Backyard Discovery TRW309567 User manual

Parts Identification
Accessories
(NOT TO SCALE)
HAND GRIP GREEN PLASTIC - A100028
(2)
SLIDERAIL8'GREENRIGHT-A100054
(1)
SLIDERAIL8'GREENLEFT-A100055
(1)
QUICK LINK - A100069
(6)
(1) LATCHING KNOB WITH SCREWS - A6P00020
ROPE-CHAIN GREEN 33" - A100083
(2)
L BRACKET 66x66x127 - A100140
(2)
SWING BEAM EXTENSION BRACKET-LEFT - A100325
(1)
SWING BEAM EXTENSION BRACKET-RIGHT - A100326
(1)
SWING SEAT GREEN 22IN - A6P00054
(2)
ROPE-CHAIN GREEN 51.25" - A100087
(4)
21

Parts Identification
Accessories
(NOT TO SCALE)
WINDOW (FLAT PACK) - A6P00019
(2)
SLIDE BED 8' DARK GREEN - A6P00384
(1)
TRAPEZE YELLOW - A6P00034
(1)
TARP .4x1014x2195 - A6P00381
1/32"x39 7/8"x86 3/8" (.4x1014x2195)
(1)
GROUND STAKE REBAR - A4M00527
(6)
L BRACKET 2.5x38x55x55 - A4M01046
(6)
BYD ID TAG (LARGE) AGES 3-10 - A100164
(1)
"A" REVISION TAG - A100314
(1)
22

LADDER ASSEMBLY
STEP 1
SCREW PFH 8x2 BLK
(8 PLCS)
H74
M104
SCREW PFH
8x2 BLK
(8)
H74 - LEFT UPRIGHT - W4L13371
1"x3 3/8"x50 3/4" (24x86x1290)
(1)
M104 - LADDER RUNG - W4L13411
1"x3 3/8"x17 1/8" (24x86x434)
(4)
23

LADDER ASSEMBLY
STEP 2
SCREW PFH 8x2 BLK
(8 PLCS)
H75
SCREW PFH
8x2 BLK
(8)
H75 - RIGHT UPRIGHT - W4L13372
1"x3 3/8"x50 3/4" (24x86x1290)
(1)
24

LADDER ASSEMBLY
STEP 3
SCREW PFH 8x1-1/2 BLK
(4 PLCS)
SCREW PFH
8x1-1/2 BLK
(4)
M103
M103 - REAR SUPPORT - W4L13410
5/8"x3 3/8"x18 1/4" (16x86x462)
(1)
25

LADDER ASSEMBLY
STEP 4
FLUSH
SCREW PFH 8x1-1/2 BLK
(4 PLCS)
SCREW PFH
8x1-1/2 BLK
(4)
M102
M102 - ATTACHMENT BOARD - W4L13409
5/8"x3 3/8"x18 1/4" (16x86x462)
(1)
26

- SLIDE BED 8' DARK GREEN - A6P00384
(1)
M77 - SLIDE BRACE - W4L13407
5/8"x3 3/8"x14 1/4" (16x86x362)
(1)
M77
SLIDE ASSEMBLY
STEP 1
PLACE 'M77' SLIDE BRACE BOARD 1/4" FROM THE BOTTOM EDGE OF THE SLIDE BED. USING THE BOARD
AS A TEMPLATE, MARK WHERE THE PILOT HOLES WILL BE DRILLED. USE A 3/8" DRILL BIT TO DRILL THE
PILOT HOLES INTO THE SLIDE BED. ATTACH THE SLIDE BED SUPPORT BOARD USING THE HARDWARE
PROVIDED.
TIP: PRE-BENDING THE SLIDE ENDS WILL EASE ASSEMBLY.
BOLT WH
5/16x1/2
(2)
T-NUT 5/16(2)
SLIDE BED 8' DARK GREEN
(1 PLC)
T-NUT 5/16
(2 PLCS)
BOLT WH 5/16 1/2
(2 PLCS)
27

