Aqua-Air mini-kool S IG-05 Series User manual

Features
< Compact, low profile units are the smallest
available. SSIG-05 is the “Worlds Smallest”.
< Designed and engineered for maximum
efficiency with open mounted condenser.
< Quiet, high efficiency rotary (on 5K-16K), and
scroll compressors (on 24K).
< Aqua-Air TSV Sapphire digital microprocessor
control and mechanical control versions
available.
< Rugged yet light weight design.
< HighandLowpressureswitchesforprotectionof
valuableequipmentarestandardonall unitsand
interface with TSV digital controls.
< Highcapacitymotorizedimpellerblowersprovide
excellent air flow with quiet operation.
< Blowers are fully insulated and rotatable for
variability in installation and ducting.
< Corrosion resistant, galvanized and coated
condensate pan has multiple drain locations.
< Simple plug in of control panels on factory
installed connector cables.
< Double vibration isolation on all models.
< All models utilize the environmentally friendly
R-407C refrigerant.
< 90-10 cupronickel condensers are corrosion
resistant for low maintenance and long life.
< 1 year limited warranty on the system
Self Contained Unit mini-kool
The mini-kool SSIG-05 is the “Worlds Smallest” full featured marine
air conditioning unit. It includes all of the features of the mini-kool
line such as reverse cycle and electronic control and operates at only
3.5 amps. At less than 1 cubic foot in overall volume, it requires 32%
less installation space than its nearest competitor. This design features
a compact and very quiet blower with selectable vertical or horizontal
outlet. Controls plug in to the factory installed leads. Complete
installation kits are available.
As the technology leader and the oldest name in the marine air conditioning industry, we have
accepted the challenge of creating a new design that is not only smaller than the units previously
available, but more importantly, more efficient than anything in it’s class. It’s called mini-kool and
it’s built by the company whose name is synonymous with high quality and durability...Aqua-Air!

Aqua-Air Manufacturing James D. Nall Co., Inc.
1050 East 9th Street, Hialeah, Florida 33010 U.S.A.
Toll Free: 800-328-1043 Local: 305-884-8363 Fax: [phone]
[email protected] www.aquaair.com
Technical Specifications S*IG-05 S*IG-07 S*IG-10 S*IG-12 S*IG-16 S*IG-24C
Capacity BTU/H
KCAL/H 5,000 1,260 7,000 1,764 10,000 2,520 12,000 3,024 16,000 4,032 24,000 6,048
Air Flow CFM
m3/HR 170
290 270 560 330 560 400 679 533 904 800 1358
Amp Draw 115 VAC
230 VAC 3.5 -6.3 3.0 8.0 4.0 10.4 4.8 11.7 5.6 - 8.4
Power Watts 380 685 877 1051 1298 2328
Blower Adapter
Diameter IN MM 4 102 5 127 5 127 6 152 6 152 7 178
Minimum Return
Air Grille Size IN2
CM264
413 72 465 100 645 120 775 144 930 225 1450
Minimum Supply
Air Grille Size IN2
CM213
84 40 258 48 310 60 387 72 465 120 775
Height (max.) IN
CM 11.38 28.90 12.75 32.4 12.75 32.4 13.38 33.9 13.38 33.9 18.00 45.7
Width (pan) IN
CM 16.50 41.9 20.00 50.8 20.00 50.8 20.00 50.8 20.00 50.8 29.25 74.3
Depth (pan) IN
CM 9.00 22.8 10.63 27.0 12.00 30.5 12.00 30.5 12.00 30.5 18.00 45.7
Required Seawater
Flow GPH LPH 100 390 140 540 200 760 240 915 320 1220 480 1825
Net Weight LBS / KG 45.0 / 20.5 56.0 / 25.5 57.0 / 25.9 61.0 / 27.7 68.0 / 30.9 120 / 54.5
Ship Weight LBS / KG 49.0 / 22.3 63.0 / 28.7 64.0 / 29.1 68.0 / 30.9 75.0 / 34.1 130 / 59.1
*S = TSV Digital Control (SSIG) *M = Mechanical Control (SMIG)
Add ‘C’ to the end of the model number for 208-230/1/60, ‘CK’ for 200-220/1/50
Standard units are 115 V, 50/60Hz and 230V, 50/60Hz, and operate at rated capacities at 60 Hz. Standard unit capacity
is reduced by 17% when operated at 50 Hz. For full capacity units at 50Hz, order ‘CK’ models.
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TSV Series Digital Thermostat
Included with all SSIG Units
Themini-kool unitiscommonlyusedinnewinstallations
however it is very well suited to the replacement or
retrofitting of an older, less efficient or obsolete unit, or as
an upgrade. This self contained unit is a refrigerant to air
heat exchanger that has all the major components
mounted on one chassis. It is installed in the area of the
boat that is to be heated or cooled.
Basic refrigeration theory dictates that opposite heat
exchanges occurring in close proximity have a canceling
effect, which translates to efficiency loss. True to this
principle, the mini-kool achieves maximum efficiency
through the application of a correctly sized seawater
condenser located in the proper orientation to the unit’s
evaporator coil. By choosing mini-kool, you know you’re
getting the highest efficiency available!

