B&r Mc10 User manual

MAIN CHARACTERISTICS OF THE MOTOR MC10

Feeding

230 Vca 50 Hz + -10 %

Protection Grade

IP44

Power

650W 0.9HP

Working temperature

- 20°C +70 °C

Max. weight of the gate

2000 Kg

Capacitor

25 uF 400 V

Speed

9 m/min

Clutch

Double disk

Maximum torque

5 daN

Thermal protection

130 °C

Temporary service

30 %

TYPICAL INSTALLATION

Motor

Photocells

Key selector

Blinker

Receiver / Antenna

CHECKING BEFORE INSTALLATION

Before doing the installation is suggested to do the following

operations:

The structure of the gate must be sturdy and appropriate;

During the run, the gate don’t have to present too much sideways

slide skids.

The system of wheels/lower rail and roller upper runner must work

without too many frictions;

To avoid the gate derailment, is necessary to install the stop beats

of the sliding, whether at the opening or the closing, and a second

roller/runner in full observance of the current law.

Remove the manual lock in the before hands gates;

Put on the bottom of the gate the feed raceway of the feeding

cables (025-50mm) and of external connection (photocell, blinker,

key selector, etc.)

PROGET is responsible only of the products that produce and

commercialize. The gate when automate, becomes a machinery and

so is subjected to the Machinery Normative. Therefore is duty of the

installer to verify the safety of the whole installation.

WARNING: PROGET in not responsible for damages to persons,

animals or objects caused by modifications done without permission,

to his products.

IMPORTANT WARNINGS

This equipment is exclusively intended for the usage it was

conceived, any other kind of usage is to be considered improper

and therefore dangerous.

The installation and the maintenance (every 6 months) of the

product have to be carry out only by specialized staff according to

the current laws.

The feeding voltage has to be supplied from an efficient

differential pushbutton, which has to be tested and settled

according to the current laws and also a suitable external

independent disconnecting switch, which has to be adjusted on

the current charge.

Throughout the installation procedure the board has to be switch

off.

The disposition of materials has to be done in accordance with the

current laws.

Adopt all the precautions to integrate the safety of the gate in

accordance with the current laws.

Choose the shortest ways for the cables and keep power cables

away from the control ones.

Before the installation assure that there is the stopping beat of the

gate.

For the adjustment of the maximum torque of the gear motor,

follow the current laws.

According to the European laws on security, we suggest to

connect an external pushbutton for switching off the feeding

during maintenance on the gate.

Verify that all the installed devices are effective and efficient.

Post-up sign-boards in a readable way to inform the presence of

an automatic gate

Please remember that we are in the presence of an automatic device

fed with electric energy, therefore use it with all the precautions. In

particular we exhort:

Don’t touch the device with wet hands and/or with wet or naked

feet;

Cut the energy before opening the command box and/or the

motor;

Don’t pull the feeding cable to disconnect the plug;

Command the motorized gate only when it is completely visible;

Stay out of the action range of the gate, if this is in motion: wait

until it’s completely stopped;

Don’t let the children or the animals play in the proximity of the

gate;

Don’t let the children use the radio-control or other command

devices of the gate;

Do a periodical maintenance;

In case of damage, cut the energy and move the gate manually

only if it is possible and safe.

Avoid any self-made intervention but call specialized stuff.

The no observance of the described notes could cause damages to persons, animals or objects.

In such case the producer can’t be considered responsible.

INSTALLATION

1. Do an excavation for the foundation plate, fix the anchors

to the plate by the furnished screws. (Fig 3).

NOTE: fix the plate to the concrete, keeping attention to

position at 65 mm from the gate (Fig 4).

2. Place flexible pipes necessary for the passage of electrical

connection cables. Flexible pipes should exceed at least 3

cm from the hole on the plate. (fig 3).

3. Cement in perfect plane the plate.

4. Wait till the cement has dried up.

5. Place the cables for the connection between accessories

and electrical feeding. (fig 2).

