AC IOM DUCTED 7/31/2013 rev 3 7
COC-1 InstallationProcedure:
1. Carefullystrip and prepare the wires to the
configuration
as shown in Figure 1 using helpful
hints shown in photographsof Figure 2.
2. Hold the clear strain relief cover with bottomfacing upwardas shown in Figure 3.
3. Lay wire into locatorslots, making sure the black wire is placed into the polarizationslot as
shown in Figure 3.
4. Press the cable sheath into the integral strain relief slot as shown in Figure 3. Trimmingof
ground wire and possiblyothers will be necessary. Wires must not extend beyond the
locators as shown in Figure 4!
5. While holding the strain relief cover, positionthe housing’s hinge posts into the hinge slots
and press down until both lock into place as shown in Figure 4.
6. Close the strain relief cover and housingby hand. Place the connectorassemblyinto Molex
tool (preferred)as shown in Figure 5. Squeezethe tool until the connectorbottomsout and
the locking latches engage on both sides. OR alternately,squeezethe top and bottom
closed with tongueand groove pliers as shown in Figure 5.1. Pliers must be a minimumof
10" long. Squeeze firmly on both sides, squarelyacross the connectorbetweenribs A and B
to ensure wires seat completelyinto slots.
7. Inspectthe connectorto ensurethe wires have been properlyengagedinto the housing
assembly contacts. A properlyterminatedwire is fully seated into its proper slots with no
significantbow of the cover. If the wires extend past the insulations tops, the wires must be
re-terminated with a
NEW CONNECTOR. Once
the cover has been closed the connector
cannot be re-used. Failureto comply with this procedure may result in the failure of the
connector.
8. Mating and un-matingthe completedconnectoris illustratedin Figure 6.
