Backyard Play Systems 4136 User manual

- BEFORE YOU BEGIN -
Your premium playset is manufactured from wood which has many natural characteristics and blemishes that may be present in some of the pieces in your playset. These natural characteristics may include knots or minor
cracks/splits. All individual parts have been cut to provide a smooth and safe surface. All parts have been inspected to assure we pack only the safest, most durable wood product. Any minor blemishes in your playset will
not affect the strength, durability, or structural integrity of the finished product. Our limited warranty does not cover the imperfections not resulting in structural failure.
Playset
First...
Check with your homeowner’s association before
assembling.
Read instructions thoroughly before you begin. If you
have purchased accessories to accompany this play
set, please read all installation instructions before
beginning assembly of this structure.
Check All Parts
If a part is missing, circle the part in question and call.
Important
In a drawing, a dotted line represents a part hidden
from view (like a part under a panel).
Adult Assistance required
Assistance is necessary to handle, Àt
and secure some components.
Squareness is very Important!
Start with a level surface and keep 90° corners and 90°
perpendiculars throughout the assembly to ensure all
components fit together.
Safety!
Check for protruding screws and bolts, verify all screw
and bolt lengths during assembly.
Always wear OSHA-APPROVED safety
glasses throughout assembly process.
Tools Required
Socket Set
Hammer
9/16” Combination
Wrench
3/16” Allen Wrench
#2 Square Drive
Bit (included)
#3 Phillips Bit
Cordless Drill
w/Charger
1/8” Drill Bit
7/16” Drill Bit
1/4” Drill Bit
3/8” Drill Bit
Tape Measure
Level
C - Clamps
6’ Step Ladder
Framing/Speed
Square
- BEFORE YOU BEGIN -
Recommended for Ages 3 to 11
Backyard Play Systems
Customer Service
1-866-890-2211
1000 Ternes Drive
Monroe, MI 48162
- NOTICE -
This playset product is not intended for public use. It is intended for
residential application and is not warranted for public or commercial use.
Model 4136
Model 6259
05/22/20122286

2
Wear safety glasses during drilling, assembly of your playset.
Children should not be allowed in the playset assembly and build area.
Note the hole orientation on parts to avoid having to take parts
apart later.
Some steps require the assistance of two people to ensure proper
assembly, safety during assembly, as well as preventing any damage
to the playset.
All hex bolts and lag bolts require a lock washer or lock nut.
To properly install lock nuts, two to three threads must protrude past the
lock nut and be exposed once tightened.
Due to wood characteristics and the manufacturing process hex bolts
may protrude past a surface. If this condition occurs add additional
supplied washers to eliminate bolt protrusion.
To aid in proper assembly pound T-nuts into their respective hole
prior to assembly
Pound in T-nuts while the part is on the ground to ensure proper seating.
Use a soft material under parts when pounding in T-nuts to ensure
no scratching or de-facing of parts.
Make sure all fasteners used are as specified. Using a fastener not
specified in a particular application may result in too much thread
exposure or not enough thread engagement.
ASSEMBLY SAFETY and HELPFUL HINTS
STOP!!! Check all parts and hardware before beginning. If any parts are
missing or damaged please circle and call the phone number listed.
DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET !
KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE
AND MAINTENANCE REFERENCE.
To aid in making your playset assembly easier,
here is a listing of some helpful hints.
*IMPORTANT HARDWARE INFORMATION*

