APSCO ARC-60 Operating instructions
INSTALLATION & OWNERS MANUAL
ARC-60
60 GPM MAX
WARNING
BEFORE BEGINNING INSTALLATION OF THIS
APSCO PRODUCT READ AND FOLLOW ALL
INSTALLATION INSTRUCTIONS
REV1 10-19
Index Page:
Page 3 - Features Included
Page 4 - Figure 1: ARC-60 Dimensions
Page 5 - Installation & Operation
Page 6 - Figure 2: Typical Installation Examples
Page 7 - Figure 3: ARC-60 External Shell Exploded View
Page 8 - Figure 4: ARC-60 Internal Components Exploded View
Page 9 - Table 1: Parts List
Page 10 - Table 2: Accessories
Page 10 - Table 3: Trouble Shooting Guide
Page 11 - ARC-60 Repair - Table 4: Repair
Page 12 - Figure 5: ARC-60 Repair Case Assembly
Page 13 - Figure 6: Drill Dimensions
WARRANTY
All APSCO, Inc. products are warrantied for 1 year of service,
but in no case more than 2 years beyond the original date of purchase.
APSCO warrants the product as free from defects in materials
and workmanship under normal recommended use.
In order to consistently bring you the highest quality, full-featured products, we reserve the
right to change our specification and designs at any time. APSCO products and logo are the
trademark of APSCO. This document, including textual matter and illustrations, is copyright
protected by APSCO, with all rights reserved.
+1 (918) 622.5600
email: sales@apscopower.com
8178 E. 44th Street, Tulsa, OK 74145
APSCOPOWER.COM
FEATURES INCLUDE:
• Stainless Steel Construction
• The basic size of our cooler is 22”x22”x12.5”, making it the most compact cooler in its class.
• 6 Gallon Hydraulic Reservoir
• Weight: 140 lbs dry, making it the lightest hydraulic cooler in its class
• Flow Rate to 60gpm
• Pressure rated to 3000 psi
• Heat rejection is 28HP at 60gpm with 80°F ETD. This is the highest heat rejection in its class
• Hydraulic filter – This filters your return fluid with a ten micron filter, has an integral bypass valve, and baffle. It also conveniently filters the oil
that is added to the reservoir.
• Filter Element = 10 micron
• Filter Bypass valve- Set at 36 psi. This feature protects the filter from over pressurization due to cold oil or a blocked element.
• System Cold Oil Bypass Valve – Set at 60psi. This feature ensures that the low pressure side of the hydraulic system stays at a low pressure.
Primarily protects from over pressurization due to cold oil.
• System relief valve – This Feature ensures that the maximum system pressure does not go any higher than what you set the valve at. Factory set at
3000psi and is adjustable from 500psi to 3000psi.
• Flow control valve – This feature ensures the delivery of consistent flow to the hydraulically powered cooling blower motor. It is factory set to
ensure the most efficient blower speed.
Page 3
22.0
22.0
1.25
AIR INLET
SIGHT GLASS
R.V. ADJUSTMENT
HOLE COVER
HYDRAULIC
FILTER
BREATHER
MOUNTING STUD
1/2-20 (X4)
PRESSURE PORT
SAE-20
SUCTION PORT
SAE-32
RETURN PORT
SAE-24
GAUGE PORT
SAE-04
CASE DRAINPORT
SAE-08
ACCESS PANNEL
12.5
8.5
5.5
SUCTION PORT
SAE-32
TOP VIEW
BOTTOM VIEW
BACK VIEW
LEFT SIDE VIEW
22.0
22.0
1.25
AIR INLET
SIGHT GLASS
R.V. ADJUSTMENT
HOLE COVER
HYDRAULIC
FILTER
BREATHER
MOUNTING STUD
1/2-20 (X4)
PRESSURE PORT
SAE-20
SUCTION PORT
SAE-32
RETURN PORT
SAE-24
GAUGE PORT
SAE-04
CASE DRAINPORT
SAE-08
ACCESS PANNEL
12.5
8.5
5.5
SUCTION PORT
SAE-32
TOP VIEW
BOTTOM VIEW
BACK VIEW
LEFT SIDE VIEW
Page 4
FIGURE 1: ARC-60 Dimensions
POSITIONING AND MOUNTING:
The ARC-60 is designed to fit in very tight spaces, its narrow profile allows for
behind the cab or frame rail mounting. Unit will ship with a mounting template
to aid in proper installation. (See FIG. 6) The ARC-60 requires at least 2” air gap
on the fan shroud side to allow for adequate air intake.
