make sure that all pipe joints in the
suction pipe are air-tight as well as water tight. If the suction pipe
can suck air, the pump will not be able to pull water from the well.
Step 4. Adjust the pump mounting height so that the plumbing connections
do not put a strain on the pump body. Support the pipe so that the
pump body does not take the weight of piping or fittings.
You have just completed the well plumbing for your new deep well jet
pump. Please go to Page 8 for discharge pipe and tank connections.
SHALLOW WELL
Hazardous voltage. Disconnect power to pump before working
on pump or motor.
Step 1. Drain and remove the old pump. Check the old pipe for scale, lime,
rust, etc., and replace it if necessary.
Step 2. Install ejector kit FP4855 (kits are sold separately). Follow the
instructions provided with the kit. Be sure to align the venturi with
the top hole on the front of the pump (see Figure 3).
NOTICE: Always replace the ejector when replacing the pump in a
shallow well installation.
Step 3. Install the pump in the system. Make sure that all pipe joints in the
suction pipe are air-tight as well as water tight. If the suction pipe
can suck air, the pump will not be able to pull water from the well.
Step 4. Adjust the pump mounting height so that the plumbing connections
do not put a strain on the pump body. Support the pipe so that the
pump body does not take the weight of piping or fittings.
You have just completed the well plumbing for your new shallow well jet
pump. Please go to Page 8 for discharge pipe and tank connections.
Drive Pipe
sends water
down the well
to
drive water
up through the
Suction Pipe
to the Pump Suction
Suction
Port
S
uc
ti
on
(Larger)
Port
1604 0195
pi
ng om
itt
e
d
r
clarity
Discharge
Drive
(Smaller)
Port
Drive
Port
Suction
Pipe
Drive
Pipe
Well
Head
If well head and pump
don't match, braid
reinforced flexible pipe
to connect drive
and suction pipes.
1605 0195
20
40 60
80
100
2318 0296
Figure 1: Drive and Suction Functions
Figure 2: Reversed Connections to Well
Figure 3: Mount Ejector – Shallow Well

New Shallow Well Installation 5
WELL POINT INSTALLATION (Figure 4)
Step 1. Install ejector kit FP4855 (kits are sold separately). Follow the
instructions provided with the kit. Align the venturi with the top
hole on the front of the pump (see Figure 3).
Step 2. Drive the well, using “drive couplings” and a “drive cap”. “Drive
fittings” are threaded all the way through and allow the pipe ends
to butt against each other so that the driving force of the maul is
carried by the pipe and not by the threads. The ordinary fittings
found in hardware stores are not threaded all the way through the
fitting and can collapse under impact. “Drive fittings” are also
smoother than standard plumbing fittings, making ground penetra-
tion easier.
Step 3. Mount the pump as close to the well as possible.
Step 4. Use the fewest possible fittings (especially elbows) when connect-
ing the pipe from the well point to the pump suction port. The suc-
tion pipe should be at least as large as the suction port on the pump
(include a check valve – see Figure 4). Support the pipe so that
there are no dips or sags in the pipe, so it doesn’t strain the pump
body, and so that it slopes slightly upward from the well to the
pump (high spots can cause air pockets which can air lock the
pump). Seal the suction pipe joints with teflon tape or pipe joint
compound approved for use on PVC. Joints must be air- and water-
tight. If the suction pipe can suck air, the pump cannot pull water
from the well. If one well point does not supply enough water, con-
sider connecting two or three well points to one suction pipe.
You have just completed the suction piping for your new shallow well jet
pump. Please go to Page 8 for discharge pipe and tank connections
CASED WELL INSTALLATION, 2” OR LARGER
CASING (Figure 5)
Step 1. Install ejector kit FP4855 (kits are sold separately). Follow the
instructions provided with the kit. Align the venturi with the top
hole on the front of the pump (see Figure 3).
Step 2. Mount the pump as close to the well as possible.
Step 3. Assemble the foot valve, strainer, and well pipe (see Figure 5).
Make sure that the foot valve works freely.
Step 4. Lower the pipe into the well until the strainer is five feet above the
bottom of the well. It should also be at least 10 feet below the
well’s water level while the pump is running in order to prevent the
pump from sucking air. Install a sanitary well seal.
Step 5. Install a priming tee, priming plug, and suction pipe to the pump
(see Figure 5). Connect the pipe from the well to the pump suction
port, using the fewest possible fittings – especially elbows – as fit-
tings increase friction in the pipe. The suction pipe should be at
least as large as the suction port on the pump. Use teflon tape or a
teflon-based pipe joint compound on threaded pipe joints. Support
the pipe so that there are no dips or sags in the pipe, so it doesn’t
2319 0296
To Household
Water System
Suction Pipe
From Well
Pressure Gauge
Built-in
Check
Valve
Not
to
Scale
Relief
Valve
Priming Port
Control Valve
Drive
Point
20
40 60
80
100
20
4060
80
100
Drive
Coupling
Check
Valve
Priming
Tee and
Plug
Figure 4: Driven Point Installation
Figure 5: Cased Well Installation
20
40 60
80
100
2320 0296
To Household
Water System
Suction Pipe
From Well
Pressure Gauge
Not
to
Scale
Relief
Valve
Priming Port
Control Valve
Priming
Tee and
Plug
Well
Casing
Foot
Valve
Sanitary
Well Seal
Strainer
5-10'
At least
10'
Built-in
Check
Valve
20
40 60
80
100

