ARMANO barotec PS 600-G User manual

www.armano-messtechnik.com
Operating Instructions
Comparison Pumps PS 600-G / PS 1000-G
B10-156
09/22
1. Information on This Operating Instruction
• The manual is aimed at specialists and semi-skilled
personnel.
• Please read the instructions carefully before carry-
ing out any operation and keep the specied order.
• Thoroughly read and understand the information in
chapter 2 “Safety Instructions”.
If you have any problems or questions, please contact
your supplier or contact us directly at:
ARMANO Messtechnik GmbH
Location Beierfeld
Am Gewerbepark 9 •08344 Grünhain-Beierfeld
Tel.: [phone] – 0 •Fax: [phone] – 545
[e-mail]
Location Wesel
Manometerstraße5 •46487 Wesel-Ginderich
Tel.: [phone] – 0 •Fax: [phone]
[email protected]om
1. Information on This Operating Instruction 1
1.1 Pictographs Used 2
1.2 Exclusion of Liability 2
2. Safety Instructions 2
3. Device Description 3
3.1 Intended Use 4
4. Technical Data 4
5. Preparation, Functions and
Measuring Process 5
6. Maintenance / Cleaning,
Storage and Transport 6
7. Dismounting and Disposal 7
8. Declaration of Manufacturer 8
Contents

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Operating Instructions
Comparison Pumps PS 600-G / PS 1000-G
1.1 Pictographs Used
In this manual, pictographs are used as hazard warnings.
Particular information, instructions and restrictions
designed for the prevention of personal or substantial
property damage:
WARNING! Is used to warn you against an
imminent danger that may result in personal
injury or death.
IMPORTANT!Is used to warn you against a
possibly hazardous situation that may result in
personal, property or environmental damage.
CAUTION!Is used to draw your attention
to important recommendations to be ob-
served. Disregarding them may result in
property damage.
The following symbol highlights
actions you have to conduct
or
instructions that have to be strictly observed.
1.2 Exclusion of Liability
We accept no liability for any damage or malfunction
resulting from incorrect installation, inappropriate use
of the device or failure to follow the instructions in this
manual.
2. Safety Instructions
Please read this operating instruction thoroughly be-
fore operating the comparison pump.
Disregarding the containing warnings, especially the
safety instructions, may result in danger for people,
the environment, and the device and the system it is
connected to.
The comparison pump corresponds with the state of
engineering at the time of printing. This concerns the
operating mode and the safe operation of the device.
In order to guarantee that the device operates safely,
the operator must act competently and be conscious
of safety issues.
The ARMANO Messtechnik GmbH provides support
for the use of its products either personally or via rele-
vant literature. The customer veries that our product
is t for purpose based on our technical information.
The customer performs customer and application
specic tests to ensure that the product is suitable for
the intended use. With this verication, all hazards and
risks are transferred to our customers. Our warranty
expires in case of inappropriate use.
Qualied personnel:
The personnel that is charged for the installation,
operation and maintenance of the comparison pump
must hold a relevant qualication. This can be based
on training or relevant tuition. The personnel must be
aware of this manual and have access to it at all times.
General safety instructions:
• In all work, the existing national regulations for ac-
cident prevention and safety at the workplace must
be complied with. Any internal regulations of the op-
erator must also be complied with, even if these are
not mentioned in this manual.
• Use the comparison pump in its perfect technical
condition only. Damaged or defective instruments
need to be checked immediately and replaced if
necessary.
• Only use appropriate tools for mounting, connect-
ing and dismounting the comparison pump.
• Nameplates or other information on the device shall
neither be removed nor obliterated, since other-
wise any warranty and manufacturer responsibility
expires.
Special safety instructions:
Warnings, which are specically relevant to individual
operating procedures or activities, are to be found at
the beginning of the relevant sections of this operating
instruction.