CONNECTIONS (SEE FIG.2):
Note: SAE ports do not require a thread sealant, they seal with an o-ring. Make
sure your SAE fittings have a properly sized o-ring and
are free of thread sealant.
Suction Port-32 SAE – Your hose will go from this port to the
pump inlet port. Minimum hose size – 2”.
Pressure Port -20 SAE – The hose from your pump output will “T” into this port.
One side of the “T” supplies the 2.25gpm to the hydraulic fan. Flow will only
be greater than 2.25gpm through this line if the pressure relief valve setting is
exceeded. The other side of the “T” runs to the motor input or control valve
input depending on your system. Minimum hose size – 1.0”.
Case Drain -8 SAE – Some hydraulic pumps, motors, and control valves have a
case drain line that needs to be plumbed directly back to the cooler reservoir.
This is where you will make that connection. If your hydraulic system does not
require a case drain line simply leave the APSCO provided hex plug in this port.
This plug also doubles as the drain plug for the tank.
Return Port -24 SAE – The hose from the outlet of your motor or control valve
should be plumbed into this port. This port takes all of the return flow from your
motor and sends it through the filter and heat exchanger built into the ARC-60.
Minimum hose size – 1.5”.
Gauge Port -4 SAE – This is a test port on the bottom of your cooler. This port
is connected to the input port of the manifold, for the purpose of connecting
diagnostic equipment like a gauge or transducer to system pressure.
START UP PROCEDURE:
This Unit comes ready to install, no assembly required.
Make up all hydraulic connections.
With the PTO disengaged, remove filter cap from top of cooler. Leave filter in
place and add fluid until the bottom gauge is full and the top gauge is empty
as shown. This will filter the fluid as it is being added. Even new hydraulic fluid
should be filtered. You will need to add hydraulic fluid in slowly because the
filter is in place.
Bleed air from lines and check fluid level again. Ensure that the lines are full of
fluid and the air is bled from your system, some pumps and motors, particularly
piston will be ruined in a matter of seconds if operated without fluid.
Depending on the length and diameter of the system hoses you may need to add
fluid to the reservoir several times.
Install filter cap.
Slowly engage PTO with engine at idle speed.
Check for hydraulic leaks and repair as needed
Check for fan operation. Note that the fan will turn slowly
when system pressure is low.
Recheck reservoir fluid level. Each time you add fluid
disengage PTO, if the reservoir gets completely empty before
you add fluid you will need to bleed air from the lines again.
Pressure relief valve setting – The ARC-60 pressure relief valve is factory set
to 3000psi. This is a good setting if all of your other system components are
rated to at least 3000psi. Failure to set the relief valve 200psi higher than
system pressure or any other system relief valve will result in excess build up
of heat. If you need to adjust the APSCO
pressure relief valve it can be accessed by
removing the access panel at the bottom
of the cooler and the R.V. side plug to
manually adjust. The change in pressure
is roughly a 125 PSI per quarter turn. Any
time the side cover is off the PTO should
be off as well.
Once you verify system functionality with
no leaks and the proper fluid level your
ARC-60 is ready for operation.
SYSTEM MAINTENANCE:
Filter – Unscrew filter cap (use a screw
driver or tool with a square shank) and
replace element every three months.