SSIG-36
Specifications
U/M SSIG-36C SSIG-36EK
Capacity BTU/H / KCAL/H 36,000 9,000 36,000 9,000
Air Flow CFM / m3h1200 2040 1200 2040
Power Supply Volt/Phase/Hz 230-1-60 400-3-50
Current Draw A 19.2 A 4.65 A
Power Consumption W 2,340 W 4,220 W
Air Discharge Size in / mm 11.82 x 10.19 300 x 262 11.82 x 10.19 300 x 262
Minimum Return Air Grille Area in2/ cm2288 1858 288 1858
Minimum Supply Air Grille Area in2/ cm2160 1032 160 1032
Height in / mm 20-1/4 514 20-1/4 514
Width in / mm 36 914 36 914
Depth in / mm 24 610 24 610
Seawater Flow Required GPM / LPM 12 47 12 47
Weight lbs / kg 224 102 224 102
I:\wordpfct\ssig-36.wpd
Aqua-Air Manufacturing 1050 E. 9th St. Hialeah, FL 33010 U.S.A.
Phone [phone] Toll Free 800-328-1043
Fax [phone] [email protected] www.aquaair.com

36.000
.775
23.313
.500
OD (2)
20.250
22.3751" 2"
15"
1.50"
4.262
14.669
24.813
35.188
2.638
14.450
D
C
B
A
A
B
C
D
1
2
3
4
5
6
78
87654321
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
AQUA AIR MANUFACTURING, ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
AQUA AIR MANUFACTURING
IS PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
DRAWING NO.
DRAWN BY: JN
DWG. FOLDER:
DATE:
SSIG-36CK
\\AQUAAIRSERVER\Shared\JDN\OPS\cadd\cadd6\Solidworks\Parts\
PART NUMBER: SSIG-36CK MATERIAL: LENGTH: SCALE: 1:8
SHEET OF
14 14
SELF CONTAINED UNIT 36KBTU 230/1/60 w/R407C R/C/ DIGITAL TSTAT
B
SIZE

10K Coolingcapacityof10,000BTU/H
115 1 60
Power supply of 115 volts single (1) phase 60 Hz
SelfContainedUnitSystems
GlossaryofTerms
115
‐
1
‐
60
P
owersupp
l
yo
f

115
vo
lt
s,s
i
ng
l
e
(1)
p
h
ase,
60

H
z
12K Coolingcapacityof12,000BTU/H
16K Coolingcapacityof16,000BTU/H
220‐1‐50 Powersupplyof200‐220volts,single(1)phase,50Hz
230‐1‐60 Powersupplyof208‐230volts,single(1)phase,60Hz
24K Coolingcapacityof24,000BTU/H
5K Coolingcapacityof5,000BTU/H
gpy , /
7K Coolingcapacityof7,000BTU/H
BTU/H BritishThermalUnitsperHour(measureofcooling/heatingcapacity)
C° Centigradedegrees(measureoftemperature)
CFM CubicFeetperMinute(measureofairflow)
CM2SquareCentimeters(measureofarea)
CM2 Centimeter
CONDENSER Thecopper‐nickelinnertube/copperoutertubecoilthathasaconstantflowof
seawtarepassedthroughitineitherthecoolingorheatingmode.
DISPLAYCABLE Thecable(similartoaphonecord)thatconnectstheTSV‐01Displayheadtothe
PCboardinsidetheSelfContainedUnitelectricalbox
DKE EconomyDuctKitSeries.WhitePlasticgrilles
DKP
Premium Duct Kit Series. Teak Frame grilles
DKP
Premium