New Shallow Well Installation 6
strain the pump body, and so that it slopes slightly upward from the
well to the pump (high spots can cause air pockets which can air
lock the pump). Seal the suction pipe joints with teflon tape or a
teflon based pipe joint compound. Joints must be air- and water-
tight. If the suction pipe can suck air, the pump cannot pull water
from the well.
You have just completed the suction piping for your new shallow well jet
pump. Please go to Page 8 for discharge pipe and tank connections.
INSTALLATION FOR SURFACE WATER (Figure 7)
Step 1. Install ejector kit FP4855 (kits are sold separately). Follow the
instructions provided with the kit. Align the venturi with the top
hole on the front of the pump (see Figure 6).
Step 2. The pump should be installed as close to the water as possible,
with the fewest possible fittings (especially elbows) in the suction
pipe. The suction pipe should be at least as large as the suction port
on the pump.
Step 3. Assemble a foot valve and suction pipe (see Figure 7). Make sure
that the foot valve works freely. Use teflon tape or a teflon-based
pipe joint compound on threaded pipe joints. Protect the foot valve
assembly from fish, trash, etc, by installing a screen around it (see
Figure 9).
Step 4. Lower the pipe into the water until the strainer is five feet above the
bottom. It should also be at least 10 feet below the water level in
order to prevent the pump from sucking air.
Step 5. Install a priming tee, priming plug, and suction pipe to the pump
(see Figure 7). Support the pipe so that there are no dips or sags in
the pipe, so it doesn’t strain the pump body, and so that it slopes
slightly upward from the well to the pump (high spots can cause air
pockets which can air lock the pump). Seal the suction pipe joints
with teflon tape or a teflon based pipe joint compound. Joints must
be air- and water-tight. If the suction pipe can suck air, the pump
cannot pull water from the well.
You have just completed the plumbing for your new shallow well jet
pump. Please go to Page 8 for discharge pipe and tank connections.
20
40 60
80
100
2318 0296
2321 0296
Not
to
Scale Screen
At least
10'
5 to 10'
Foot
Valve
To Household
Water System
Suction Pipe
From Well
Pressure Gauge
Built-in
Check
Valve
Relief
Valve
Priming Port
Control Valve
20
40 60
80
100
20
40 60
80
100
Figure 6: Install Ejector
Figure 7: Surface Water Installation