Fluid – Check fluid level daily (with the
PTO off the fluid level should completely
fill the bottom sight glass with no fluid showing in the top sight glass). Drain and
replace hydraulic oil every 6 to 12 months depending on use.
Recommended Fluid – Use non foaming hydraulic fluid and see Pump and Motor
Manufacturer recommendations.
Clean Radiator – Use a mild cleaner compatible with aluminum. Be careful not
to damage fins if using a power washer to rinse cleaner off of radiator. Visually
inspect daily and clean if necessary.
INSTALLATION & OPERATION
Page 5
Warning: High Pressure oil can cause severe
injury. Turn off PTO and bleed pressure
before servicing hydraulic system.
Warning: heavy object. To avoid muscle
strain or back injury, use lifting aids and
proper lifting technique when removing or
replacing.
Warning: Rotating Fan Blade. Can cause
serious injury or cut. Keep hands clear. Turn
off and lockout unit before servicing.
Caution: Surface May be Hot. Ensure PTO is
off and unit has cooled before servicing.
ROTATE CLOCKWISE TO
INCREASE PRESSURE RELIEF
SETTING (INTERNAL HEX)
9/16” JAM NUT. LOOSEN
T0 ADJUST. TIGHTEN WHEN
PROPER RELIEF PRESSURE
HAS BEEN ACHIEVED
PRESSURE RELIEF
VALVE. FACTORY
SET AT 3000PSI
Air Inlet
Air Discharge
Compressor
Hydraulic Motor
Hydraulic Pump
Return
Pressure
Suction
Tee
Air Inlet
Air Discharge
Directional
Control Valve
Optional Accessories (Table 2)
Hydraulic Pump Return
Processing Pump
Pressure
Suction
Tee
Hydraulic Motor
Optional Accessories (Table 2)
ARC-60
ARC-60 WITHOUT DIRECTIONAL CONTROL VALVE
ARC-60 WITH DIRECTIONAL CONTROL VALVE
Page 6
FIGURE 2: Typical Installation Examples
APSCO
TYPE OF PROJECTION
THIRD ANGLE PROJECTION
DO NOT SCALE DRAWING
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
DECIMALS
.X =
.06
.XX =
.03
.XXX =
.010
SURFACE FINISH: 63
ANGLES
2
HOLES
.005
HOLES LOCATION
.005
65
18
8X
1518
3X
18
3X
18
9X
10
16
17
4
18
8X
18
8X
3
12
4X
13
4X
11
4X
14
2X
1
9
4X
8
2X
19
1X
2
7
2X
ITEM NO.
Part Number
Description
TORQUE
QUANTITY
1 7998
FRAME WELDMENT, ARC-60
1
2 8001
BOTTOM SUPPORT, ARC-60
1
3 7997
TOP PANEL, ARC-60
1
4 7996
FRONT PANEL, ARC-60
1
5 8005
RIGHT PANEL, ARC-60
1
6 8109
LEFT SIDE PANEL ASSEM
1
7 8198
FRAME SPACER 1.1X21.5 LG
40 FT-LB
2
8 8172
ANTI ROTATION PLATE
2
9 8173
FLANGE BOLT 1/2-20
100 FT-LB
4
10 8092
PLATE GA 3.75X6.5
1
11 7860
WASHER, RUBBER .5IDX2.25OD
4
12 7714
1/2-20 NYLON LOCKNUT
100 FT-LB
4
13 7713
18-8 SS FLAT WASHER
4
14 5737
CAPS 10-32x1/2 BH SS
1.75 FT-LB
2
15 6348
CAPPLUG 3/4 FLAT HEAD
1
16 7644
-04 SAE PLUG
13 FT-LB
1
17 7726
-08 SAE PLUG
40 FT-LB
1
18 7709
1/4-20 X 5/8" SS TORX T30 BUTTON HD
6.3 FT-LB
37
19 8338
REINFORCING BRACKET ARC-60
1
8
7
6
5
4
3
1
D
C
B
A
B
C
D
E
E
8
7
6
5
4
3
2
1
A
2
G
E
F
H
G
F
H
11
8
10
12
10
12
9
11
REVISIONS
PROTOTYPE
-
RR
04/10/2019
ENG
-
ECR
DATE
REVISION
CHANGED BY
APPROVED BY
DESCRIPTION
8178 EAST 44TH STREET
TULSA, OK 74145
(918) 622-5600
-
REVISION
D
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF
APSCO Inc.