Duct

Kit

Series
.
Teak

Frame

grilles
EVAPORATOR Thealuminumandcoppercoilthatairpassesovertoproduceeitherthecooling
orheatingeffect
F° Fahrenheitdegrees(measureoftemperature)
FLEXDUCT
ADAPTER
Aplasticfittingthatconvertsfromtherectangularorsquaredischargelocated
ontheselfcontainedunitblowertoaroundsectionthattheflexibleductwill
slipeasilyover.
GPH GallonsPerHour(measureofseawaterpumpflow)
HIGHPRESSURE
SWITCH
Asafetydevicethatdetectswhentheselfcontainedunitisbeingoperated
withoutadequateseawatercooling
Hz Hertz(ameasureofelectricalfrequency)
IN Inches
IN2SquareInches(measureofarea)
KCAL/H
Kilocalories per Hour (measure of cooling/heating capacity)
KCAL/H
Kil
oca
l
or
i
esper
H
our
(
measureo
f
coo
li
ng
/h
ea
ti
ngcapac
it
y
)
KGS Kilograms(unitofweight)
LBS Pounds(unitofweight)
LOWPRESSURE
SWITCH Asafetydevicethatdetectswhentherefrigerantlevelintheselfcontainedunit
istooloworiftheselfcontainedunitairflowisrestricted
LPH LitersPerHour(measureofwaterflow)
( )
m3/HR CubicMeterperHour(measureofairflow)
MECHANICAL Unitsusingthe3knobAQS3SeriesMechanicalThermostat/Controller

MM Millimeter
PH Phase(singleorthreephase)
PUMPRELAY Usedtocontrolasinglepumpthatsuppliesseawatertomultipleselfcontained
units
R/C ReverseCycle(heating&coolingunit)
R‐407C Environmentallyfriendlygreenrefrigerant
The air vent where the room air returns to the self contained unit Usually
RETURNGRILLE
Th
ea
i
rven
t
w
h
ere
th
erooma
i
rre
t
urns
t
o
th
ese
lf
con
t
a
i
ne
d
un
it
.
U
sua
ll
y
equippedwithafilter.
REVERSINGVALVE Thecomponentthatreversestheflowofrefrigerantintheselfcontainedunitto
allowtheunittoalsoproduceheat.
SCROLL ScrollCompressor,24Kseriesonly.The5‐16KareRotaryCompressors.
SELFCONT SelfContainedunit
SUPPLYGRILLE Theairventwheretheairdischargesfromtheselfcontainedunit
g
TSTAT Thermostat.Caneitherbeadigitalormechanicaltype.
VVolts
VIMARBEZEL TrimringfortheTSV‐01DisplayHead
A
q
ua‐AirManufacturin
g
Aqua‐AirManufacturing
JamesD.NallCo.,Inc. 1050E.9thSt.,Hialeah,FL33010
TollFree800‐328‐1043Phone305‐884‐8363Fax305‐883‐8549
[email protected]www.aquaair.com
SelfContainedUnitPriceList‐GlossaryofTerms.xls
I:\PDF\Brochures‐SC\SelfContainedUnitPriceList‐GlossaryofTerms.pdf
Aqua‐AirManufacturing
JamesD.NallCo.,Inc. 1050E.9thSt.,Hialeah,FL33010
TollFree800‐328‐1043Phone305‐884‐8363Fax305‐883‐8549
[email protected]www.aquaair.com
SelfContainedUnitPriceList‐GlossaryofTerms.xls
I:\PDF\Brochures‐SC\SelfContainedUnitPriceList‐GlossaryofTerms.pdf

All cooling capacities shown below are based upon a standard installation. Maximum outside
temperature is 95 degrees Fahrenheit (35 degrees Celsius) with a minimum interior cabin temperature of
72 degrees Fahrenheit (22 degrees Celsius). If you desire any other temperatures than these use the
Aqua-Air Quick-Calc program. You can download this free program by clicking here.
To determine the correct Self Contained Unit for your boat complete the following steps:
Determining the Correct
Self Contained Unit Size for
Your Boat
On the chart below find the appropriate Area Type listed and then scan to the right until you find the
Volume of Area range that would include the volume of your area. Click on the correct Volume of
Area and the information for the correct self contained unit will appear.
Example: A Mid Deck ( B ) area that has a volume of 520 ft3. The correct unit capacity for this area is
the 10,000 BTU/H unit. Clicking on the range 471 - 670 in the "Mid Deck" row will now display all of
the information for the 10,000 BTU/H Self Contained Unit.
Example: A Pilothouse area that has a volume of 13.7 m3. The correct unit capacity for this area is
the 12,000 BTU/H unit. Clicking on the range 12.0 - 14.2 in the "Pilothouse" row will now display all of
the information for the 12,000 BTU/H Self Contained Unit.
Determine the overall Volume of Area that you want to cool. To calculate the volume of the area,
multiply the length of the room by the width and then by the height.
Example: If the room is 15 feet long, 10 feet wide and 7 feet high, the volume of the room is 1050 ft3
(15 x 10 x 7 = 1050 ft3 ). If a room is narrower at one end than the other, take the average of the
room.
Example: A stateroom is 16 feet wide at one end and 12 feet wide at the other end. The average
width is 14 feet ( [16 + 12] / 2 ).
Pick the Area Type that most closely matches one of the five areas shown in the charts below. The
Pilothouse and Galley areas are listed separately because these are usually areas with unusually
high heat loads. Shown below are examples on some common boat types.
1.
2.
3.