6. Fix the motor on the foundation plate by his screws.

Pass throw the hole on the plate the cables for the electrical

connection.

Fig. 3

Fig. 5

Fig. 4

FIXING OF THE RAK

1. Set the rack with screws TE 8 x 25 and spacing bars.

NOTE: it is suggestible to close the screws of the rack in

the upper part of the buttonhole. This position allows to

adjust the rack when the motor, in the time, will lower.

2. Unlock the motor.

3. Move manually the leaf in an opening position.

4. Place the rack over the pinion in correspondence of the

first spacing bar.

5. Fix the rack element to the leaf with a clip.

6. Manually move the leaf in closing till the third spacing bar

of the rack and sold it.

7. Sold definitively the 3 spacing bars on the gate.

8. Bring near another rack element to last fixed, using a piece

of rack if 150mm, in order to put in phase the 2 elements.

9. Manually move the leaf in closing till reaching the

correspondence with the pinion.

NOTE: Check that all the elements of the rack works with the

centre of the tooth’s of the pinion.

10. Sold the 3 spacing bars of the element. los tres

distanciadores del elemento.

11. In order to obtain the right slack between rack and pinon,

lower the gear of 1.5mm moving the screws of the

foundation plate. At the end of such regulation, close the

fixing screws.

Manually check that the gate is free to completely open and that the

movement of the leaf is regular and without frictions

INSTALLATION OF LIMIT SWITCHES

PLACING OF PLATES FOR MAGNETICAL LIMIT SWITCHES

1. Plate L.S. in closing (Fig 6). Position the gate in complete

closing, place the magnet at the centre of the buttonhole

and sold it to the rack in central direction of the group “Limit

switch”.

2. Plate L.S. in opening (Fig 7). Position the gate in complete

opening, place the magnet at the centre of the buttonhole

and sold it to the rack in central direction of the group “Limit

switch”.

PLACING OF PLATES FOR MECHANICAL LIMIT SWITCHES

1. Plate L.S. in closing (Fig 9). Position the gate in complete

closing and sold the stirrups at the centre of the group limit

switches. Therefore fix the slide in the appropriate plate

hole. (Fig 8).

2. Plate L.S. in opening (Fig 9). Position the gate in complete

opening and sold the stirrups at the centre of the group

limit switches. Therefore fix the slide in the appropriate

plate hole. (Fig 8). (Fig 8).

USAGE

It is forbidden to use the motor for different purposes. The control

panel installed, that must have the electronic power regulation, allows

to select the functioning:

AUTOMATIC: an impulse of command executes the opening and

the closing of the gate;

SEMI-AUTOMATIC: an impulse of command execute the opening

or the closing of the gate.

In case of energy lack, act on the manual unlocking device and move

the gate manually. Please remember that we are in the presence of

an automatic device feed with electric energy so therefore used with

all the precaution. In particular is exhorted to:

don’t touch the device with wet hands and or with wet or naked

foots;

Cut the energy before opening the command box or then piston;

don’t pull the feeding cable to disconnect the plug;

Allow to move the gate only when completely visible;

Stay out of the action range of the gate, if this is in movement: wait

until it’s completely stopped;

don’t let the children or the animal play in the proximity of the gate;

don’t let the children use the remote controls or the other

commands of the gate;

do a periodical maintenance;

In case of damages, cut the energy and move the gate manually

only if possible and safe. Don’t do any intervention but call

specialized stuff.

MAINTENANCE

The motor gear MC4 is provided by a permanent lubrication with

grease so it doesn’t need of any maintenance: nevertheless his good

functioning depends also to the state of the gate, therefore we will

describe some operations in order to have always an efficient gate.

Warning: none apart the maintainer, that must be a specialized

technicians, could operate the gate in automatic during the

maintenance. It is suggested therefore to cut electric energy, avoiding

also electric shocks. If, otherwise, the energy must be present for any

possible need, is recommended to check or deactivate any command

device (remote controls, pushbuttons, etc).