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF
APSCO Inc.
IS PROHIBITED.
MATERIAL
N/A
N/A
DWG. NO.
F/N: ARC-60 manual 2
SHT. 1 OF 1
FINISH
TITLE:
COOLER HYDRAULIC 60 GAL
ARC-60
04/10/2019
CHECKED
RR
04/10/2019
DB
RT
04/10/2019
RT
04/10/2019
DATE
APPROVED
FINAL
DRAWN
DATE
DATE
DATE
SCALE
1:1
6
SHEET SIZE
FIGURE 3: ARC-60 External Shell Exploded View
Page 7
Page 8
FIGURE 4: ARC-60 Internal Components Exploded View
APSCO
TYPE OF PROJECTION
THIRD ANGLE PROJECTION
DO NOT SCALE DRAWING
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
DECIMALS
.X =
.06
.XX =
.03
.XXX =
.010
SURFACE FINISH: 63
ANGLES
2
HOLES
.005
HOLES LOCATION
.005
20
6X
55
4X
50
6X
46
49
54
4X
45
53
4X
52
2X
43
48
2X
47
2X
51
26 27 41
4X
35
33
39
4X
34
42
2X
31
3X
22 23 30
2X
21
40
3X
32
4X
25
2X
29283738
42
56
4X
24
20
44
36
ITEM NO.
PART NUMBER
Description
TORQUE
QTY.
20 7709
1/4-20 X 5/8" SS TORX T30 BUTTON HD
6.3 FT-LB
52
21 7962
ARC-60 HEAT EXCHANGER
1
22 8104
FITTING ELBOW 20MORB-20HB 45
115 FT-LB
1
23 8106
HOSE, HYD #20 ARC-60
1
24 7990
ARC-60 BRACKET, TANK MNT
1
25 8084
HE-MANIFOLD PLATE
2
26 8110
O-RING 2-231 2 7/8 OD 2 5/8 ID
1
27 1733
O-RING 2-212 1 1/8 OD 7/8 ID
1
28 2574
O-RING 2-220 1 5/8 OD 1 3/8 ID
1
29 8111
O-RING 2-138 2 5/16 OD 2 1/8 ID
1
30 8171
HOSE CLAMP
6.5 FT-LB
2
31 7841
HH 1/4-20 X 2" CAP SCREW
10 FT-LB
3
32 8169 HEX 3/8-16, 3/4 LG, SS
22.7 FT-LB
4
33 7989
ARC-60 MANIFOLD
1
34 7594
ADAPTER, MANIFOLD
1
35 8095
HYDRAULIC MOTOR ARC-60
1
36 8096
CENTRIFUGAL FAN 250 MM
7.9 FT-LB
1
37 8105
RELIEF VALVE, ARC 60
155 FT-LB
1
38 8103
FLOW REG, ARC 60
22 FT-LB
1
39 1195
O-RING 2-013 9/16 OD 7/16 ID
4
40 7653
SHCS 3/8"-16 SS 1" LG
23 FT-LB
3
41 7654
MOTOR MANIFOLD SHCS 5/16"-18
13 FT-LB
4
42 7644
-04 SAE PLUG
13 FT-LB
4
43 7983
TANK WELDMENT ARC-60
1
44 7646
12FJ-08MJ STRAIGHT LARGE HEX
40 FT-LB
1
45 8093
HYDRAULIC FILTER MPH1144
1
46 7986
CLEANOUT COVER 6.50 OD
1
47 7650
BSPP LOCKNUT (FOR USE WITH
SIGHTGLASS) 8 FT-LB
2
48 7660
SIGHT LEVEL PLUG 1" BSPP
8 FT-LB
2
49 7662
O-RING 0-258 6 1/4"OD 6"ID(CLEAN
OUT COVER)
1
50 3711
O-RING 2-011 IL 7/16OD 5/16ID
6
51 8196
BYPASS VALVE, 60 PSI
1
52 7981
CLEANOUT COVER RING 6.50 OD
2
53 7711
3/8-16 X 1 1/2 SHCS BOLT 18-8
20 FT-LB
4