M78
M78 - CENTER SLIDE BRACE - W4L13408
5/8"x3 3/8"x14 1/4" (16x86x362)
(2)
EK - SLIDE RAIL 8' GREEN RIGHT - A100054
(1) EL - SLIDE RAIL 8' GREEN LEFT - A100055
(1)
SCREW PFH
8x2 1/2
(24)
SLIDE ASSEMBLY
STEP 2
USING A 1/8" DRILL BIT, DRILL PILOT HOLES IN EACH INDENTATION ALONG EACH SIDE RAIL. THERE SHOULD
BE 12 INDENTIONS ON EACH RAIL.
PLACE ONE SLIDE RAIL ON FLAT SURFACE. STARTING AT THE BOTTOM, INSERT THE SLIDE BED INTO THE CHANNEL
ON THE INSIDE OF THE RAIL. HOLD THE SLIDE BED IN PLACE WHILE A HELPER BENDS THE SLIDE BED INO THE
CHANNEL. MAKE SURE THE SLIDE BED IS COMPLETELY INSERTED INTO THE CHANNEL.
INSERT THE TWO CENTER SLIDE BRACES INTO THEIR RESPECTIVE LOCATIONS. SECURE THE SLIDE BED AND
CENTER USING THE PROVIDED HARDWARE.
REPEAT THIS PROCESS FOR THE OPPOSITE SLIDE RAIL.
SLIDE RAIL 8' GREEN RIGHT
(1 PLC)
SLIDE RAIL 8' GREEN LEFT
(1 PLC)
SCREW PFH 8 2 1/2
(24 PLCS)
TIP: A HELPER IS REQUIRED FOR THIS STEP.
USE A RUBBER MALLET TO TAP THE SLIDE BED INTO PLACE IF NEEDED.
28

SWING BEAM ASSEMBLY
STEP 1
BOLT HEX 5/16x2-3/4 BLK
(2 PLCS)
SB74 - SWING BEAM EXTENDED - W4L13418
2"x5 1/4"x89 1/2" (50x134x2274)
(1)
L BRACKET 66x66x127 - A100140
(2)
SWING BEAM EXTENSION BRACKET-LEFT - A100325
(1) SWING BEAM EXTENSION BRACKET-RIGHT - A100326
(1)
BOLT HEX
5/16x2-3/4
BLK
(2)
BOLT WH
5/16x1 3/4
BLK
(3)
NUT BARREL
WH 5/16x7/8
BLK
(3)
WASHER
FLAT 8x27
BLK
(4)
NUT LOCK
5/16 BLK
(2)
WASHER FLAT 8x27 BLK
(4 PLCS)
NUT LOCK 5/16 BLK
(2 PLCS)
NUT BARREL WH 5/16x7/8 BLK
(3 PLCS)
BOLT WH 5/16x1 3/4 BLK
(3 PLCS)
SWING BEAM EXTENSION BRACKET-LEFT
(2 PLCS)
SWING BEAM EXTENSION BRACKET-RIGHT
(2 PLCS)
L BRACKET 66x66x127
(2 PLCS)
SB74
29

SWING BEAM ASSEMBLY
STEP 2
E77 - ANGLE BRACE - W4L13357
1 3/8"x3 3/8"x73 1/4" (36x86x1862)
(2)
H79 - END SUPPORT - W4L13373
1"x3 1/2"x42" (24x86x1072)
(1)
W71 - SWING BEAM SUPPORT - W4L13420
2"x3 3/8"x49 5/8" (50x86x1260)
(1)
BOLT WH
5/16x4 1/2
BLK
(1)
BOLT WH
5/16x2-1/4
BLK
(2)
LAG SCREW
WH 5/16x2
BLK
(2)
NUT BARREL
WH 5/16x7/8
BLK
(1)
T-NUT 5/16
BLK
(2)
WASHER
LOCK EXT
12x19 BLK
(1)
WASHER
LOCK EXT
8x19 BLK
(5)
W71
E77
H79
WASHER LOCK EXT 8x19 BLK
(1 PLCS)
BOLT WH 5/16x4 1/2 BLK
(1 PLCS)
WASHER LOCK EXT 12x19 BLK
(1 PLCS)
NUT BARREL WH 5/16x7/8 BLK
(1 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
BOLT WH 5/16x2-1/4 BLK
(2 PLCS)
T-NUT 5/16 BLK
(2 PLCS)
LAG SCREW WH 5/16x2 BLK
(2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
E77
30

SWING BEAM ASSEMBLY
STEP 3
BOLT WH 5/16x1 3/4 BLK
(2 PLCS)
NUT BARREL WH 5/16x7/8 BLK
(2 PLCS)
WASHER LOCK EXT 12x19 BLK
(2 PLCS)
NUT BARREL WH 5/16x1-1/2 BLK
(2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
BOLT WH 5/16x2-1/2 BLK
(2 PLCS)
WASHER
LOCK EXT
8x19 BLK
(2)
WASHER
LOCK EXT
12x19 BLK
(2)
NUT BARREL
WH 5/16x7/8
BLK
(2)
NUT BARREL
WH 5/16x1-1/2
BLK
(2)
BOLT WH
5/16x2-1/2
BLK
(2)
BOLT WH
5/16x1 3/4
BLK
(2)
31

