Bad Boy RECOIL iS CREW 2015 User manual

OWNER’S MANUAL
640689-G
RECOIL iS
REVISED FEBRUARY 2016ISSUED JULY 2014

WELCOME
Thank you for purchasing this vehicle. Before driving the vehicle, please take time to read and understand this entire
Owner’s Manual. This manual contains important safety information, as well as information that will assist in maintaining
the vehicle for optimum performance.
This manual may cover the operation of several different models or show items that are optional; therefore, some illustra-
tions/images may not be representative of all models.
Most service procedures can be accomplished using common tools. Perform service procedures at intervals shown in the
Periodic Service Schedule located elsewhere in this manual.
Repair or replacement parts are available through your BAD BOY BUGGIES retailer.
The following information is needed when contacting us concerning service or parts for your vehicle:
Vehicle Model: ___________________________________________________________
PIN or Serial Number: _________________________________________________
Manufacture Date Code: ___________________________________________________

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed
beyond the factory specifications. Such modifications can cause serious personal injury or death. Bad Boy Buggies prohibits and dis-
claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
Bad Boy Buggies reserves the right to incorporate engineering and design changes to products in this manual, without obligation to
include these changes on units sold previously.
The information contained in this manual may be revised periodically by Bad Boy Buggies, and therefore is subject to change without
notice.
Bad Boy Buggies DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL
AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this manual.
These are the original instructions as defined by 2006/42/EC.
CONTACT US:
Bad Boy Buggies
1451 Marvin Griffin Rd.
Augusta, GA, USA 30906
FAX: [phone]
E-mail: [e-mail]
For parts and repair, contact local dealer. Dealers can be located at www.BADBOYBUGGIES.com
i
OWNER’S MANUAL
ELECTRIC POWERED VEHICLE
RECOIL iS
STARTING MODEL YEAR 2015
CALIFORNIA Proposition 65 Warning
WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which
contain lead and lead compounds and other chemicals identified by the State of California to potentially cause cancer,
birth defects, and other reproductive harm. These chemicals are found in vehicles, vehicle parts and accessories, both
new and replacements. During maintenance, these vehicles generate used oil, waste fluids, grease, fumes, and partic-
ulates, all identified by the State of California to potentially cause cancer, birth defects, and other reproductive harm.

FORWARD
ii Owner’s Manual
This vehicle has been designed and manufactured in the United States of America (USA).
The Standards and Specifications listed in the following text originate in the USA unless
otherwise indicated.
The use of non-Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
BATTERY PROLONGED STORAGE
Batteries self-discharge over time. The rate of self-discharge varies depending on the
ambient temperature, the age and condition of the batteries.
Fully charged batteries will not freeze in winter temperatures unless the temperature falls
below -75°F (- 60°C).
For winter storage, the batteries must be clean, fully charged and disconnected from any
source of electrical drain.
The battery charger may be left connected to the vehicle to maintain a full charge on the
batteries, provided the charger is plugged into an active electrical source. If power to the
electrical source is disconnected or interrupted, the battery charger will continue to check
the charge on the battery pack. This will draw power from the battery pack and eventually
drain the batteries if power is not restored in a timely manner.
As with all electric vehicles, the batteries must be checked and recharged as required or at a
minimum of 30 day intervals.
Check and maintain the proper fluid level in all battery cells during the storage period.
Proper fluid level is required for maximum battery performance.
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer
or lead smelter for recycling. For neutralized spills, place residue in acid-resistant
containers with absorbent material, sand or earth and dispose of in accordance with local,
state and federal regulations for acid and lead compounds. Contact local and/or state envi-
ronmental officials regarding disposal information.
WARRANTY
Separate inserts supplied in packaging with the vehicle provide information on Product
Warranty and Emissions Warranty. Failure to follow instructions for emission parts replace-
ment may violate Federal Law (40 CFR part 1068.105 (b)) and be subject to fines and other
penalties as described in the Clean Air Act.

