Arctic Cat 400 3in1 User manual

Arctic Cat Model 400/400-3in1/500/650-V2/650-H1-3in1
      
 
 
   
 
Operator`s Manual
ENGLISCH 21.05.2006, 14:41 Uhr1

ENGLISCH 21.05.2006, 14:41 Uhr2

      
 
 
   
 
Page 1 Have a good trip!
INTRODUCTION
Particularly important information is distinguished in this manual by the notations „Warning, Caution and Note“.
!! WARNING !! refers to the safety of ATV operators, bystanders or persons inspecting or repairing the ATV. Please
follow exactly the instructions in order not to endanger your health or even your life. !! PRECAUTION !! indicates
special precautions that must be taken to avoid damage to the ATV. qNOTE provides key information to make
procedures easier or more clear.
This booklet contains instructions on how to start and operate the ATV as well as some important information on
how to store it in the season break. For bigger repairs and service please contact an authorized ARCTIC CAT ATV
dealer.
At the time of publication, all information and illustrations were technically correct. Some illustrations are used for
clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat constantly renes and
improves its products , no retroactive obligation is incurred.
This ARCTIC CAT operator’s manual should be considered a permanent part of the ATV and must remain with the
ATV at the time of resale. If the ATV changes ownership please contact the warranty service of the company ARCTIC
CAT,
Industriestraße 43, 5600 ST. JOHANN/PG., to ensure a proper registration.
This manual was prepared by the service department of ARCTIC CAT.
PARTS AND ACCESSORIES
When in need of replacement parts, oil or accessories for your ARCTIC CAT ATV, be sure to use only GENUINE
ARCTIC CAT PARTS, OIL AND ACCESSORIES. Only genuine ARCTIC CAT parts, oil and accessories are engi-
neered to meet the standards and requirements of your ARCTIC CAT ATV. For a complete list of accessories refer to
the current ARCTIC CAT ATV Accessory Catalog. Your ARCTIC CAT ATV dealer will be pleased to aid you in service
and maintenance procedures.
ENGLISCH 21.05.2006, 14:41 Uhr3

      
 
 
   
 
Page 2
OWNER/VEHICLE
SURNAME
NAME
ZIP/CITY
Street/Nr.
Vehicle model
Chaccis number
Engine number
Key number
Purchase date
Dealer
Dealer
Dealer´s signature und stamp
Vehicle owner
Owner´s signature
ENGLISCH 21.05.2006, 14:41 Uhr4

      
 
 
   
 
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TABLE OF CONTENTS
Issue Page
TECHNICAL DATA ARCTIC CAT ATV..................................................4
LOCATION OF PARTS AND CONTROLS ......................................... 11
OPERATOR’S MANUAL....................................................................13
GENERAL INFORMATION ................................................................ 20
CONTROL LOCATIONS AND FUNCTIONS.......................................22
GASOLINE / OIL / LUBRICANT.........................................................30
BREAK-IN PROCEDURE.................................................................. 32
GENERAL MAINTENANCE............................................................... 35
PREPARATION FOR STORAGE....................................................... 47
PREPARATION AFTER STORAGE ................................................... 48
FOR YOUR SAFETY.........................................................................49
ACTIVE RIDING................................................................................52
TROUBLESHOOTING....................................................................... 64
WARRANTY......................................................................................66
NOTES .............................................................................................71
ENGLISCH 21.05.2006, 14:41 Uhr5

      
 
 
   
 
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TECHNICAL DATA ARCTIC CAT ATV
Engine and Drive 400 400 3in1
Type Four-cycle/Oil cooled Four-cycle/Oil cooled
Bore x Stroke 82x72,1 mm 82x72,1 mm
Displacement 376 ccm 376 ccm
Ignition type CDI CDI
Ignition timing 10° BTDC < 1500 U/min 10° BTDC < 1500 U/min
Spark plug type NGK CR7EA NGK CR7EA
Spark plug gap 0,7-0,8 mm 0,7-0,8 mm
Brake type Hydraulic foot brake; hydraulic parking brake
Carburetor type Keihin CVK 34 Keihin CVK 34
Chassis 4x4 4x4
Length (Overall) 205 cm 244,5 cm
Height (Overall) 122 cm 125 cm
Width (Overall) 112 cm 120,7 cm
Suspension travel (front, rear) 25 cm 25 cm
Wheelbase 127 cm 147 cm
ENGLISCH 21.05.2006, 14:41 Uhr6

      
 
 
   
 
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Front Tire Size 185-65-15 oder 25x8-12 185-65-15 oder 25x8-12
Rear Tire Size 205-60-15 oder 25x11-12 205-60-15 oder 25x11-12
Tire Ination Pressure
On Road
0,8-1,0 bar (according to load
and route)
0,8-1,0 bar (according to load
and route)
Tire Ination Pressure
Off Road
0,8-1,0 bar (according to load
and route)
0,8-1,0 bar (according to load
and route)
Miscellany 4x4 4x4
Dry weight 288,5 kg 300 kg
Gas tank capacity 24,6 l 20,8 l
Reserve capacity 2,46 l 2 l
Differential capacity (Front) 275 ml 275 ml
Differential Lubricant SAE 80W-90
Taillight/Brake light 12V/5W/21W
Engine Oil Capacity 3,4 L 3,4 L
Rear drive volume 250 ml 250 ml
Gasoline (Recommended) 87 Octan Regular Unleaded (EU: Regular Gasoline 91 oct.)
Engine oil (Recommended) SAE 10W-40
ENGLISCH 21.05.2006, 14:41 Uhr7

      
 
 
   
 
Page 6
Headlight 12V/35W (2)
Starting System Electric with Manual Recoil
Technical Data ARCTIC CAT ATV 500
Engine and Drive 500
Type Four-cycle/Liquid cooled
Bore x Stroke 87,5x82 mm
Displacement 493 ccm
Ignition type CDI
Ignition timing 10° BTDC < 1500 U/min
Spark plug type NGK CR6E
Spark plug gap 0,7-0,8 mm
Brake type Hydraulic foot brake; hydraulic parking brake
Carburetor type Keihin CVK 36
ENGLISCH 21.05.2006, 14:41 Uhr8

      
 
 
   
 
Page 7
Chassis 4x4
Length (Overall) 210,8 cm
Height (Overall) 125 cm
Width (Overall) 120,7 cm
Suspension travel (front) 25 cm
Wheelbase 127 cm
Front Tire Size 185-65-15 oder 25x8-12
Rear Tire Size 205-60-15 oder 25x11-12
Tire Ination Pressure
On Road 0,8-1,0 bar (according to load and route)
Tire Ination Pressure
Off Road 0,8-1,0 bar (according to load and route)
Miscellany 4x4
Dry weight 310 kg
Gas tank capacity 24,6 l
Reserve capacity 2,46 l
Differential capacity (Front) 275 ml
Differential Lubricant SAE 80W-90
ENGLISCH 21.05.2006, 14:42 Uhr9

      
 
 
   
 
Page 8
Rear drive volume 250 ml
Coolant volume 2,9 l
Taillight/Brake light 12V/5W/21W
Engine Oil capacity 2,5 l
Gasoline (Recommended) 87 Octan Regular Unleaded (EU: Regular Gasoline 91 oct.)
Engine Oil (Recommended) SAE 10W-40
H 12V/35W (2)
Headlight 12V/35W (2)
Starting System Electric with Manual Recoil
ENGLISCH 21.05.2006, 14:42 Uhr10