SWING BEAM ASSEMBLY
STEP 4
9 1/2" SWING HANGER QUICK LINK - H100099
(6)
WASHER
SAFETY
17x30
(6)
WASHER
FLAT 8x27
(6)
NUT LOCK
5/16
(6)
WASHER SAFETY 17x30
(6 PLCS)
9 1/2" SWING HANGER QUICK LINK
(6 PLCS)
WASHER FLAT 8x27
(6 PLCS)
NUT LOCK 5/16
(6 PLCS)
1. Lock nut must be tightened
until loop is tight against
the safety washer.
2. Swing hanger bolt must be
orientated as shown to avoid
damage to swing hanger bolt.
32

STEP 1
K1
E1
K3
E3
F71
H10
H1
E1 - FRONT LEFT UPRIGHT - W4L13354
1 3/8"x3 3/8"x81 3/4" (36x86x2076)
(1)
E3 - BACK LEFT UPRIGHT - W4L13356
1 3/8"x3 3/8"x81 3/4" (36x86x2076)
(1)
H10 - FLOOR SUPPORT - W4L13369
1"x3 3/8"x40 1/8" (24x86x1018)
(1)
H1 - LEFT ROOF RAIL - W4L13360
1"x3 3/8"x60" (24x86x1524)
(1)
K1 - GROUND BOARD - W4L13375
5/8"x5 1/4"x59" (16x134x1499)
(1)
K3 - GROUND BOARD - W4L13377
5/8"x3 3/8"x47 1/2" (16x86x1205)
(1)
F71 - STANDARD ANGLE BRACE - W4L13358
1 3/8"x2 3/8"x13" (36x60x330)
(2)
LAG SCREW WH 5/16x2-1/2 BLK
(4 PLCS)
LAG SCREW WH 5/16x2-1/2 BLK
(2 PLCS)
LAG SCREW WH 5/16x2 BLK
(2 PLCS)
LAG SCREW WH 5/16x2-1/2 BLK
2 PLCS)
BOLT WH 5/16x2-1/4 BLK
2 PLCS)
T-NUT 5/16 BLK
(4 PLCS)
T-NUT 5/16
BLK
(4)
LAG SCREW
WH 5/16x2-1/2
BLK
(8)
LAG SCREW
WH 5/16x2
BLK
(2)
WASHER
LOCK EXT
8x19 BLK
(14)
BOLT WH
5/16x2-1/4
BLK
(2)
NOTE HOLE LOCATIONS
TOP
TOP
NOTE PILOT HOLE LOCATION
FOR PROPER ORIENTATION.
WASHER LOCK EXT 8x19 BLK
14 PLCS)
BOLT WH 5/16x4 1/4 BLK
2 PLCS)
BOLT WH
5/16x4 1/4
BLK
(2)
33

STEP 2
WASHER
LOCK EXT
8x19 BLK
(6)
M8
NUT BARREL WH 5/16x5/8 BLK
(6 PLCS)
WASHER LOCK EXT 12x19 BLK
(6 PLCS)
WASHER LOCK EXT 8x19 BLK
(6 PLCS)
BOLT WH 5/16x1 BLK
(6 PLCS)
WASHER
LOCK EXT
12x19 BLK
(6)
BOLT WH
5/16x1 BLK
(6)
NUT BARREL
WH 5/16x5/8
BLK
(6)
M8 - BRACE - W4L13393
5/8"x3 3/8"x26 5/8" (16x86x676)
(2)
34

STEP 3
LAG SCREW
WH 5/16x2
BLK
(2)
WASHER
LOCK EXT
8x19 BLK
(4)
LAG SCREW WH 5/16x2 BLK
(2 PLCS)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
SCREW PFH 8x1-1/2 BLK
(2 PLCS)
SCREW PFH
8x1-1/2 BLK
(2)
M21
O1
H5
O1 - SAFETY RAIL - W4L13416
5/8"x1 3/8"x40 1/8" (16x34x1018)
(1)
H5 - SWING BEAM RAIL - W4L13364
1"x3 3/8"x40 1/8" (24x86x1018)
(1)
M21 - WALL BOARD - W4L13406
5/8"x3 3/8"x40 1/8" (16x86x1018)
(1)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
BOLT WH 5/16x4 1/4 BLK
(2 PLCS)
T-NUT 5/16 BLK
(2 PLCS)
T-NUT 5/16
BLK
(2)
BOLT WH
5/16x4 1/4
BLK
(2)
35