New Deep Well Installation 7
4” OR LARGER WELL (Figure 8)
Step 1. Assemble ejector kit FP4800 (sold separately). See Figure 8. Follow
the instructions included with the kit in order to match the nozzle
and venturi to your well conditions.
Step 2. Mount the pump as close to the well as possible.
Step 3. Connect two pipes (1” drive, 1-1/4” suction) to the ejector and
lower the ejector into the well until it is five feet from the bottom. It
should also be at least 10 feet below the well’s water level while
the pump is running in order to prevent the pump from sucking air.
Step 4. Install a sanitary well seal and connect the ejector piping to the
pump. Use steel nipples through the well seal with flexible poly
pipe to avoid crushing the plastic pipe when tightening the seal.
Step 5. Support the pipe so that there are no dips or sags in the pipe, so it
doesn’t strain the pump body, and so that it slopes slightly upward
from the well to the pump (high spots can cause air pockets which
can air lock the pump). Seal the suction pipe joints with teflon tape
or a teflon based pipe joint compound. Joints must be air- and
water-tight. If the suction pipe can suck air, the pump cannot pull
water from the well.
You have just completed the plumbing for your new double pipe deep
well jet pump. Please go to Page 8 for discharge pipe and tank connec-
tions.
2” WELL (Figure 9)
Step 1. Mount the pump as close to the well as possible.
Step 2. Assemble ejector kit FP4840 (sold separately), well piping, and well
head adapter according to the instructions provided with the ejector
package. See Figure 9. Use galvanized drop pipe with turned cou-
plings to allow proper flow. Follow the instructions included with
the kit in order to match the nozzle and venturi to your well condi-
tions.
Step 3. Run two pipes (one smaller drive pipe, one larger suction pipe)
from the well to the pump. Support the pipe so that there are no
dips or sags in the pipe, so it doesn’t strain the pump body, and so
that it slopes slightly upward from the well to the pump (high spots
can cause air pockets which can air lock the pump). Seal the suc-
tion pipe joints with teflon tape or a teflon based pipe joint com-
pound. Joints must be air- and water-tight. If the suction pipe can
suck air, the pump cannot pull water from the well.
You have just completed the plumbing for your new single pipe deep well
jet pump. Please go to Page 8 for discharge pipe and tank connections.
20
40 60
80
100
Not
to
Scale
Well
Head
Drive (Small)
Pipe to Well
Venturi
Nozzle
Ejector
Suction (Large)
Pipe from Well
20
40 60
80
100
To Household
Water System
Pressure Gauge
Relief
Valve
Priming Port
Control Valve
Figure 8: 4” and Larger Deep Well
Figure 9: 2” (Single Pipe) Deep Well
20
40 60
80
100
JET NO. J32P-24
20
40 60
80
100
To Household
Water System
Not
to
Scale
Relief Valve
Priming Port
Control Valve
Drive (Small)
Pipe to Well
Well Casing
serves as
Drive Pipe
Suction Pipe
Venturi
Nozzle
Ejector
Pressure Gauge

Discharge Pipe and Pressure Tank Connections 8
PRE-CHARGE TANK CONNECTION (Figure 10)
Step 1. Install a close nipple and a tee in the pump discharge port (see
Figure 10). The pipe size must be at least as large as the discharge
port. Run a pipe or reinforced hose from one arm of the tee to the
port on the pre-charged tank.
Step 2. Install a second close nipple and tee with a relief valve in the tee.
Step 3. Connect the other end of the second discharge tee to your plumb-
ing system.
Step 4. Check the pre-charge of air in the tank with an ordinary tire gauge.
The pre-charge should be 2 PSI less than the cut-in setting of the
pump’s pressure switch. The pre-charge is measured when there is
no water pressure in the tank. Your new pump has a 30/50 PSI
switch, so adjust the tank pre-charge pressure to 28 PSI.
You have just completed the tank connection for your jet pump. Please go
to Pages 9 and 10 for electrical hookup.
STANDARD TANK CONNECTION (Figure 11)
Step 1. Install a close nipple and a tee in the pump discharge port. Mount a
relief valve in one arm of the tee.
Step 2. Install a second close nipple and tee in the open arm of the first
tee. Put a priming plug in one arm of the second tee.
Step 3. Run a pipe from the open arm of the second tee to the inlet port of
your tank. The pipe size must be at least as large as the pump
discharge port.
Step 4. Remove the 1/8” NPT pipe plug from the pump Air Volume Control
(AVC) port (see Figure 11). Run tubing from the pump’s AVC port to
the port on the AVC mounted on the tank. See instructions provided
with tank and AVC for details.
You have just completed the tank connection for your jet pump. Please go
to Pages 9 and 10 for electrical hookup.
20
40 60
80
100
From
Well
20
4060
80
100
To Household
Water System
Pressure Ga
u
Relief
Valve
Priming Port
Control Valve
20
40 60
80
100
To Household
Water System
Air Volume
Control
Air Volume
Control Tube
Priming Tee
and Plug
2325 0296
AVC
Port
From
Well
Relief
Valve
Pressure
Switch
Figure 10: Pre-charged Tank
Connections
Figure 11: Standard Tank Connections Sealing Pipe Joints
Use only Teflon tape or Teflon based joint compounds for
making all threaded connections to the pump itself. Do not use
pipe joint compounds on plastic pumps: they can react with
the plastic in pump components. Make sure that all pipe joints
in the suction pipe are air tight as well as water tight. If the
suction pipe can suck air, the pump will not be able to pull
water from the well.