54 7842
SEALING WASHER, COPPER
4
55 7710
3/8-16 X 1 1/2" LOCK NUT 18-8
10 FT-LB
4
56 8168
CAPS 3/8-16, 3/4 LG
25.7 FT-LB
4
8
7
6
5
4
3
1
D
C
B
A
B
C
D
E
E
8
7
6
5
4
3
2
1
A
2
G
E
F
H
G
F
H
11
8
10
12
10
12
9
11
REVISIONS
PROTOTYPE
-
RR
04/10/2019
ENG
-
ECR
DATE
REVISION
CHANGED BY
APPROVED BY
DESCRIPTION
8178 EAST 44TH STREET
TULSA, OK 74145
(918) 622-5600
-
REVISION
D
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF
APSCO Inc.
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF
APSCO Inc.
IS PROHIBITED.
MATERIAL
N/A
N/A
DWG. NO.
F/N: ARC-60 manual 2
SHT. 1 OF 1
FINISH
TITLE:
COOLER HYDRAULIC 60 GAL
ARC-60
04/10/2019
CHECKED
RR
04/10/2019
DB
RT
04/10/2019
RT
04/10/2019
DATE
APPROVED
FINAL
DRAWN
DATE
DATE
DATE
SCALE
1:1
2
SHEET SIZE
TABLE 1: PARTS LIST
ITEM NO. PART NUMBER DESCRIPTION Q T Y. TORQUE REQUIRED TOOL
17998 FRAME WELDMENT, ARC-60 1
2 8001 BOTTOM SUPPORT, ARC-60 1
37997 TOP PANEL, ARC-60 1
47996 FRONT PANEL, ARC-60 1
5 8005 RIGHT PANEL, ARC-60 1
6 8109 LEFT SIDE PANEL ASSEM 1
78198 FRAME SPACER 1.1X21.5 LG 2
88172 ANTI ROTATION PLATE 2
98173 FLANGE BOLT 1/2-20 4 100 FT-LB 3/4" END WRENCH
10 8092 PLATE GA 3.75X6.5 1
11 7860 WASHER, RUBBER .5IDX2.25OD 4
12 7714 1/2-20 NYLON LOCKNUT 4 100 FT-LB 3/4" END WRENCH
13 7713 18-8 SS FLAT WASHER 4
14 5737 CAPS 10-32x1/2 BH SS 2 1.75 FT-LB 1/8" ALLEN
15 6348 CAPPLUG 3/4 FLAT HEAD 1
16 7644 -04 SAE PLUG 1 13 FT-LB 3/16" ALLEN
17 7726 -08 SAE PLUG 1 40 FT-LB 5/16" ALLEN
18 7709 1/4-20 X 5/8" SS TORX T27 BUTTON HD 37 6.3 FT-LB T27 TORX
19 8338 REINFORCING BRACKET, ARC-60 1
20 7709 1/4-20 X 5/8" SS TORX T27 BUTTON HD 10 6.3 FT-LB T27 TORX
21 7962 ARC-60 HEAT EXCHANGER 1
22 8104 FITTING ELBOW 20MORB-20HB 45 1 115 FT-LB 1 7/8" END WRENCH
23 8106 HOSE, HYD #20 ARC-60 1
24 7990 ARC-60 BRACKET, TANK MNT 1
25 8084 HE-MANIFOLD PLATE 2
26 8110 O-RING 2-231 2 7/8 OD 2 5/8 ID 1
27 1733 O-RING 2-212 1 1/8 OD 7/8 ID 1
28 2574 O-RING 2-220 1 5/8 OD 1 3/8 ID 1
29 8111 O-RING 2-138 2 5/16 OD 2 1/8 ID 1
30 8171 HOSE CLAMP 2 6.5 FT-LB 3/8 END WRENCH
31 7841 HH 1/4-20 X 2" CAP SCREW 3 10 FT-LB 7/16" END WRENCH
32 8169 HEX 3/8-16, 3/4 LG, SS 4 22.7 FT-LB 9/16" END WRENCH
33 7989 ARC-60 MANIFOLD 1
34 7594 ADAPTER, MANIFOLD 1