3
SAFETY WARNINGS
This playset has been designed for use by a maximum of eight occupants at one time having a
combined weight of 1,200 pounds. (This weight does not include occupants in the sandbox area.)
This playset is recommended for children (3) through (11) years of age.
On-site adult supervision for children of all ages is recommended.
Instruct children not to walk close to, in front of, behind, or between moving items.
Instruct children not to twist swing chains or ropes or loop them over the top support bar since this may
reduce the strength of the chain or rope.
Instruct children to avoid swinging empty seats.
Teach children to sit in the center of the swings with their full weight on the seats.
Instruct children not to use the equipment in a manner other than intended.
Instruct children not to get off equipment while it is in motion.
Parents should dress children appropriately (examples would include the use of well-fitting shoes and
the avoidance of ponchos, scarves, and other loose-fitting clothing that is potentially hazardous
while using equipment).
Instruct children not to climb when the equipment is wet. Slippery surfaces may cause a hazard.
Verify that suspended climbing ropes, chain, or cable are secured at both ends.
Verify that suspended climbing ropes, chain, or cable cannot be looped back on itself.
Instruct children not to attach items to the playground equipment that are not specifically designed for
use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and
chain as they may cause a strangulation hazard.
Instruct children to remove their bike or other sports helmet before playing on the playground equipment.
Instruct children to not walk or run up slides.
Instruct children to not pick up slides or ramps as this may cause damage or breakage.
Place the equipment on level ground not less than six (6) feet from any obstructions. Be sure to look
overhead for any obstructions above the playset.
Do not use the equipment until fully erected per this playset instruction manual, bolts tightened and
the playset is anchored to the ground.
Please read carefully. Observing the following statements and warnings
reduces the likelihood of serious or fatal injury.
NOTICE:
This playset product is not intended for public use. It is intended for residential application
and is not warranted for public or commercial use.

4
MAINTENANCE
Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and
lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and
tighten as required. T-nuts should be inspected for full and proper seating into the wood.
Checking, splitting and surface cracking are characteristics of all wooden playsets. This is caused by varying
seasonal temperatures and moisture conditions. To minimize this checking and/or cracking you may coat your
playset with a water repellent.

Tighten all hardware.
Lubricate all metallic moving parts per manufacturer’s instructions.
Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.

Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
Check metal parts for rust. If found, sand and repaint using a nonleaded-based paint meeting the requirements of 16 CFR 1303.
Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members.
Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season.
Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Tighten all hardware.
Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Lubricate all metallic moving parts per manufacturer’s instructions.
Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
At the end of each play season or when the temperature drops below 10°F remove plastic swing seats, tents, sandbox cover, tire swing,
slide and other items as specified by the manufacturer and take indoors or do not use.
Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth.Replace as necessary.
When you are ready to dispose of your playset, make sure that all metal, plastic and wood components are disposed of in
accordance with local waste ordinances.
Buyer and/or owner should disassemble and dispose of the playground equipment in such a way that no unreasonable hazards will
exist at the time the swing set is discarded.
Periodic maintenance is required to ensure safe enjoyment
of your playset and optional accessories.
Observing the following procedures reduces the likelihood of serious or fatal injury.
PLAYSET CHECKLIST
At the beginning of each play season:
Twice a month during play season:
Once a month during play season:

5
PLAYGROUND SURFACING MATERIALS
SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME
PLAYGROUND SAFETY HANDBOOK9
Select Protective Surfacing
One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under
and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with
ASTM Specification F 1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:
NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in
serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce
their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment – such as a
sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.
Maximum fall height for this playset is 80”.
Loose-Fill Materials:
Maintain a minimum depth of 9 inches of loose- fill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled
rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of
12 inches will compress to about a 9- inch depth of surfacing over time. The surfacing will also compact, displace, and settle, and should be
periodically refilled to maintain at least a 9- inch depth.
Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be
adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.)
Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for
water drainage. U.S Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline :[phone]
Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials, mark the correct level on
play equipment support posts. That way you can easily see when to replenish and/or redistribute the surfacing.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles:
You may be interested in using surfacing other than loose-fill materials – like rubber tiles or poured-in-place surfaces.
Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.
Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that the product
has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the
Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head
injury. This height should be equal to or greater than the fall height – vertical distance between a designated play surface (elevated surface for
standing, sitting, or climbing) and the protective surfacing below – of your play equipment.
Check the protective surfacing frequently for wear.
Placement
Proper placement and maintenance of protective surfacing is essential. Be sure to
Extend surfacing at least 6 feet from the equipment in all directions.
For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the
swing is suspended.
For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope, plus 6 feet in all directions.
2H 2H
H
L
6 ft.
6 ft.
6 ft. 6 ft.
L+6 ft.
6 ft.
6 ft.
Use Zone for Single-Axis Swings Use Zone for Multi-Axis Swings
Denotes Use Zone with Protective Surfacing
Denotes Use Zone with Protective Surfacing
9This information has been extracted from the CPSC publications “Playground Surfacing—Technical Information Guide” and “Handbook for Public
Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: OfÀce of Public Affairs, U.S. Consumer Product Safety
Commission, Washington, D.C., 20207 or call the toll-free hotline: [phone]