Electrical 9
Hazardous voltage. Can shock, burn, or kill. Connect
ground wire before connecting power supply wires. Use the wire size
(including the ground wire) specified in the wiring chart. If possible,
connect the pump to a separate branch circuit with no other appli-
ances on it.
Explosion hazard. Do not ground to a gas supply line.
WIRING CONNECTIONS
Fire hazard. Incorrect voltage can cause a fire or serious-
ly damage the motor and voids the warranty. The supply voltage must
be within ±10% of the motor nameplate voltage.
NOTICE: Dual-voltage motors are factory wired for 230 volts. If neces-
sary, reconnect the motor for 115 volts, as shown. Do not alter the
wiring in single voltage motors.
Install, ground, wire, and maintain your pump in compliance with the
National Electrical Code (NEC) in the U.S., or the Canadian Electrical
Code (CEC), as applicable, and with all local codes and ordinances
that apply. Consult your local building inspector for code information.
Figure 12: Motor wiring connections through Pressure Switch. Match motor voltage to line voltage.
Your Motor Terminal Board (under the motor end cover)
and Pressure Switch look like one of those shown below.
Convert to 115 Volts as shown. Do not change motor
wiring if line voltage is 230 Volts or if you have a single
voltage motor. Connect power supply as shown for your
type of switch and your supply voltage.
A
B
L2
L1
A
B
L2
L1
A
B
L2
L1
A
B
L2
L1
230 Volt to 115 Volt Conversion, Spade Connector Type:
Move black wire
from A to L1.
1.
1.
2.
2.
3.
3.
230 Volt to 115 Volt Conversion, Plug-in Type:
Pull plug
straight
out from
terminal
board.
1.
1.
2.
2.
Plug in again
with arrow
on plug
pointing to
'115 Volts'.
3187 0398
A
L1
230 Volts
115 Volts
A
L1
230 Volts
115 Volts
A
B
L2
L1
A
B
L2
L1
Ground
Screw
Ground
Screw
Move white wire
with black tracer
from B to A.
Change Complete:
Clamp the power cable to prevent strain
on the terminal screws.
Connect the green (or bare copper) ground wire
to the green ground screw.
Motor wires connect here.
Clamp the power cable to prevent strain
on the terminal screws.
Connect the green (or bare copper) ground wire
to the green ground screw.
Motor wires connect here.
3187 0398
Power supply wires connect here.
230 Volt: Connect 2 hot wires (black and red)
here and cap the white (neutral) wire. It does
not matter which wire goes to which screw.
115 Volt: Connect one hot wire (black or red)
to one of these screws (it doesn't matter
which one). Connect the white (neutral) wire
to the other screw. Cap any remaining
black or red wires.
Power supply wires connect here.
230 Volt: Connect 2 hot wires (black and red)
here and cap the white (neutral) wire. It does
not matter which wire goes to which screw.
115 Volt: Connect one hot wire (black or red)
to one of these screws (it doesn't matter
which one). Connect the white (neutral) wire
to the other screw. Cap any remaining
black or red wires.
Disconnect power before working on pump, motor, pressure switch, or wiring.

Electrical 10
Connection Procedure:
Step 1. Connect the ground wire first as shown in Figure 12. The ground
wire must be a solid copper wire at least as large as the power sup-
ply wires.
Step 2. There must be a solid metal connection between the pressure
switch and the motor for motor grounding protection. If the pres-
sure switch is not connected to the motor, connect the green
ground screw in the switch to the green ground screw under the
motor end cover. Use a solid copper wire at least as large as the
power supply wires.
Step 3. Connect the ground wire to a grounded lead in a service panel, to a
metal underground water pipe, to a metal well casing at least ten
feet (3M) long, or to a ground electrode provided by the power
company or the hydro authority.
Step 4. Connect the power supply wires to the pressure switch as shown in
Figure 12.
You have just completed the wiring for your pump.
Please go to Page 11 or 12 for startup preparations.
Max. Load Branch Fuse
DISTANCE IN FEET FROM MOTOR TO SUPPLY
Motor HP Volts Amp Rating Amp 0 - 50 51 - 100 101 - 200 201 - 300 301 - 400 401 - 500
AWG WIRE SIZE (mm2)
1/2 115/230 9.4/4.7 15/15 14/14 (2/2) 14/14 (2/2) 10/14 (5.5/2) 10/14 (5.5/2) 6/14 (14/2) 6/12 (14/3)
3/4 115/230 12.2/6.1 20/15 12/14 (3/2) 12/14 (3/2) 10/14 (5.5/2) 8/14 (8.4/2) 6/14 (14/2) 6/14 (14/2)
Wiring Chart – Recommended Wire and Fuse Sizes