B
TABLE OF CONTENTS
iii
Owner’s Manual
SAFETY
GENERAL......................................................................................................................... 1
NOTICES, CAUTIONS, WARNINGS, AND DANGERS ................................................... 1
GENERAL OPERATION................................................................................................... 2
MAINTENANCE................................................................................................................ 4
VENTILATION................................................................................................................... 4
LABELS AND PICTOGRAMS........................................................................................... 5
LABELS AND PICTOGRAMS........................................................................................... 6
GENERAL SPECIFICATIONS
VEHICLE DIMENSIONS AND INCLINE INFORMATION................................................. 8
INTRODUCTION
FEATURES..................................................................................................................... 11
General Information .......................................................................................... 11
Key Switch / Direction Selector .......................................................................... 11
State of Charge Meter........................................................................................ 11
Park Brake Light................................................................................................. 11
Light Switch........................................................................................................ 11
Max Speed / Range Switch................................................................................ 12
Auxiliary Switch Positions .................................................................................. 12
12 Volt Power Outlet.......................................................................................... 12
Cupholder........................................................................................................... 12
Accelerator Pedal............................................................................................... 12
Brake Pedal........................................................................................................ 12
Park Brake ......................................................................................................... 12
Charger Receptacle ........................................................................................... 12
Truck Bed Latch................................................................................................. 13
Truck Bed........................................................................................................... 13
Taillights............................................................................................................. 13
Head Protection ................................................................................................. 13
Side Nets............................................................................................................ 13
Seat Belts........................................................................................................... 13
Rear Seat / Load Deck (If Equipped) ................................................................. 14
OPS / Top / Windshield...................................................................................... 14
OPERATING PROCEDURES

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iv
TABLE OF CONTENTS
Owner’s Manual
PIN AND SERIAL NUMBER LOCATION......................................................................... 15
BEFORE INITIAL USE..................................................................................................... 16
PORTABLE CHARGER................................................................................................... 17
Using the Charger ...............................................................................................18
OPERATING THE VEHICLE........................................................................................... 19
Key Switch Operation .........................................................................................20
Max Speed / Range Switch .................................................................................20
Light Switch Operation ........................................................................................20
Brake Operation ..................................................................................................20
Park Brake Operation .........................................................................................20
Accelerator Operation .........................................................................................20
Truck Bed Latch Operation .................................................................................21
Seat Belt Operation .............................................................................................21
COMMON SENSE OPERATION..................................................................................... 22
ENVIRONMENTAL CONCERNS .................................................................................... 22
STARTING AND DRIVING.............................................................................................. 22
Starting the Vehicle on a Hill ...............................................................................23
COASTING...................................................................................................................... 23
TOWING A TRAILER....................................................................................................... 23
TERRAIN......................................................................................................................... 23
TRUCK BED.................................................................................................................... 24
REAR FACING SEAT / LOAD DECK.............................................................................. 24
WINCH OPERATION (IF EQUIPPED WITH WINCH)..................................................... 24
Winch Application ...............................................................................................24
MAINTENANCE
VEHICLE CLEANING AND CARE................................................................................... 29
ROUTINE MAINTENANCE.............................................................................................. 29
LIFTING THE VEHICLE................................................................................................... 30
Lift Entire Vehicle ................................................................................................30
Lift Front of Vehicle .............................................................................................30
Lift Rear of Vehicle ..............................................................................................31
Lower Vehicle .....................................................................................................31
LIGHT BULB REPLACEMENT........................................................................................ 31
Headlight Bulb .....................................................................................................31
Taillight Bulb .......................................................................................................31