6
ORIENTATIONPLAYSET
*Hint*
Throughout this manual references made to the Left Side,
the Right Side, the Front Side and the Back Side of the playset serve
as a consistent reminder to help with assembly.
LEFT SIDE
FRONT SIDE
BACK SIDE
RIGHT SIDE
Two people may be required for certain assembly procedures.
Two People
ICON

7
IMPORTANT!
AA
B
B
Use these Assembly Procedure Hints throughout the installation process.
1. All Lag Bolts must have pre-drilled holes. Use a 1/4” drill bit for all 3/8” Lag Bolts.
Use a 3/16” drill bit for all 5/16” Lag Bolts. Pre-drilling pilot holes will help prevent Screws
and Lag Bolts from breaking and wood from splitting during assembly.
2. In areas where drilling a larger 1/2” hole is neccessary, such as when installing T-Nuts,
(Fig. 1) the recommended procedure is to first drill-through a 1/4” pilot hole from the
Hex Bolt side and then drill the larger 1/2” hole from the opposite T-Nut side. This will
help avoid splintering the wood. The “Drill Both Sides ICON” (Fig. 1) will remind you to
drill according to this procedure. Be sure to clean through-holes of debris before
inserting Hex Bolts.
3. When assembling parts that are difficult to hold in position while pre-drilling pilot holes
or assembling, use a clamp to keep parts aligned or in position. The “Clamp ICON”
(Fig. 2) will advise you to use this procedure.
Fig. 1 (example)
Fig. 2
Drill Both Sides
ICON
Clamp ICON
1/4” pilot hole
1/2” drill through
DO NOT OVER-TIGHTEN LAG BOLTS

8
WOOD PARTS LIST 1
x2
x1
x2
x2
x12
x1
x2
x1
x1
x1
x2
x9
x3
x3
x2
x2
x2
x15
x5
x1
x1
x1
1-1/2 x 3-1/2 x 57-3/4"
1 x 3-1/2 x 67-7/8"
1 x 3-1/2 x 96"
1 x 3-1/2 x 25-3/4"
1 x 3-1/2 x 57-3/4"
1 x 3-1/2 x 57-3/4"
1 x 5-1/2 x 67-7/8"
1 x 5-1/2 x 25-3/4"
1-1/2 x 3-1/2 x 15-3/8"
1 x 3-1/2 x 17"
1 x 3-1/2 x 19-5/8"
1 x 5-1/2 x 23-3/4"
1 x 5-1/2 x 23-3/4"
1 x 3-1/2 x 39"
3 x 3 x 95"
3 x 3 x 95"
3 x 3 x 95"
1 x 5-1/2 x 45"
1 x 3-1/2 x 45-1/8"
1-1/2 x 5-1/2 x 35-3/4"
1 x 3-1/2 x 23-3/4"
1 x 3-1/2 x 21-3/4"
2721-ST
2718-ST
2704-ST
2710-ST
2708-ST
2709-ST
2732-ST
2733-ST
1051-ST
2726-ST
2715-ST
2716-ST
2725-ST
2722-ST
2711-W
2724-W
2735-W
2723-ST
2719-ST
2707-ST
2705-ST
2706-ST
LOWER FRAME GROUP
GROUP A
GROUP B
GROUP C
GROUP D
GROUP E
GROUP F
MID & UPPER FRAME GROUP
FLOOR GROUP
FRAME UPRIGHT GROUP
7 HOLES
8 HOLES
5 HOLES
x1
x2
x1
x1
x4
x5
x1
x8
x7
x2
1-1/2 x 3-1/2 x 51"
1-1/2 x 3-1/2 x 84"
1-1/2 x 3-1/2 x 51"
1 x 3-1/2 x 17"
1 x 3-1/2 x 15-3/8"
1 x 3-1/2 x 15"
1 x 5-1/2 x 23-3/4"
1 x 5-1/2 x 23-3/4"
1 x 5-1/2 x 23-3/4"
1-1/2 x 3-1/2 x 51"
2522-ST
2701-ST
2521-ST
2222-ST
2524-ST
2700-ST
2703 -ST
2702-ST
2702-ST
2520-ST
LADDER GROUP
CLIMBING WALL GROUP
INVENTORY YOUR PARTS before you begin.
We suggest sorting parts by the category they are listed in.
x1 1 x 3-1/2 x 20-5/8"
2743-ST