35 8095 HYDRAULIC MOTOR ARC-60 1
36 8096 CENTRIFUGAL FAN 250 MM 1 7.9 FT-LB 7/16" END WRENCH
37 8105 RELIEF VALVE, ARC-60 1 155 FT-LB 1 1/4" END WRENCH
38 8103 FLOW REG, ARC-60 1 22 FT-LB 15/16" END WRENCH
39 1195 O-RING 2-013 9/16 OD 7/16 ID 4
40 7653 SHCS 3/8"-16 SS 1" LG 3 23 FT-LB 5/16" ALLEN
41 7654 MOTOR MANIFOLD SHCS 5/16"-18 4 13 FT-LB 1/4" ALLEN
42 7644 -04 SAE PLUG 4 13 FT-LB 3/16" ALLEN
43 7983 TANK WELDMENT ARC-60 1
44 7646 12FJ-08MJ STRAIGHT LARGE HEX 1 40 FT-LB 1 1/4" DEEP WELL SOCKET
45 8093 HYDRAULIC FILTER 1
46 7986 CLEANOUT COVER 6.50 OD 1
47 7650 BSPP LOCKNUT (FOR USE WITH SIGHTGLASS) 2 8 FT-LB 1 5/8" SOCKET
48 7660 SIGHT LEVEL PLUG 1" BSPP 2 8 FT-LB 1 1/2" SOCKET
49 7662 O-RING 0-258 6 1/4"OD 6"ID (CLEAN OUT COVER) 1
50 3711 O-RING 2-011 IL 7/16OD 5/16ID 6
51 8196 BYPASS VALVE, 60 PSI 1
52 7981 CLEANOUT COVER RING 6.50 OD 2
53 7711 3/8-16 X 1 1/2 SHCS BOLT 18-8 4 20 FT-LB 5/16" ALLEN
54 7842 SEALING WASHER, COPPER 4
55 7710 3/8-16 X 1 1/2" LOCK NUT 18-8 4 10 FT-LB 9/16" END WRENCH
56 8168 CAPS 3/8-16, 3/4 LG 4 25.7 FT-LB 5/16" ALLEN
Page 9
Page 10
TABLE 3: TROUBLE SHOOTING GUIDE
Problem Cause Corrective Action
Fan not spinning
Low system pressure
Low oil level in tank
Air leak in suction hose or fitting connections
Collapsed Suction Hose
Flow Control Valve has blocked orifice
Fan sucked in road trash such as a plastic bag and has caused fan to
be in a bind
The system pressure must be higher than 1000 psi for the fan to spin at
full speed. Slower fan speeds in an unloaded condition are part of normal
operation
Fill Tank, tighten fittings, and bleed air from lines
Tighten fittings and bleed air from lines
Replace suction hose
Remove and clean or replace valve. Change fluid and filter element
With Unit de-energized, remove debris, check for proper torque of hub bolts.
Check to make sure the fan is not broken or cracked and motor functions
properly
High Oil Temperature
Dirty Heat Exchanger Assembly
System Relief Valve is opening
low oil level in tank
Collapsed Suction Hose
Air leak in suction hose or fitting connections
Clean Heat Exchanger. Use mild cleaner compatible with aluminum. Be
careful not to damage fins when using a pressure washer.