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TABLE OF CONTENTS
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Owner’s Manual
WHEELS AND TIRES..................................................................................................... 32
Tire Repair ......................................................................................................... 32
Wheel Installation ............................................................................................... 33
Unidirectional Tires ............................................................................................ 33
WHEEL ALIGNMENT ..................................................................................................... 33
Wheel Alignment ................................................................................................ 33
BRAKES.......................................................................................................................... 34
Master Cylinder .................................................................................................. 34
Bleeding Brakes ................................................................................................. 34
Park Brake Adjustment ...................................................................................... 35
POWERTRAIN................................................................................................................ 35
AXLES............................................................................................................................. 36
Front and Rear Axles ......................................................................................... 36
Checking the Lubricant Level ............................................................................. 36
BATTERY CHARGING AND MAINTENANCE ............................................................... 37
Battery Safety ..................................................................................................... 37
Battery Disposal ................................................................................................. 37
Battery ................................................................................................................ 38
Battery Maintenance .......................................................................................... 38
At Each Charging Cycle ..................................................................................... 38
Monthly ............................................................................................................... 38
Temperature Affects Battery Capacity ............................................................... 39
Electrolyte Level and Water ............................................................................... 39
Cleaning Batteries .............................................................................................. 41
Battery Removal and Installation ....................................................................... 42
Prolonged Storage ............................................................................................. 42
Battery Charging ................................................................................................ 43
BATTERY TROUBLESHOOTING .................................................................................. 43
HYDROMETER............................................................................................................... 43
Using A Hydrometer ........................................................................................... 44
HARDWARE ................................................................................................................... 45
CAPACITIES AND REPLACEMENT PARTS................................................................. 45
PERIODIC SERVICE SCHEDULE
PERIODIC SERVICE SCHEDULE ................................................................................. 47

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TABLE OF CONTENTS
Owner’s Manual

SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
1
Owner’s Manual
SAFETY
GENERAL
For any questions on material content in this manual, contact an authorized representative for clarification.
Read all labels located on the vehicle.Always replace any damaged or missing labels.
On steep hills, it is possible for vehicle to obtain higher speeds than possible on flat ground. To prevent loss of vehicle
control and possible serious injury, speeds should be limited to no more than the maximum level ground speed. See
GENERAL SPECIFICATIONS. Limit speed by applying the brake.
Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above
specified speed. Damage caused by excessive speed may cause a loss of vehicle control, is costly, is considered abuse
and will not be covered under warranty.
NOTICES, CAUTIONS, WARNINGS, AND DANGERS
Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these NOTICES,
CAUTIONS, WARNINGS, and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for
conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe.
Address practices not related to personal injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the
manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the
product. To reduce the chance of personal injury or property damage, the following must be carefully observed:
Certain replacement parts can be used independently and/or in combination with other accessories to modify
an E-Z-GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20 mph on public streets
or roads. When an E-Z-GO-manufactured vehicle is modified in any way by the Distributor, Dealer or cus-
tomer to operate at or in excess of 20mph, UNDER FEDERAL LAW the modified product will be a Low Speed
Vehicle (LSV) subject to the strictures and requirements of Federal Motor Vehicle Safety Standard 571.500. In
these instances, pursuant to Federal law the Distributor or Dealer MUST equip the product with headlights,
rear lights, turn signals, seat belts, top, horn and all other modifications for LSV’s mandated in FMVSS
571.500, and affix a Vehicle Identification Number to the product in accordance with the requirements of
FMVSS 571.565. Pursuant to FMVSS 571.500, and in accordance with the State laws applicable in the places
of sale and use of the product, the Distributor, Dealer or customer modifying the vehicle also will be the Final
Vehicle Manufacturer for the LSV, and required to title or register the vehicle as mandated by State law.