9
WOOD PARTS LIST 2
x2
x1
x1
x1
3 x 3 x 95"
4 x 6 x 95"
1 x 5-1/2 x 70-3/4"
3-1/2 x 3-1/2 x 57-3/4"
2525-W
2502-ST
2506-ST
2728-ST
x6 1 x 1-3/8 x 17"
1015 SWING BEAM GROUP
WALL GROUP
ROOF GROUP
WALL UPRIGHT
& BALCONY
GROUP
x3
x4
x2
x3
x3
x2
x1
x11
x2
x2
x20
x6
x15
x2
x2
x2
x2
x1
x7
x4
x2
x4
1 x 3-1/2 x 16"
5/8 x 3-1/4 x 10"
1 x 3-1/2 x 30-1/2"
1 x 3-1/2 x 19-1/2"
1 x 3-1/2 x 45-1/8"
1 x 5-1/2 x 11-3/4"
1 x 3-1/2 x 34"
1 x 5-1/2 x 23-3/4"
5/8 x 3-1/4 x 35-3/4"
1 x 3-1/2 x 39-1/2"
1 x 5-1/2 x 47-3/4"
1 x 3-1/2 x 29-3/4"
1 x 5-1/2 x 31-3/4"
1 x 3-1/2 x 47-3/4"
1 x 3-1/2 x 57-3/4"
5/8 x 3-1/4 x 29-3/4"
1 x 2-1/2 x 57-1/2"
1 x 3-1/2 x 66-1/2"
1 x 3-1/2 x 57-3/4"
1 x 3-1/2 x 57-3/4"
1 x 5-1/2 x 81-5/8"
2 x 4 x 18"
2714-ST
2513-ST
2713-ST
2731-ST
2720-ST
2511-ST
2730-ST
2712-ST
2512-ST
2729-ST
2737-ST
2741-ST
2727-ST
2738-ST
2734-ST
2523-ST
2739-ST
2742-ST
2717-ST
2740-ST
2736-ST
1020-ST
END VIEW
END VIEW
END VIEW
4 HOLES
GROUP G
GROUP H
GROUP J
GROUP K
INVENTORY YOUR PARTS before you begin.
We suggest sorting parts by the category they are listed in.

10
ACCESSORIES HARDWARE
Safety Handle
x3
x3
x6x1
x1
Plaque
Swing Firemen's Pole Climbing Rocks
x1
x4
Telescope Steering Wheel
x1
2434 24502264
2167 2405
2073 2008-A
x6
Swing Hanger
2194
Quick Clip
x6
x1
x1 x1
x1
x4
x1
90oAngle Bracket Plate
Swing Beam Flat Plate
Swing Beam Angled Plate Left Swing Beam Angled Plate RightSwing Beam 90oPlate
2411
2448 2447
2485
2412
2449
x1
Slide
2442
x1
2438
Metal Handrail
Climbing Rope
x2
2083