STEP 4
LAG SCREW
WH 5/16x2-1/2
BLK
(10)
WASHER
LOCK EXT
8x19 BLK
(10)
LAG SCREW WH 5/16x2-1/2 BLK
(10 PLCS)
WASHER LOCK EXT 8x19 BLK
(10 PLCS)
K4
E4
E2
M4
H4
H2
M4 - SERVING SHELF SUPPORT - W4L13389
5/8"x3 3/8"x40 1/8" (16x86x1018)
(1) K4 - GROUND BOARD - W4L13378
5/8"x5 1/4"x40 1/8" (16x134x1018)
(1)
E2 - FRONT RIGHT UPRIGHT - W4L13355
1 3/8"x3 3/8"x81 3/4" (36x86x2076)
(1)
H4 - FLOOR SUPPORT - W4L13363
1"x3 3/8"x40 1/8" (24x86x1018)
(1) H2 - RIGHT ROOF RAIL - W4L13361
1"x3 3/8"x60" (24x86x1524)
(1)
(1) E4 - BACK RIGHT UPRIGHT - W2A02975
1 3/8"x3 3/8"x81 3/4" (36x86x2076)
WARNING PLATE
ON BACK SIDE
HOLES TOWARD TOP
36

STEP 5
LAG SCREW
WH 5/16x2
BLK
(4)
WASHER
LOCK EXT
8x19 BLK
(4)
M5 - WALL BOARD - W4L13390
5/8"x3 3/8"x40 1/8" (16x86x1018)
(1)
M5
M11
LAG SCREW WH 5/16x2 BLK
(4 PLCS)
WASHER LOCK EXT 8x19 BLK
(4 PLCS)
M11 - SERVING HEADER - W4L13396
5/8"x3 3/8"x40 1/8" (16x86x1018)
(1)
37

STEP 6
WASHER
LOCK EXT
8x19 BLK
(20)
K2
M6
M18
L2
L1
BOLT WH 5/16x2 BLK
(20 PLCS)
WASHER LOCK EXT 8x19 BLK
(20 PLCS)
T-NUT 5/16 BLK
(20 PLCS)
BOLT WH
5/16x2 BLK
(20)
L1 - ARCHED ROOF BOARD - W4L13384
5/8"x4 3/8"x40" (16x112x1016)
(1) L2 - ARCHED ROOF BOARD - W4L13385
5/8"x4 3/8"x40" (16x112x1016)
(1)
M6 - FLOOR SUPPORT - W4L13391
5/8"x3 3/8"x40" (16x86x1016)
(1)
K2 - GROUND BOARD - W4L13376
5/8"x5 1/4"x60 1/2" (16x134x1538)
(2)
M18 - FLOOR SUPPORT - W4L13403
5/8"x3 3/8"x40" (16x86x1016)
(1)
NOTE HOLE LOCATIONS
T-NUT 5/16
BLK
(20)
38

STEP 7
F71 - STANDARD ANGLE BRACE - W4L13358
1 3/8"x2 3/8"x13" (36x60x330)
(1)
LAG SCREW
WH 5/16x2-1/2
BLK
(1)
WASHER
LOCK EXT
8x19 BLK
(2)
BOLT WH
5/16x2 BLK
(1)
SCREW PFH 8x2-1/2 BLK
(4 PLCS)
"A" REVISION TAG
(1 PLC)
SCREW PWH 8x3/4 BLK
(2 PLCS)
LAG SCREW WH 5/16x2-1/2 BLK
(1 PLC)
WASHER LOCK EXT 8x19 BLK
(2 PLCS)
BOLT WH 5/16x2 BLK
(1 PLC)
T-NUT 5/16 BLK
(1 PLC)
SCREW PWH
8x3/4 BLK
(2)
SCREW PFH
8x2-1/2 BLK
(4)
F71
H3
H3 - FLOOR JOIST - W4L13362
1"x3 3/8"x40 1/8" (24x86x1018)
(1)
T-NUT 5/16
BLK
(1)
"A" REVISION TAG - A100314
(1)
39

STEP 8
SCREW PFH
8x1-1/2 BLK
(39)
SCREW PFH 8x1-1/2 BLK
(39 PLCS)
M2
M2 - FLOOR BOARD - W4L13387
5/8"x3 3/8"x41 7/8" (16x86x1064)
(1)
(2) FP1 - FLOOR PANEL - W2A02973
1 1/4"x19 1/8"x41 7/8" (32x485x1064)
FP1
FP1
40