2Owner’s Manual
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or
through the Internet at the web site for the U.S. Department of Transportation - at Dockets and Regulation, then to Title
49 of the Code of Federal Regulations (Transportation).
E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.
The Company recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY BY
PERSONS WITH VALID DRIVERS LICENSES,AND INACCORDANCE WITHAPPLICABLE STATE REQUIREMENTS.
This restriction is important to the SAFE USE AND OPERATION of the product.
All customers should adhere to this SAFETYRESTRICTION, in connection with the use of all E-Z-GO products, new and
used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.
All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to
anticipate and warn against every possible combination of circumstances that may occur. No warning can replace good
common sense and prudent driving practices.
Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and
instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual pay-
ing particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.
For questions regarding this vehicle, contact your BAD BOY BUGGIES dealer or write to the address on the back cover
of this publication, Attention: Customer Care Department.
E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold.
The information contained in this manual is subject to change without notice.
E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSE-
QUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.
This vehicle conforms to the current applicable standard(s) for safety and performance requirements.
Vehicle is designed and manufactured for off-road use. It DOES NOT conform to Federal Motor Vehicle Safety Standards
of the United States of America (USA) and is not equipped for operation on public streets.
Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease
it’s stability, or increase the speed or extend the stopping distance beyond the factory specifica-
tion. Such modifications can result in serious personal injury or death.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease it’s stability, or increase
the speed or extent the stopping distance beyond the factory specification. E-Z-GO prohibits and disclaims responsibility
for all such modifications which would adversely affect the safety of the vehicle.
Operation of the vehicle is limited to persons above the height of 59 inches (150 cm).
GENERAL OPERATION
Read the following warnings before attempting to operate the vehicle.
To prevent personal injury or death, observe the following:
When vehicle is to be left unattended, turn key to OFF position and remove key from
switch.
Drive vehicle only as fast as terrain and safety considerations allow. Consider the terrain

B
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
3
Owner’s Manual
and traffic conditions. Consider environmental factors which affect the terrain and the abil-
ity to control the vehicle.
Avoid driving fast downhill. Sudden stops or change of direction may result in a loss of
control. Use brake to control speed when traveling down an incline.
Use extra care and reduced speed when driving in poor conditions or on poor surfaces.
Stay in designated areas where provided and avoid steep slopes.
Keep feet, legs, hands, and arms inside vehicle at all times.
Avoid extremely rough terrain.
Check area behind the vehicle before operating in reverse.
Ensure direction selector is in desired position before pressing the accelerator pedal.
Slow down before and during turns.
Always bring vehicle to a complete stop before changing direction.
See GENERAL SPECIFICATIONS for vehicle load and seating capacity.
Read the following text and warnings before attempting to service vehicle.
In any product, components may eventually fail to perform properly as the result of normal use, age, wear, or abuse.
It is impossible to anticipate all possible component failures or the manner in which each component may fail.
A vehicle requiring repair is no longer functioning as designed and therefore could be potentially hazardous. Therefore,
use extreme care when working on any vehicle. When diagnosing, removing, or replacing any components that are not
operating correctly, take time to consider the safety of yourself and others around you.
Some components are heavy, spring-loaded, highly corrosive, explosive, may produce high amperage, or reach high
temperatures. Exposure to battery acid and hydrogen gas could result in serious bodily injury. Be careful to protect
hands, face, feet, and body from injury.
Always use the appropriate tools listed in the tool list and wear approved safety equipment.
Before working on the vehicle, remove all jewelry.
Be sure no loose clothing or hair can contact moving parts.
Use care not to touch hot objects.
Wear eye protection when working on or around the vehicle. In particular, use care when working
around batteries, using solvents or compressed air.
ALWAYS:
• Use the vehicle in a responsible manner and maintain the vehicle in safe operating condition.
• Read and observe all warnings and operation instruction labels affixed to the vehicle.
• Follow all safety rules established in the area where the vehicle is being operated.
• Leave the vehicle and seek shelter when there is a risk of lightning.
• Reduce speed to compensate for poor terrain or conditions.
• Apply service brake to control speed on steep grades.