Preparing to Start the Pump – Deep Well 11
Never run pump dry. Running pump without water may cause
pump to overheat, damaging seal and possibly causing burns to persons
handling pump. Fill pump with water before starting.
Never run pump against closed discharge. To do so can boil
water inside pump, causing hazardous pressure in unit, risk of explosion
and possibly scalding persons handling pump.
Step 1. Open the control valve as far as possible (see Figure 13). Then
remove the priming plug from the pump and fill the pump, fill all
piping between the pump and the well, and make sure that all
piping in the well is full. If you have also installed a priming tee in
the suction piping, remove the plug from the tee and fill the suction
piping.
Step 2. Replace all fill plugs and close the control valve completely (Figure
14).
Step 3. Power on! Start the pump and watch the pressure gauge. The
pressure should build rapidly to 50 PSI as the pump primes.
Step 4. After 2 or 3 minutes, the gauge should show pressure. If not, stop
the pump, remove the fill plugs, reopen the control valve, and refill
the pump and piping. You may have to repeat this two or three
times in order to get all the trapped air out of the piping. Don’t for-
get to close the control valve each time before you start the pump.
Step 5. When pressure has built up and stabilized at about 50 PSI, slowly
open the control valve (see Figure 15) and let the pressure drop
until the pressure gauge needle starts to flutter. When the needle
flutters, close the valve just enough to stop the flutter (see Figure
15). Your pump is now operating at its most efficient point.
Step 6. After the pump has built up pressure in the system and shut off,
check the pressure switch operation by opening a faucet or two and
running enough water out to bleed off pressure until the pump
starts. The pump should start when pressure drops to 30 PSI and
stop when pressure reaches 50 PSI. Run the pump through one or
two complete cycles to verify correct operation. This will also help
clean the system of dirt and scale dislodged during installation.
Congratulations on a successful installation.
If you were unsuccessful, please refer to the Troubleshooting section
(Page 13) or call our customer service technical staff.
Open control valve as far as possible
and fill pump and piping through
priming port or priming tee.
20
40 60
80
100
Figure 14: Prime Pump
Figure 15: Set Control Valve
20
40 60
80
100
20
40 60
80
100
20
40 60
80
100
20
40 60
80
100
20
4060
80
100
20
40 60
80
100
C-Close Control Valve
until Pressure Stabilizes
B-Watch for Pressure
Gauge to Flutter
2330 0296
A-Open Control Valve
Figure 13: Fill Pump
20
40 60
80
100
2329 0296
Replace all fill plugs and close
control valve completely.
20
40 60
80
100

Preparing to Start the Pump – Shallow Well 12
Never run pump dry. Running pump without water may cause
pump to overheat, damaging seal and possibly causing burns to persons
handling pump. Fill pump with water before starting.
Never run pump against closed discharge. To do so can boil
water inside pump, causing hazardous pressure in unit, risk of explosion
and possibly scalding persons handling pump.
Step 1. Open the control valve as far as possible (see Figure 16). Then
remove the priming plug from the pump and fill the pump, fill all
piping between the pump and the well, and make sure that all pip-
ing in the well is full. If you have also installed a priming tee in the
suction piping, remove the plug from the tee and fill the suction
piping.
Step 2. Replace all fill plugs. Leave the control valve open (in a shallow
well installation, the control valve always stays open).
Step 3. Power on! Start the pump. The pump should pump water in two or
three minutes.
Step 4. If you don’t have water after 2 or 3 minutes, stop the pump and
remove the fill plugs. Refill the pump and piping. You may have to
repeat this two or three times in order to get all the trapped air out
of the piping. The control valve remains open throughout this pro-
cedure.
Step 5. After the pump has built up pressure in the system and shut off,
check the pressure switch operation by opening a faucet or two and
running enough water out to bleed off pressure until the pump
starts. The pump should start when pressure drops to 30 PSI and
stop when pressure reaches 50 PSI. Run the pump through one or
two complete cycles to verify correct operation. This will also help
clean the system of dirt and scale dislodged during installation.
Congratulations on a successful installation.
If you were unsuccessful, please refer to the Troubleshooting section
(Page 13) or call our customer service technical staff.
20
40 60
80
100
20
40 60
80
100
2328 0296
O
pen contro
l
va
l
ve as
f
ar as poss
ibl
e
and fill pump and piping through
priming port or priming tee.
Figure 16: Open Control Valve