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Operating Instructions
Comparison Pumps PS 600-G / PS 1000-G
3. Device Description
The comparison pump models PS 600-G and
PS 1000-G are pressure generators and used for com-
parative measurements. They are suitable for testing
and adjusting pressure measuring devices.
Model PS 600-G is applicable for pressure ranges
from 0 to 600 bar and model PS 1000-G is applicable
for pressure ranges from 0 to 1000 bar. For testing,
acid-free, thin oil or distilled water (for the special ver-
sions) is used as medium.
The spindle pump serves to generate the pressure.
The test item is compared to a pressure measuring de-
vice with higher accuracy (e.g. model overview 2000
Test Gauges, model overview 10000 Calibration Tech-
nology).
Comparison pumps in a case are suited for continuous
operations, e.g. in test shops. Additionally, the instru-
ment connections are provided with lters to avoid
contamination of the pump pipe system (see schemat-
ic drawing, page 5).
Components:
Spindle pump with cylinder, piston,
spindle and star handle
Stop valve “Reference device / Vergleichsgerät”
Stop valve “Test item/ Prüing”
Valve “Pressure compensation/Druckausgleich”
Connection for reference device
Connection for test item
Reservoir for the medium
Change-over valve for external admission
pressure (functions: “Admission pressure/
Vordruck”, “Closed / Zu”, “Vent / Entlüften”)
“Connection admission pressure / Anschluss
Vordruck”
“Ventilation admission pressure / Entlüftung
Vordruck”
Nameplate and label:
The nameplate is placed on the back of the compar-
ison pump. It contains the most important technical
data and information.
Scope of delivery:
The delivery includes – in addition to the comparison
pump:
• 1 operating instruction
• 1 l special oil or
1 l distilled water (for the special versions)
• 2 special gaskets for connections, with
2 encased O-rings (mounted)
• 4 O-rings as spare parts
• 2 clamping sleeves G ⁄ (mounted)
• 2 clamping sleeves M 20x1.5
• 2 adapters for N6x1
(admission pressure connection)

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Operating Instructions
Comparison Pumps PS 600-G / PS 1000-G
3.1 Intended Use
The comparison pump shall only be used for generat-
ing pressure in order to carry out comparative meas-
urements for testing and adjusting pressure measuring
devices.
Do not use the comparison pump beyond its specica-
tion or contrary to the operating instructions.
The operational safety of the device supplied is only
guaranteed by intended use. The specied limit values
(chapter 4 “Technical Data”) must not be exceeded.
This particularly applies for the adherence to the per-
missible full scale value and the permissible tempera-
ture range.
IMPORTANT! Risk of injury or material
damage due to overpressure!
Exceeding the maximum overload values
may lead to material failure of the compar-
ison pump. This may also cause serious
damage to health.
ÆEnsure that the overload values are never
exceeded.
Please check if the comparison pump is suitable for
your application before ordering and installation.
4. Technical Data
Model PS 600-G PS 1000-G
Construction type case version
Medium
Standard
Special versions
acid-free, thin oil
distilled water1)
pmin (operating volume
≤ 0.1 litre)
0 bar 0 bar
pmax (operating volume
≤ 0.1 litre)
600 bar 1000 bar
Required
admission pressure
6 bar 6 bar
Standard connection 2 connections male G
⁄ LH,
each with 2 clamping sleeves
on G ⁄ right or M 20x1.5 right,
incl. double sealing
Connection for
external compressed
air supply
plug connection (Prestolock)
for PA hose N 4x1 and an
adapter for hose N 6x1
Case all parts mounted in an
aluminum case, grey enamelled
(self-supporting cover),
3 mounting orices Ø 8.5 mm
(0.33")
Case dimensions
(L x W x H)
350 x 550 x 270 mm
(13.78 x 21.65 x 10.63")
Piston brass hardened
steel
stainless
steel2)
Cylinder brass
Weight approx. 26 kg (57.32 lb)
Temperature range 15 °C to 35 °C (59 °F to 95 °F)
1) for the special version for oxygen:
wetted parts are free of grease and oil
2) for all special versions