4Owner’s Manual
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
• Maintain adequate distance between vehicles.
• Reduce speed in wet areas.
• Reduce speed and use extreme caution when approaching sharp or blind turns.
• Reduce speed and use extreme caution when driving over loose terrain.
• Reduce speed and use extreme caution in areas where pedestrians are present.
MAINTENANCE
ALWAYS:
• Replace damaged or missing warning, caution or information labels.
• Maintain the vehicle in accordance with the manufacturer’s periodic service schedule.
• Ensure that repairs are performed by trained and qualified personnel.
• Follow the manufacturer’s maintenance procedures.
• Insulate any tools used within the battery area in order to prevent sparks or battery explosion.
• Use specified replacement parts, NEVER use replacement parts of lesser quality.
• Use recommended tools.
• Determine that tools and procedures not specifically recommended by the manufacturer will not compromise the
safety of personnel nor jeopardize the safe operation of the vehicle.
• Support the vehicle using wheel chocks and jack stands. NEVER get under a vehicle that is supported by a jack. Lift
the vehicle in accordance with the manufacturer’s instructions.
• Maintain the vehicle in an area away from exposed flame or persons who are smoking.
• Be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated.
• Test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian
traffic.
• Keep complete records of the maintenance history of the vehicle.
The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must
have the skill and experience to recognize and protect themselves from potential situations that could result in severe
personal injury or death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for injury,
refer the repair or maintenance to a qualified mechanic.
VENTILATION
Hydrogen gas is generated in the charging cycle of batteries and is explosive in concentrations as low as 4%.
Because hydrogen gas is lighter than air, it will collect in the ceiling of buildings necessitating proper ventilation. Five
air exchanges per hour is considered the minimum requirement.
NEVER charge a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane
gas water heaters and furnaces.
Operate charger in accordance with charger manufacturers recommendations or applicable electrical code (whichever
is higher).
ALWAYS:
• Use a dedicated circuit for battery charger. Do not permit other appliances to be plugged into the receptacle when
the charger is in operation.
• Charge vehicle in an area free of flames or sparks.
• Operate battery charger in accordance with manufacturers recommendations.

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SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
5
Owner’s Manual
LABELS AND PICTOGRAMS
74099-G01
74099G01
DO NOT RELEASE BED
LATCH WITH ANYONE
STANDING BEHIND BED
640561
LOCATED ON BATTERY HOLD DOWN
638040
638040
MIN 150
cm
www.badboybuggies.com
FOR INFORMATION
REFER TO OWNERS
MANUAL OR
WEBSITE
NO PUBLIC
ROAD USE
DO NOT OPERATE
UNDER DRUG/ALCOHOL
INFLUENCE
LEAVE VEHICLE
IN THREAT OF
LIGHTNING
DRIVE IN ACCORDANCE
WITH LOCAL RULES
AND REGULATIONS
OPERATOR MUST
BE MIN 150 CM
REMAIN SEATED
KEEP ARMS / LEGS
WITHIN VEHICLE
WARNING USE CAUTION IN
INCLEMENT WEATHER
OPERATE FROM
DRIVERS SIDE
ONLY OCCUPANT MUST
WEAR SEAT BELTS
NO UNATTENDED
CHILDREN
NO MORE THAN
TWO OCCUPANTS
PER SEAT
INFORMATION
FOUND IN
OWNERS MANUAL WARNING
CORROSIVE
WARNING
EXPLOSIVE
WARNING
ELECTRIC
SHOCK
DANGER
LETHAL
VOLTAGE
DO NOT DISPOSE
OF BATTERIES IN
LANDFILL
DO NOT EXPOSE
TO OPEN FLAME
RECYCLE
BATTERIES
WEAR SAFETY
GLASSES
MAX
14
o
/ 25%
MAX
500 lbs.
255 kg
MAX
5 in.
12 cm
P
P
MAX
100 lbs.
45 kg
74821G01
HIGH CENTER OF
GRAVITY MAY CAUSE
TIP OVER
SECURE LOAD
MAX BED WEIGHT
500 LBS or 255 KG
MAY CAUSE EXPLOSION;
DO NOT FILL FUEL
CONTAINERS IN BED
74821G01
WARNING
READ THE
MANUAL
MAX CENTER OF
GRAVITY HEIGHT
5” OR 12 CM
ABOVE FLOOR
MAX SIDE
SLOPE 14°
NO PASSENGERS
IN TRUCK BED