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Motor will not run Disconnect switch is off Be sure switch is on
Fuse is blown or circuit breaker tripped Replace fuse or reset circuit breaker
Starting switch is defective DISCONNECT POWER; Replace starting switch
Wires at motor are loose, Refer to instructions on wiring (Page 9). DISCONNECT POWER; check and
disconnected, or wired incorrectly tighten all wiring.
Capacitor voltage may be hazardous. To discharge
capacitor, hold insulated handle screwdriver BY THE HANDLE and
short capacitor terminals together. Do not touch metal screwdriver
blade or capacitor terminals. If in doubt, consult a qualified electrician.
Pressure switch contacts are dirty DISCONNECT POWER and file contacts with emery board or nail file.
Motor runs hot and Motor is wired incorrectly Refer to instructions on wiring
overload kicks off Voltage is too low Check with power company. Install heavier wiring if wire size is too small
(See Electrical / Wiring Chart).
Pump cycles too frequently See section below on too frequent cycling
Motor runs but no Pump in new installation did In new installation:
water is delivered* not pick up prime through:
1. Improper priming 1. Re-prime according to instructions
2. Air leaks 2. Check all connections on suction line, AVC and ejector
3. Leaking foot valve or check valve 3. Replace foot valve or check valve
Pump has lost prime through: In installation already in use:
1. Air leaks 1. Check all connections on suction line and shaft seal
2. Water level below suction pipe inlet 2. Lower suction line into water and re-prime. If receding water level
in well exceeds suction lift, a deep well pump is needed.
Foot valve or strainer is plugged Clean foot valve or strainer
Ejector or impeller is plugged Clean ejector or impeller
Check valve or foot valve is stuck shut Replace check valve or foot valve
Pipes are frozen Thaw pipes. Bury pipes below frost line. Heat pit or pump house.
Foot valve and/or strainer are Raise foot valve and/or strainer above bottom of water source.
buried in sand or mud Clean foot valve and strainer.
Water level is too low for shallow well A deep well jet package may be needed (over 25 ft. to water) to deliver
setup to deliver water water to full capacity
Pump does not Water level in deep well is lower than Replace nozzle and venturi with correct combination for the well; lower
deliver water to full estimated the ejector to correct level in the well
capacity Steel piping (if used) is corroded or Replace with plastic pipe where possible, otherwise with new steel pipe
limed, causing excess friction
Piping is too small in size Use larger piping
Pump delivers water but Pressure switch is out of adjustment or DISCONNECT POWER; adjust or replace pressure switch
does not shut off or contacts are welded together
pump cycles too Faucets have been left open Close faucets
frequently Venturi, nozzle or impeller is clogged Clean venturi, nozzle or impeller
Water level in deep well is lower than
estimated Replace nozzle and venturi with correct combination for the well
Standard pressure tank is waterlogged Drain tank to air volume control port. Check AVC for defects. Check for
and has no air cushion air leaks at any connection.
Pipes leak Check connections
Foot valves leak Replace foot valve
Air charge too low in pre-charged tank DISCONNECT POWER and open faucets until all pressure is relieved
Using tire pressure gauge, check air pressure in tank at valve stem
located on the tank. If less than pressure switch cut-in setting (30-50
PSI), pump air into tank from outside source until air pressure is 2 PSI
less than cut-in setting of switch. Check air valve for leaks (use soapy
solution) and replace core if necessary.
Air spurts from faucets Pump is picking up prime When pump picks up prime, all air will be ejected
Leak in suction side of pump Suction pipe is sucking air. Check joints for leaks.
Well is gaseous Consult factory about installing a sleeve in the well
Intermittent over-pumping of well. Lower foot valve if possible, otherwise restrict pump discharge
(Water drawn down below foot valve.)
Troubleshooting 13
* (Note: Stop pump;
then check prime
before looking for
other causes.
Unscrew priming
plug and see if water
is in priming hole).

Repair Parts 14
6
2
3
1
4
7
5
1125 0694
Model and HP
ABFLC30H
Key Part ABFLC-01L ABFLD-01L
No. Description 1/2HP 3/4HP
1Motor - 60 Cycle A100CLL A100DLL
2Seal Plate N3-9 N3-9
3Seal & Gasket Kit * FPP1550 FPP1550
4Pressure Gauge TC2104 TC2104
5Pump Body Assembly L76-39 L76-39
6Overhaul Kit ** FPP1560 FPP1561
7Pressure Switch TC2151 TC2151
* Includes: water slinger, seal plate gasket, shaft seal and diffuser gasket.
** Includes: Key No. 3 plus impeller and diffuser.
REPLACEMENT PARTS LIST

15

16