Ensure that valve relief pressure is set higher than your system pressure.
Remove and clean or replace valve. Change fluid and filter element
Fill Tank and tighten fittings
Replace suction hose
Bleed air and tighten fittings
Aeration of oil
(Milky looking oil)
Water Contamination
Air leak in suction hose or fitting connections
Pump is not lower than the tank
Restricted suction line
low oil level in tank
Replace Fluid and Filter Element. Check all fittings and Filter Cap for tightness
Tighten fittings and bleed air from lines
Reposition to ensure the fluid can gravity feed into the pump through the
suction line.
Route suction line to make as straight and short of a run as possible. Ideally
you would want a 2.5” suction line for minimum flow restriction.
Fill Tank and tighten fittings, verify proper fill level before use
Heat exchanger
Assembly leaks
Loose Fittings or cut o-rings
Burst Heat Exchanger
Replace o-rings and tighten fittings
Replace Cold start relief valve and Heat exchanger assembly
TABLE 2 ACCESSORIES
ITEM NO. PART NUMBER DESCRIPTION Q T Y. TORQUE VALUE REQUIRED TOOL
57 8306 STOCK FILTER ELEMENT 10 MICRON 1 SQUARE SHANK SCREW DRIVER
58 8307 INORGANIC FILTER ELMNT 10 MICRON 1 SQUARE SHANK SCREW DRIVER
59 8308 RV CAVITY PLUG 1 155 FT-LB 1 1/8" SOCKET
60 FRM-ARC-30 ARC-30 NO DRILL BRACKET 1
Page 11
ARC-60 REPAIR: (Refer to FIG.5, Table 4)
Be sure to turn off PTO, lockout unit, allow time for fluid to cool, and
bleed hydraulic pressure, before removing any body panels or hoses
on or connected to ARC-60.
Drain hydraulic fluid from unit by removing the case drain plug (Item
17, FIG.3), once all the fluid has been drained replace and torque
according to Table 1. Do not re-use this fluid. Remove all connections
to the ARC60, these connections will be wet so be sure to have a
catch pan for the fluid that will be spilled. Cap and plug all hoses and
ports to prevent contamination. It is recommended to do any repair
work on a clean surface in a dust free environment.
Most repairs, such as fan, motor, relief and flow control valves, can be
accessed by simply removing the left side panel then removing and
replacing the part. To remove the left side panel (Item 7, FIG.5) you
must remove the front and top panels as well. If more in depth repairs
are necessary, simply remove the three manifold bolts and the two
radiator bolts that fasten the manifold and radiator to the base plate.
The entire internal assembly can then be lifted out of the frame.
Once the ARC-60 is out of its frame you will be able to remove and
replace any of the components. If the repair requires you to remove
the tank mount bracket (Item 24, FIG 4) mark the position of the
bolts on the tank mount bracket so you can reinstall in the same
position. This will ensure that your sight glass and tank caps will
fit concentrically within the case when you put the ARC-60 back
together. When you re-assemble the ARC-60 be sure use blue loc-tite
on all fasteners and torque according to Table 1.