6Owner’s Manual
SAFETY
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
LABELS AND PICTOGRAMS
628943
640561
LOCATED ON BATTERY HOLD DOWN
638040
638040
MIN 150
cm
www.badboybuggies.com
FOR INFORMATION
REFER TO OWNERS
MANUAL OR
WEBSITE
NO PUBLIC
ROAD USE
DO NOT OPERATE
UNDER DRUG/ALCOHOL
INFLUENCE
LEAVE VEHICLE
IN THREAT OF
LIGHTNING
DRIVE IN ACCORDANCE
WITH LOCAL RULES
AND REGULATIONS
OPERATOR MUST
BE MIN 150 CM
REMAIN SEATED
KEEP ARMS / LEGS
WITHIN VEHICLE
WARNING USE CAUTION IN
INCLEMENT WEATHER
OPERATE FROM
DRIVERS SIDE
ONLY OCCUPANT MUST
WEAR SEAT BELTS
NO UNATTENDED
CHILDREN
NO MORE THAN
TWO OCCUPANTS
PER SEAT
INFORMATION
FOUND IN
OWNERS MANUAL WARNING
CORROSIVE
WARNING
EXPLOSIVE
WARNING
ELECTRIC
SHOCK
DANGER
LETHAL
VOLTAGE
DO NOT DISPOSE
OF BATTERIES IN
LANDFILL
DO NOT EXPOSE
TO OPEN FLAME
RECYCLE
BATTERIES
WEAR SAFETY
GLASSES
630398
LOCATED ON UNDERSIDE OF SEAT BOTTOM / LOAD DECK

GENERAL SPECIFICATIONS
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
7
Owner’s Manual
GENERAL SPECIFICATIONS
MODEL: RECOIL iS
TYPE: ELECTRIC OFF ROAD VEHICLE
MODEL YEAR: 2015
Part No: 640370G01
Programmable AC Drive System: Factory programmable to application
zSolid State variable frequency AC speed controllers z300 Amp AC Controllers
zDrive-by-wire electronic throttle control zFull torque, reduced speed reverse
zDash mounted direction selector switch (Forward-Neutral-Reverse) zSealed Hall effect throttle sensor
zDescent speed control zFull diagnostic capability (Hand held diagnostic unit)
zFull-time regenerative braking zDash mounted Max Speed/Max Range speed selector switch
Motor:
Battery Charger: Remote 72 VDC DPI Charger, 120 VAC 60 Hz or optional 230VAC 50Hz unit. (U.L. Certified)
Electrical System: 72 Volt DC, nine, 8 volt deep cycle storage batteries
Drive Train: Direct motor shaft connected to transaxle pinion shaft
Transaxle: Differential with reverse helical gears
Brakes: 4-wheel hydraulic disc brakes and Induction motor. Manual parking brake
Body Protection: Front Brush Guard
Performance
Overall Length in cm Seating Capacity & Style 2 Persons - Bench Seat
Overall Width in cm Curb Weight lb kg
Overall Height in cm Vehicle load capacity lb kg
Wheel Base in cm
Gross Axle Weight Rating - F lb kg
Gnd Clearance @ Frame in cm Gross Axle Weight Rating - R lb kg
Gnd Clearance @ Differential in cm Outside Clearance Circle ft m
Vehicle Power Speed - Low (Level Ground) mph kph
Power Source 72 Volts DC Speed - High (Level Ground) mph kph
Motor Type 72 Volts AC Speed - Reverse mph kph
Horsepower (kW) hp kW Steering & Suspension
Electrical System 72 VoltSteering Double Ended Rack & Pinion - 3.69 turns to lock
Batteries (Qty, Type) Nine, 8 Volt Deep Cycle Front Suspension MacPherson Strut
Key or Pedal Start Key Start Rear Suspension MacPherson Strut
Speed Controller 300 amp Service Brake 4-Wheel Hydraulic Disc with Motor Regen
Drive Train Motor Shaft Direct Drive Parking Brake Manual w/controller cut-out
Transaxle Hardened Helical Gears Front Tires Kenda 25x8-12 Uni-Directional
Direction Selection Dash mounted Forward-Neutral-Reverse Rear Tires Kenda 25x11-12 Uni-Directional
Speed Selection Dash mounted Speed/Range switch Body & Chassis
Rear Axle Ratio Frame Welded Steel with DuraShield powder coat
Front Axle Ratio Body & Finish Injection Molded TPO & Automotive Style Paint
Standard Color Matte Black
Cargo Bed 9.7 Cu. Ft. Polyethelyne Bed
Some items shown may be optional equipment
PRODUCT SPECIFICATION
CONFIGURATION HIGHLIGHTS
Two 72 Volt AC induction motors, solid copper windings. 19 hp (17.3 kW) peak. AC system reads motor speed for accurate speed
control in all conditions. Regenerative braking for maximum economy
Dimensions
17.3
16.0 41
814
426
333
907
178
9.5 24
38
PRODUCT OVERVIEW
112.0 284
52.0 132
76.5 194
12.49:1
12.49:1
24.5
1,795
940
Towing capacity lb kg4541,000
735
2,000
10.0
7.5
16.1
24.5
16.0 25.7
39.4
70.0