11
PLAYSET FASTENERS
1” 1”
3/8”T - NUT5/16”T - NUT
3/8” FLAT WASHER
1/4” x 1” FENDER WASHER 3/16” x 1” FENDER WASHER
3/8” LOCK WASHER
5/16” FLAT WASHER
5/16” LOCK WASHER
TRUSS HEAD SCREW
3/4”
3/8” LOCK NUT
2-1/2”
PAN HEAD SCREW
2-1/2”
3/8”
3/8”
3/8”
5/16” 5/16”
1/4” ROCK WALL HARDWARE
T - Nut
Lock
Washer
Hex Bolt
Flat
Washer
1-1/2”
1/4” SAFETY HANDLE HDW.
Lag
Screw
Flat
Washer
1-1/2”
x14
x8 x72
x105
x95
x12
x19
x5
x5
x6
x12
x8 x8
2452 Bag

12
PLAYSET FASTENERS
3/8”
LAG BOLT
WOODSCREWS
4”
2-1/2”
3”
1-5/8”
2”
3/8”
3/8”
3/8”
2-1/2”
3/8”
2”
3/8”
3/8” HEX HEAD BOLTS
3-3/4”
4-1/2”
1-1/2”
3/8”
1-1/4”
3/8”
1-3/4”
3/8”
6”
3/8”
LAG BOLT
3”
x10
x4
x30
x10
x2
x30 x375 x145
x238
x4
x15
#2 SQUARE DRIVE BIT
x1
x2
x1
x4

13
3/8" TORQUE
WASHER
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3-1/2" 3-3/4" 4-1/2" 6-1/2" 9"
x2 x6 x2 x2 x1
ACTUAL SIZE SHOWN
x4
1-1/2”
3/8”
BUTTON HD.
SCREW
3/8”
BUTTON HD.
SCREW
x4 x4
1-1/4”
5/16” 5/16”

14
SET-UP SAFETY AREA
1/4" HARDWARE
1/4" T - Nut
9/16" Barrel
1/4" Flat
Washer 1/4" Lock Washer
2-1/2"
3"
1/4" LAG BOLT 1/4" HEX BOLTS
1-1/2"
6'SAFETY AREA
6'SAFETY AREA
ACTUAL SIZE SHOWN
x4 x4 x4
x12
x8
x12
FRONT SIDE
BACK SIDE
28'-5"
26'-2"
11'-5" 14'-2"
16'-5"
LEFT SIDE
RIGHT SIDE
SWING
SLIDE
LADDER
ROCK
WALL

15
CORNER POSTS IDENTIFICATION & LABELING
AA
B
B
CC
1. Select frame upright parts from GROUP D (wood parts pages).
2. Sort uprights according to number of holes.
3. Arrange uprights three pairs exactly as shown. Note hole locations.
4. Clearly mark bottom ends of uprights with a marker to help with assembly,
as shown:
x2
2724-W
3 x 3 x 96"
x2
2711-W
3 x 3 x 96"
x2
2735-W
3 x 3 x 96"
8 HOLES
5 HOLES
7 HOLES
48-1/4"
46-3/4"
58-3/4"
7-1/4"
2-1/4"
2-1/4"
Note 1 hole location.
Note 2 hole
locations.
Note 2 hole
locations.
Measurements are to
center of holes.
5 HOLES = A
8 HOLES = B
7 HOLES = C
Note 1 hole
location.
Note hole
locations.
BOTTOM
BOTTOM
BOTTOM

16
FRAME ASSEMBLY - A
A
A
BOTTOM
Flush
Flush
Flush
Flush with bottom end of frame upright (A).
90°
90°
x2
4-1/2" Hex Bolt Lock Washer Flat Washer
x2 2711-W
3 x 3 x 96"
1. Select frame parts from GROUP A, B & D (wood parts pages). 2. Align braces with pre-drilled holes.
Ensure all bracing is 90° square before tightening hex bolts. Do not fully tighten hex bolts at this time, adjustments may be needed.
x1
2709-ST
1 x 3-1/2 x 57-3/4"
x1
2704-ST
1 x 3-1/2 x 96"
Keep (A) right-reading
during assembly.
48"
x4 3-3/4" Hex Bolt
Lock Washer Flat Washer
T-Nut x6
x2
2708-ST
1 x 3-1/2 x 57-3/4"
Note: hole
location
90°
C. BORES TOWARD BOTTOM.
This board has
c.bores toward
TOP.
Flush
1"
SIDE VIEW
END VIEW
T-Nut into C.Bore
Flush
For Center Boards