1331 -2000
37.8 -56.6
1071 -1600
30.4 -45.3
891 -1330
25.3 -37.7
671 -1000
19.1 -28.3
801 -2000
22.8 -34.0
1001 -1330
28.4 -37.7
801 -1070
22.8 -30.3
671 -890
19.1 -25.2
501 -670
14.3 -19.0
601 -800
17.1 -22.7
831 -1000
23.6 -28.3
671 -800
19.1 -22.7
561 -670
16.0 -19.0
421 -500
12.0 -14.2
501 -600
14.3 -17.0
581 -830
16.5 -23.5
471 -670
13.4 -19.0
391 -560
11.1 -15.9
291 -420
8.3 -11.9
351 -500
10.0 -14.2
421 -580
12.0 -16.4
331 -470
9.4 -13.3
281 -390
8.0 -11.0
211 -290
6.0 -8.2
251 -350
7.2 -9.9
0 -420
0 -11.9
0 -330
0 -9.3
0 -280
0 -7.9
0 -210
0 -5.9
0 -250
0 -7.1
24,00016,00012,00010,0007,0005,000
Lower Deck " A "
Mid Deck " B "
Upper Deck " C
"
Pilothouse
Galley
Area Type Unit Capacity, BTU/H
Volume of Area to be Cooled
Cubic Feet
Cubic Meters
To order a complete Self Contained Unit System order one item from each section:
Self Contained Unit
Thermostat (match voltage and type, manual or digital, to the self contained unit voltage and type)
Seawater Pump (match voltage to the self contained unit)
Seawater Kit
Grille and Duct Kit
Hose Adapter
4.

SAPPHIRE DIGITAL DISPLAY TSV-21
Aqua-Air Manufacturing, division of the James D. Nall Co., Inc.
1050 East 9th Street, Hialeah, Florida 33010 U.S.A.
Ph. 800-328-1043 305-884-8363 Fax [phone]
www.aquaair.com [e-mail]
Sapphire...the most advanced, aesthetically pleasing, rugged digital
thermostat to grace the marine air conditioning industry yet. The technology,
features and benefits address all our predecessors and those of the
competition. The TSV-21 is the operator interface for self contained units and
direct expansion split systems that are Sapphire-ready. It is connected to the
self contained unit or condensing unit by a phone-type cord.
• Sapphire blue LED display
• Virtually unlimited choice of Vimar® bezels
• Largest fan and compressor circuit rating in the business.
• User friendly programming
• Unique fuse protection for circuits.
TSV-21B Digital Display Head
with Black Vimar Bezel
Actual Size

Tempwise Sapphire Features
• Highest fan circuit rating in the industry…12 AMPS !!
• Sapphire Blue LED's with brightness control
• Dual voltage 115/230 capability
• Display cables are 50% smaller in diameter than the competitions
making routing a snap
• Field replaceable fuse protection
• Modular plug connection for high and low pressure switches
• Uses less bulky 4 pin plugs for the display cable instead of the
competitions 8
• Continuous room temperature display with one touch set point
temperature display or change
• Maintains room temperature to within 2 degrees of set point
• Remote temperature sensing bulb or faceplate air temperature
sensor can be used
• Fahrenheit or Centigrade temperature display
• Automatic or six manually selected fan speeds
• High speed and low speed fan limit settings
• LED bar graph visually indicates fan speed
• Fan can be set to run continuous or to cycle on and off as the room
reaches the set point
• Dehumidification mode controls room temperature and humidity level
• Non-volatile EEPROM memory. Controller will not lose settings in
memory due to power interruptions
TSV-21 with Vimar Bezels Included
Part Number Bezel Color Vimar P/N
TSV-21B Black 16753.11
TSV-21C Chrome 16753.34
TSV-21G Gold 16753.32
TSV-21N Nickel 16753.33
TSV-21W White 16753.01
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