Aquatight Saturn Series User manual

Notice to Installer
This manual contains important information about the installation,
operation and safe use of this product. Once the product has been installed
this manual must be given to the owner/ operator of this equipment.
This equipment must be installed and serviced by a qualified technician.
Improper installation can create electrical hazards which could result in
property damage, serious injury or death. Improper installation will void
the warranty.
www.autopool.com.au
Saturn Series
Pumps
WARNING
!
Installation and
Operation Manual

Aquatight Saturn Series Pumps2
GENERAL SAFETY RULES 03LOCATION .......................................... 03
INSTALLATION ................................................................................................. 04
ELECTRICAL CONNECTION ...................................................................... 05
THREE PHASE MOTOR ................................................................................. 05
WIRING DIAGRAM .......................................................................................... 05
PRIMING ............................................................................................................... 06
MAINTENANCE ................................................................................................ 07
FLUID TEMPERATURE .................................................................................. 07
SERVICING .......................................................................................................... 07
WARNINGS FOR INSTALLATION AND ................................................ 08
ASSEMBLY TASKS
WARNINGS FOR ASSEMBLY AND ......................................................... 08
MAINTENANCE TASKS
TROUBLESHOOTING .................................................................................... 09
Contents
Table of

Aquatight Saturn Series Pumps 3
GENERAL SAFETY RULES
1. The machines mentioned in the manual are specially designed for the pre-filtering and
re-circulation of water in swimming pools.
2. They are designed to work with clean water at a temperature not exceeding 35 degrees
Celsius (95 degrees Fahrenheit).
3. The installation should be carried out in accordance to the safety instructions of swimming
pools, especially Standard HD 384.7.702, and the specific instructions for each facility.
4. The rules enforce on accident prevention should be carefully followed.
5. Any modification of the pump requires the prior consent of the manufacturer. Original
replacementpartsandaccessoriesauthorizedbythemanufacturerensureahighlevelofsafety.
The manufacturer of the pump assumes no liability for the damage and injuries caused by
un-authorized replacement parts and accessories.
6. During operation, some parts of the pump are subject to dangerous electric voltage.
Work may only be performed on each pump or on the equipment connected to it after
disconnecting them from the mains power, and after disconnecting the starting device.
7. The user should make sure that assembly and maintenance tasks are carried out by
qualified authorized persons and that these persons have first carefully read the
instructions for service and installation.
8. The operating safety of the pump is only guaranteed if the installation and service
instructions are correctly followed.
9. The limit values stated in the. Technical table should not be exceeded under any
condition.
10. In the event of defective operation or fault, contact the technical support department of
the manufacturer or its nearest authorized agents.
11. If the supply cord is damaged, it must be replaced by an authorized service agent.
12. This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
13. The appliance is not intended for use by young children. Young children should be
supervised to ensure that they do not play with the appliance.
14. All wiring (electrical work) must be carried out by licensed electricians and must be
installed in accordance to the local codes.
15. If the pump is to be installed on a swimming pool or pond situation it is mandatory that
an earth leakage circuit breaker with a rated tripping current not exceeding 30mA be
installed.

Aquatight Saturn Series Pumps4
LOCATION
The pump must be located as close as practical to the pool. The pump must also be in a
position that enables easy access for periodic servicing.
Care must also be taken to position the pump in an area that is free from flooding in a well
ventilated and dry area (The pump motor cooling fan must have a minimum clearance of
150mm).
INSTALLATION
Autopool use the latest technology when designing and manufacturing our pumps, a few
simple precautions during installation will ensure years of trouble free operation.
1. The pump suction line should be not smaller than 40mm (1 1/2”).
2. The suction line is to have as few bends or elbows as possible. There must not be an air
trap on the suction line.
3. Use only the pump barrel unions supplied with the pump.
4. Bolt the pump to the required position (prevent movement).
5. The pump electrical cable must be wired for the proper voltage and rotation in accordance
with the wiring instructions.
6. All wiring (electrical) work must be carried out by licensed electricians and must be
installed in accordance to the local codes.
7. The motor must be grounded.
8. The weight of the plumbing and fittings is to be independently supported and not carried
by the pump.
9. The pump motor cooling fan must have a minimum clearance of 150mm.
~ IMPORTANT ELECTRICAL NOTICE ~
The electrical installation is to be done by a licensed electrician.
Each pump requires a circuit breaker to separate the pump from the electrical supply.
The contact separation has to provide full disconnection in all poles under overvoltage
category III conditions.
If the pump is to be installed on a swimming pool or pond situation it is MANDATORY that an
earth leakage circuit breaker with a rated tripping current not exceeding 30mA be installed.
Check the pumps name plate for the following: Voltage, Amp draw and Cycle.
The power cord, including the ground wire shall have a quality of 245 IEC66 (HO7RN-F)
for models greater than 1Kw power input.
For models less than 1Kw input the quality shall be of 245 IEC57 (H05RN-F) .
All installations must comply with local codes, based on IEC 364-7-702 requirements.

Aquatight Saturn Series Pumps 5
ELECTRICAL CONNECTION
Check that the information on the nameplate corresponds to the power supply.
Employ a competent electrician to ensure wiring installation is made in accordance with any local
electrical codes. Every motor requires either a fused disconnect switch or a circuit breaker.
A SINGLE PHASE MOTOR has a built in thermal overload switch.
THREE PHASE MOTOR
THREE PHASE MOTORS requires a starter switch or magnetic starter with correctly sized overload
protection in addition to the fused disconnect switch.
CHECK THE ROTATION OF THREE PHASE MOTORS.
The motor is only suitable for clockwise operation when viewed from the motor end fan (cowl)
cover.
Three phase motors could rotate in either direction. Changing any 2 wires of the cable on a three
phase motor will reverse the direction of rotation. To check the rotation of the motor, turn on for
approximately 1 second. If it is running in the wrong direction turn off power and interchanging any
2 wires and repeat the above step to check.
When installing three phase pumps a separate device must be available for permanent installation,
this is so the pump can be isolated from the mains power. A contact distance of 3mm per pole is
required for both three phase and single phase units.
Motor protection MUST be installed corresponding to the nominal current of the motor. SEE VALUE
ON RATING PLATE.
It is the RESPONSIBILITY of the user to ensure adequate protection between the motor and the
power supply.
The installer must protect all three phases on the supply of the motor so that the pump cannot run
on 1 or 2 phases only.
Before disconnecting electrical connections, shut of the electricity at its source:
EXAMPLE : The fuse or circuit breaker box. Before work is carried out on the pump ensure the
pump switch or timers are turned off and MAKE CERTAIN THE MAINS POWER IS SWITCHED OFF.
WIRING DIAGRAM
• SINGLE PHASE • THREE PHASE
WARNING
!
Blue = Neutral
Brown = Live
Green/ Yellow = Earth
Black = L3
Blue = L2
Brown = L1
Green/ Yellow = Earth