TABLE 4: REPAIR
ITEM NO. PART NUMBER DESCRIPTION Q T Y. TORQUE VALUE REQUIRED TOOL
17996 FRONT PANEL, ARC-60 1
27709 1/4-20 X 5/8 SS TORX T27 BUTTON HD 8 6.3 FT-LB T-27 TORX
37997 TOP PANEL, ARC-60 1
47709 1/4-20 X 5/8" SS TORX T27 BUTTON HD 10 6.3 FT-LB T-27 TORX
5 8092 ACCESS PLATE 1
67709 1/4-20 X 5/8" SS TORX T27 BUTTON HD 4 6.3 FT-LB T-27 TORX
7 8109 LEFT SIDE PANEL ASSM 1
87709 1/4-20 X 5/8" SS TORX T27 BUTTON HD 3 6.3 FT-LB T-27 TORX
96348 CAPPLUG 3/4 FLAT HEAD 1 FLAT HD SCREW DRIVER
10 8105 RELIEF VALVE, ARC-60 1 155 FT-LB 1 1/8 SOCKET
11 8103 FLOW REG, ARC-60 1 22 FT-LB 15/16 SOCKET
12 7709 1/4-20 X 5/8" SS TORX T27 BUTTON HD 3 6.3 FT-LB T-27 TORX
APSCO
TYPE OF PROJECTION
THIRD ANGLE PROJECTION
DO NOT SCALE DRAWING
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
DECIMALS
.X =
.06
.XX =
.03
.XXX =
.010
SURFACE FINISH: 63
ANGLES
2
HOLES
.005
HOLES LOCATION
.005
3
7
8
3X
9
5
8
1
6
8X
6
4X
12
3X
6
10X
7
ITEM NO.
Part
Number Description
QTY.
Torque
Required Tool
1 7996
FRONT PANEL, ARC-60
1
27709
1/4-20 X 5/8 SS TORX T27 BUTTON
HD
8
6.3 FT-LB
T-27 TORX
3 7997
TOP PANEL, ARC-60
1
47709
1/4-20 X 5/8" SS TORX T27 BUTTON
HD
10
6.3 FT-LB
T-27 TORX
5 8092
ACCESS PLATE
1
67709
1/4-20 X 5/8" SS TORX T27 BUTTON
HD
4
6.3 FT-LB
T-27 TORX
7 8109
LEFT SIDE PANEL ASSM
1
87709
1/4-20 X 5/8" SS TORX T27 BUTTON
HD
3
6.3 FT-LB
T-27 TORX
9 6348
CAPPLUG 3/4 FLAT HEAD
1
FLAT HEAD SCREW
DRIVER
10 8105
RELIEF VALVE, ARC 60
1
155 FT-LB
1 1/8 SOCKET
11 8103
FLOW REG, ARC 60
1
22 FT-LB
15/16 SOCKET
12 7709
1/4-20 X 5/8" SS TORX T27 BUTTON
HD
3
6.3 FT-LB
T-27 TORX
8
7
6
5
4
3
1
D
C
B
A
B
C
D
E
E
8
7
6
5
4
3
2
1
A
2
G
E
F
H
G
F
H
11
8
10
12
10
12
9
11
REVISIONS
PROTOTYPE
-
RR
04/10/2019
ENG
-
ECR
DATE
REVISION
CHANGED BY
APPROVED BY
DESCRIPTION
8178 EAST 44TH STREET
TULSA, OK 74145
(918) 622-5600
-
REVISION
D
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF
APSCO Inc.
. ANY REPRODUCTION IN
PART OR AS A WHOLE WITHOUT WRITTEN PERMISSION OF
APSCO Inc.
IS PROHIBITED.
MATERIAL
N/A
N/A
DWG. NO.
F/N: ARC-60 manual 2
SHT. 1 OF 1
FINISH
TITLE:
COOLER HYDRAULIC 60 GAL
ARC-60
04/10/2019
CHECKED
RR
04/10/2019
DB
RT
04/10/2019
RT
04/10/2019
DATE
APPROVED
FINAL
DRAWN
DATE
DATE
DATE
SCALE
1:8
SHEET SIZE
Page 12
FIGURE 5: ARC-60 REPAIR
8.50
5.502.60
12.60
22.00
Top of Cooler
Allow 2" minimum clearance from Inlet
Clearance holes for 1/2" bolt
Side of Cooler
Side of Cooler
DRILL DIMENSIONS
(NOT TO SCALE)
Page 13
FIGURE 6
(918) 622.5600
email: sales@apscopower.com
8178 E. 44th Street, Tulsa, OK 74145
APSCOPOWER.COM
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