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Operating Instructions
Comparison Pumps PS 600-G / PS 1000-G
5. Preparation, Functions and
Measuring Process
Preparation and functions:
The admission pressure can be connected to the com-
parison pump either by a PA hose N 4x1 or by adapter
for N6x1 to plug connection (Prestolock).
To protect the comparison pump from contamination,
a maintenance unit consisting of pressure regulator
and lter (pore size 10 –20 µm with oil and water sep-
arator) is to be placed into the line of the admission
pressure to the comparison pump. (The lter is not
part of the scope of delivery.)
With the pressure regulator, the pressure needs to be
limited to max. 10 bar.
Please open the valves and and press the me-
dium up to the sealing edge of connection and
with the spindle pump before screwing in the pressure
measuring devices. Then, tightly screw the pressure
measuring devices into the connections.
IMPORTANT! Attention must be paid to
thorough sealing! Please use an appropri-
ate wrench and the designated wrench at.
During screwing in, the pressure measuring
devices should never be held at the case!
Measuring process:
All valves are closed.
In order to ll the system, turn the change-over valve
to “Admission pressure/ Vordruck” and open valve
. Afterwards, valve must be closed again.
Build up the pressure via spindle pump until the
required pressure has been reached. The ne adjust-
ment of the pressure is likewise ensued via the spindle
pump .
CAUTION! The total travel of the spindle
pump is approximately 16 revolutions. At
the lower and the upper end a distinct stop
is noticeable. Do not attempt to turn beyond
those points forcibly! Otherwise, the spindle
pump will be damaged!
When opening valve , the pressure is relieved.
To reduce the pressure to 0 bar, the admission pres-
sure must be relieved as well by turning the valve to
“Vent / Entlüften”.
IMPORTANT! Never open any pressure-
bearing connection as long as there is any
pressure left in the system!
In particular, do not screw out the test item.
Please vent the entire system always com-
pletely until no pressure is left in the system!
Fig. schematic drawing
Spindle pump with cylinder, piston,
spindle and star handle
Stop valve “Reference device /
Vergleichsgerät”
Stop valve “Test item/ Prüing”
Valve “Pressure compensation /
Druckausgleich”
Filter
Filter
Connection for reference device
Connection for test item
Reservoir for the medium
Change-over valve for external admis-
sion pressure (functions: “Admission
pressure / Vordruck”, “Closed / Zu”,
“Vent / Entlüften”)
“Connection admission pressure /
Anschluss Vordruck”
“Ventilation admission pressure/
Entlüftung Vordruck”

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Operating Instructions
Comparison Pumps PS 600-G / PS 1000-G
When actuating the change-over valve , please
make sure that it notably snaps into place at the lever
position right above the tags.
Relling the medium reservoir:
The instrument is supplied lled and thus ready for
operation.
During operation, the red oat pin must always be vis-
ible in the clear cap.
If the red oat pin is no longer visible, medium must be
relled. For relling, turn the change-over valve to
“Vent / Entlüften”, open the valve and then turn the
change-over valve to intermediate position between
“Admission pressure / Vordruck” and “Vent / Entlüften”.
Remove the union nut and the cap from the medium
reservoir . Fill in the medium while pressing down
the oat pin. Please use only the medium included in
the delivery or the re-ordered medium. Turn the control
valve to “Vent / Entlüften”. Then, close the reservoir
again with cap and union nut.
6. Maintenance /Cleaning,
Storage and Transport
CAUTION! Material damage and loss
of warranty!
Any modications or interventions in the de-
vice, made by the customer, might damage
important parts or components. Such inter-
vention leads to the loss of any warranty and
manufacturer’s responsibility!
ÆNever modify the device or perform any
repairs yourself.
Maintenance:
The maintenance is limited to lubrication with instru-
ment grease (for the special version for oxygen with
special grease) after approximately 50 hours of opera-
tion (grease tting on the bottom only for PS 1000-G).
The instrument cannot be repaired by the operator.
In case of faults, which cannot be eliminated without
interference in the device, please return the instru-
ment to the manufacturer for repair. Any arising repairs
may only be executed by the manufacturer.
Cleaning:
• Clean the comparison pump with a dry or slightly
dampened lint-free cloth.
• Do not use any sharp objects or aggressive agents
for cleaning.
Storage and transport:
• Use the original packaging or comparable packag-
ing for transport.
• Avoid impacts or strong vibrations.
• Protect the device against moisture.