17
FRAME ASSEMBLY - A
A
A
A
A
BOTTOM
T-Nut
x1
Flat Washer
Lock Washer
3-3/4" Hex Bolt
1. Select 2710-ST from GROUP B (wood parts pages).
2. Align 2710-ST with pre-drilled hole.
FLIP ASSEMBLY-A OVER TO INSTALL SIDE BRACES.
90°
x1
x1
2710-ST
1 x 3-1/2 x 25-3/4"
Ensure all bracing is 90° square before tightening
hex bolts. Do not fully tighten hex bolts at this
time, adjustments may be needed.
Flush with
bottom edge of
frame upright.
C. BORES
TOWARD TOP.
BOTTOM
T-Nut
x1
Flat Washer
Lock Washer
3-3/4" Hex Bolt
3. Select 2710-ST from GROUP B (wood parts pages).
4. Align 2710-ST with pre-drilled hole.
Ensure 2710-ST is 90° square
before tightening hex bolts.
Set Assembly-A aside and
proceed to Assembly-B.
x1
90°
x1
2710-ST
1 x 3-1/2 x 25-3/4"
Flush with
bottom edge of
frame upright.
C. BORES
TOWARD TOP.

18
FRAME ASSEMBLY - B
BB
BOTTOM
Flush
Flush
T-Nut
x6
Lock Washer Flat Washer
x4
1. Select frame parts from GROUP A, B & D (wood parts pages). 2. Align braces with pre-drilled holes.
x1
2704-ST
1 x 3-1/2 x 96"
Keep (B) right-reading
during assembly.
Note hole
location
T-Nut in
c.bore
Flush
Flush
47"
24"
Flush with bottom end of frame uprights (B).
Flush with bottom end of frame uprights (B).
90°
90°
4-1/2" Hex Bolt
3-3/4" Hex Bolt x2
x2
3" Lag Bolt x2
x2 2724-W
3 x 3 x 96"
ALL C.
BORES
TOWARD
BOTTOM.
Ensure all bracing is 90° square before tightening hex bolts. Do not fully tighten hex bolts at this time, adjustments may be needed.
2708-ST
x3 2708-ST
1 x 3-1/2 x 57-3/4"

19
Align braces with pre-drilled holed
FRAME CONNECT A & B
48"
48"
A
B
Ensure 48"
measurement from
bottom of frame upright
to top of deck rails.
Stand upright and connect frame assemblies (A) and (B) as shown.
Flat Washer
Lock Washer
3-3/4" Hex Bolt
T-Nut
x2
x2
Ensure all bracing is 90° square and LEVEL before
tightening hex bolts. Do not Ànal-tighten hex bolts
at this time, adjustments may be needed.
LEVEL
LEVEL
90°
90°

20
FRAME ASSEMBLY - C
c
c
Flush
Flush
T-Nut
x6
6" Hex Bolt Lock Washer Flat Washer
4-1/2" Hex Bolt Lock Washer Flat Washer
3" Lag Bolt Lock Washer Flat Washer
90°
90°
2735-W
3 x 3 x 96"
x2
1. Select frame parts from GROUP B, D & K (wood parts pages). 2. Align braces with pre-drilled holes.
Keep (C) right-reading
during this step.
2728-ST
3-1/2 x 3-1/2 x 57-3/4"
x1
Flush
Flush
Flush
Flush
60"
24"
x2
BOTTOM
Note hole
location
C. BORES
TOWARD
BOTTOM
C. BORES
TOWARD
BOTTOM
Ensure all bracing is 90° square before tightening hex bolts. Do not fully tighten hex bolts at this time, adjustments may be needed.
90°
x2
x2
1"
T-Nut into C.Bore
SIDE VIEW
x3
2708-ST
1 x 3-1/2 x 57-3/4"
This board has
c.bores toward
TOP.