8Owner’s Manual
GENERAL SPECIFICATIONS
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
VEHICLE DIMENSIONS AND INCLINE INFORMATION
Maximum Recommended Side Tilt
25% or 14° Max.
Maximum Recommended Ramp Grade
25% or 14° Max.
76.5”
(194 cm)
112”
(285 cm)
113”
(287 cm)
70”
(178 cm)
52.5”
(134 cm)
43.75”
(111 cm)
53.75”
(137 cm)

9
Owner’s Manual
Notes:
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
GENERAL SPECIFICATIONS

10 Owner’s Manual
GENERAL SPECIFICATIONS
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Notes:

INTRODUCTION
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
11
Owner’s Manual
INTRODUCTION
FEATURES
General Information
If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key
switch in the ‘OFF’ position.
1. Key Switch / Direction Selector
Located on the dash to the right of the steering wheel, this four position switch allows the vehicle electrical system to be
activated. It also determines direction of travel. It allows the operator to turn the electrical system off completely by mov-
ing the key to the OFF position; or select Reverse, Neutral, or Forward by rotating key to the right.
2. State of Charge Meter
The illuminated state of charge meter is located on the dash. It indicates the amount of usable power in the batteries, with
‘F’ indicating a full charge on the battery pack and ‘E’ indicating the batteries are low.
3. Park Brake Light
The park brake light illuminates to indicate that the park brake is engaged.
4. Light Switch
Located on the left side of dash, this ON/OFF switch controls the lights. In the ON position, the headlights and taillights
illuminate.
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NOTE: Shown with
steering wheel removed.

12 Owner’s Manual
INTRODUCTION
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
5. Max Speed / Range Switch
This is a two position switch located on the dash to the right of the key switch.
The top position is the Max Speed setting. It allows the vehicle to travel up to 24.5 MPH. This setting diminishes distance
capability for increased speed advantage.
The bottom position is the Max Range setting. It limits the top speed of the vehicle to 16 MPH, which conserves battery
power in order to extend travel distance.
6. Auxiliary Switch Positions
There are three empty spaces on the dash to allow for additional switches to control added lights or accessories.
7. 12 Volt Power Outlet
Located in the lower part of the dash above the cup holder, the 12 volt outlet supplies constant power for additional
equipment equipped with a 12 volt plug.
8. Cupholder
A cupholder is provided for convenience of vehicle occupants.
9. Accelerator Pedal
The accelerator pedal is located on the floorboard to the right of the brake
pedal. Its function is to accelerate and control the speed of the vehicle.
10. Brake Pedal
The brake pedal is located on the floor to the left of the accelerator pedal. The
brake pedal function is to slow or stop the moving vehicle.
11. Park Brake
The hand operated park brake is located in the middle of the floorboard. The
function of the park brake is to keep the vehicle from inadvertent movement
when in a stationary position.
The brake is engaged when the handle is vertical and disengaged when the handle is almost parallel to the floor (as
shown).
12. Charger Receptacle
The polarized receptacle for the batteries is located on the panel
below the drivers seat. It is the receptacle for the charger cord when
the batteries need to be charged.
If vehicle is equipped with optional onboard charger, receptacle is
located on the back seat.
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