Bajaj Motorsport WD250U Manual

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Baja Motorsports,LLC
Set-up Instructions WD250U
2. Remove operating instructions,
manufacture statement of origin,and
owners manual located on top of ATV.
1. Remove cardboard carton from
metal frame
E - REV - A

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3. Remove bolts as indicated in photo
from both sides of metal frame
4. Carefully remove metal
frame
5. Remove bolt from foot peg
on each side of ATV as indi-
cated in photo.
Removal from crate

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6. Remove hardware, assembly parts
and tool kit from tool compartment
Front shock bolts
Top rear shock bolt
Spare fuse
Gas Cap
Gas cap breather hose
Rubber Grommets
Metal washer
Cotter Pin
Bottom shock pin
Tool Kit Bottom Handlebar bracket
Hardware, assembly parts and tool kit

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1. Remove rear shock from padded bag which
is located on front of ATV rack
Top
Bottom
Rear shock
2. At bottom of shock, place rubber
grommets on both sides
3. Lift rear of ATV and install rear shock by
rst attching top using top shock bolt.
Then install bottom using shock pin, metal
washer and cotter pin. Bend cotter pin.
Rubber grommets
Bottom shock pin
Metal washer
Cotter pin
Top rear
shock bolt
Shock in bag
Rear shock assembly

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Front shock bolts
1. Lift front end of ATV and remove padded bags
from both front shocks.
2. Attach front shocks with front shock bolts
Torque to 80Nm 59 ft.lb.
Front shock assembly

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1. Remove handle bar assembly bolts and
throw away padding,
Handlebar assembly bolts
Padding
Bottom handlebar bracket
2. Place bottom handle bar
bracket under handlebars
Handlebar assembly
3. Lift handle bars to desired
position, tighten handle bar
bolts. Torque to 25Nm (18.5
ft.lb)
4. Attach Console using
console bolts Torque to 25Nm
(18.5 ft.lb.)
Console
Console Bolts

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1. Refer to battery section of owners
manual for correct installation and
charging of battery
Battery installation
Battery located under seat

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Oil Cap
Rear gear case cap
2. Fill gas tank as specied in
owners manual.
CAUTION: Engine does not have oil in
it when sold to the customer. Make
sure the engine is lled with the cor-
rect amount of oil as specied in the
owners manual. Operating engine
without oil will void the warranty.
Gas and Oil
1. Fill engine with correct amount of oil and rear gear
case with correct amount of gear oil. Refer to owners
manual for oil types and quantity.
3. Refer to owners manual for proper
starting instuctions