ORDINARY MAINTENANCE: Each one of the following operations

must be done when we realize the need and in any case every 6

months.

1) Mechanic maintenance

Clean from debris the rail ant the relatives wheels;

Check the good functioning of the motor and the relative plate;

do an unlocking maneuver in order to be sure that the

mechanism will always be efficient.

2) Electric maintenance

Check the good state of the safety devices;;

Check the efficiency of the electronic power regulation

Check the efficiency of the ground system. Test the differential

switch one time per month, pushing the test button on the

switch.

USAGE OF THE MANUAL RELEASE

In case it necessary to manually move the gate, cause a black

out or damages to the automation, it is necessary to use the

manual release system, as follows:

Open the cover using the personalized key and pull down the lever.

To lock again the system, put the lever in the original position and lock

the cover with the key.

CE STATEMENT OF CONFORMITY

PROGET s.r.l declares that the product

MC10

complies with the essential requisites contained in the following UE directives:

- directive on the electromagnetic compatibility 89/336/EEC

- directive R&TTE 99/05/EC

- directive on the low voltage 73/23/CEE

Applied laws of harmonization:

EN60335-1, EN55014-1, EN55014-2, EN55081-1, EN55082-2, ETSI EN300220-3

PROGET s.r.l

Via Europa, 3

31047 Ponte di Piave

(ITALY)

Phone:+39 0422 857377

Fax: +39 0422 857367

email: [email protected]

Ponte di Piave, 15-02-2005 Officer In Charge: GINO BASSI

The description and the electrical plan of this instructions guide are not binding. Although the main features of the device will be kept unchanged, Proget s.r.l. reserves itself at any time

the faculty to improve the performance ofthe device even for commercial matters,and the right toup-date the instructions guide withoutany commitments.

PROGET srl

Via Europa, 3 31047 Ponte di Piave (TV) - ITALY

tel.+39 (0)422 / 857377 fax +39 (0)422 / 857367

web: http://www.proget-beb.com email: [email protected]

rev. 1.0.1, 07/2007

STATEMENT OF CONFORMITY

(Machine Directive 98/37/CE, Enclosure II, part A)

Annex 2

Constructor:

Address:

States that:

Door/Gate description, model, ID number)

Location:

(Address)

It complies with:

□ 98/37/CE Machinery Directive

It states that have been observed the following rules:

□ EN 13241-1 Doors and industrial, commercial and residential gates. Product rule. Products which are not resistant to the fire or without

smoking control.

□ EN 12453 Porte Industrial, commercial and garage doors and gates. Safety of motorized doors. Requisites.

□ EN 12445 Porte , commercial and garage doors and gates. Safety of motorized doors. Testing methods.

Date:

Legible signature of the legal person in charge:



MAINTENANCE REGISTER

Annex 1

page 1

Technical assistance:

(Name, address, telephone, technician of reference )

This register contains technical references and registrations of the activities related to installation, maintenance, repairing and modification

done, and it has to be available for eventual inspections from authorized organisms.

TECHNICAL DATA OF THE MOTORIZED DOOR/GATE AND ABOUT THE INSTALLATION

Client:

Name, address, person in charge

Number of order:

Number and date of the order

Model and description:

Door/Gate typology

Size and weight:

Dimension of the doorway, size and weight of the leaf

Serial number:

Univocal ID number of the door/gate

Location:

Address of the installation

LIST OF INSTALLED COMPONENTS

The technical features and the performances of the listed components (below) are described in the related manuals of installation and/or on

the label sticked on the component.

Motor /Movement Set:

Model, type, serial number

Electrical panel:

Model, type, serial number

Photocells:

Model, type, serial number

Security appliances:

Model, type, serial number

Control appliances:

Model, type, serial number

Radio devices:

Model, type, serial number

Blinker:

Model, type, serial number

Other:

Model, type, serial number

Use sign-boards on the parts of the product with the highest level of risk and/or written information to give to the users of the door/gate or to the person in

charge, about present risks and the improper or foreseeable use.