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Operating Instructions
Comparison Pumps PS 600-G / PS 1000-G
7. Dismounting and Disposal
Before dismounting:
The test item must be unpressurised before dismount-
ing! For this purpose, the valves should be opened.
Disposal:
NO DOMESTIC WASTE!
The comparison pump comprises various
materials. It shall not be disposed of to-
gether with domestic waste.
ÆBring the comparison pump to your local recycling
plant
or
Æsend the comparison pump back to your supplier or
to the ARMANO Messtechnik GmbH.

www.armano-messtechnik.com
Operating Instructions
Comparison Pumps PS 600-G / PS 1000-G
Declaration of Manufacturer
Herstellererklärung
www.armano-messtechnik.de
abgegeben durch / by
Grünhain-Beierfeld, 2018-09-21
Bernd Vetter
Geschäftsführender Gesellschafter / Managing Director
Diese Erklärung wird verantwortlich für den Hersteller:
This declaration is issued under the sole responsibility of the manufacturer:
ARMANO Messtechnik GmbH
ARMANO Messtechnik GmbH
Standort Beierfeld
Am Gewerbepark 9
08344 Grünhain-Beierfeld
Tel.: [phone] – 0
Fax: [phone] – 545
[email protected]
Standort Wesel
Manometerstraße 5
46487 Wesel-Ginderich
Tel. : [phone] – 0
Fax: [phone]
[email protected]
124_Herstellererklärung Vergleichs-Prüfpumpen_Kolben-Manometer Ausg. 09/18
Für die nachfolgend bezeichneten Erzeugnisse
VERGLEICHS-PRÜFPUMPEN
Typ PH 60-P gemäß Datenblatt 10151
Typ PS 60-P/PS 600-P gemäß Datenblatt 10155
Typ PS 60-G/PS 600-G gemäß Datenblatt 10156
und
KOLBEN-MANOMETER
Typ PD 1 gemäß Datenblatt 10311
Typ PD 6 gemäß Datenblatt 10312
Typ PD 10/PD 25 gemäß Datenblatt 10313
Typ PD 60/PD 100 gemäß Datenblatt 10315
Typ PD 600/PD 1000 gemäß Datenblatt 10316
Gemäß den Bestimmungen der Richtlinie
2014/68/EU (Druckgeräte-Richtlinie)
fallen diese Geräte nicht unter diese Richtlinie und werden weder
einem Konformitätsbewertungsverfahren unterzogen noch mit einer
CE-Kennzeichnung versehen.
Die Geräte werden nach geltender guter Ingenieurpraxis ausgelegt
und gefertigt.
We hereby declare for the following named goods
COMPARISON PUMPS
Model PH 60-P according to data sheet 10151
Model PS 60-P/PS 600-P according to data sheet 10155
Model PS 60-G/PS 600-G according to data sheet 10156
and
DEAD WEIGHT TESTERS
Model PD 1 according to data sheet 10311
Model PD 6 according to data sheet 10312
Model PD 10/PD 25 according to data sheet 10313
Model PD 60/PD 100 according to data sheet 10315
Model PD 600/PD 1000 according to data sheet 10316
According to the regulations of the directive
2014/68/EU (Pressure Equipment Directive)
these instruments are not subject to this directive and neither do
undergo a conformity assessment procedure nor do they bear the
CE mark.
The instruments are designed and manufactured according to sound
engineering practice.
8. Declaration of Manufacturer
© 2022 ARMANO Messtechnik GmbH · Technical changes, replacement of materials and printing errors excepted!