Bassra Machine Tools BMT 2000 User manual

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
USER MANUAL
BMT 2000
HOTMELT BUTYL
EXTRUDER

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
BMT 2000 TECHNICAL CHARACTERISTICS
• 2Kg Max Per minute
• 50Kg Extrude Capacit
• 4 Temperature Controllers
• Digital Readout of all Temperature Zones
• Tamper Proof Factor set Operating Temperatures
• Programmable Temperature Controllers
• Progressive Sealant Heating Hopper, Pump, Hose & Gun
• Cool to Touch Moulded Gun Handle
• 3 Metre Hose
• Positive Displacement Gear T pe Pump
• Under Temperature on all Zones
• Miniature Circuit Breaker Protection
• 12- Month Warrant
BMT 2000 TECHNICAL DATA
• Voltage: - 220- 240 Volts
• Frequenc : - 50 Hz
• Control Voltage: - 12 Volts
• Amperes: - 13 Amp/3 Kw
• Electric Motor: - 0.55 Kw
• Length: - 880mm
• Width: - 570mm
• Height: - 1240mm

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
TABLE OF CONTENTS
NO. SUBJECT PAGE
1 Technical Information about the Machine 4
2 Introduction 5
- Operation Manual
- Questions
- Training
3 Signatures 6
4 Intended Use of the Machine 7
5 General Safet Rules 8 - 10
- General Rules
- Electrical S stem 10
6 Safet Rules for Filling The Hotmelt Material 11
7 Start up of the BMT 2000 Hotmelt Machine 12
8 To Stop the Machine 12
9 Maintenance and Cleaning 13
10 Basic Troubleshooting 13 - 14
11 Warning S mbols 15
12 Notes 16
13 BMT Manual for Controllers 17 - 18

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
1 . Technica Information about the Machine
Customer Name - _______________
Name of Machine - Hotmelt Machine
Model/T pe - 2000
Serial Number -
_________________
Date of Construction - _______________
Warrant Start Date -
_______________
Warrant Finish Date -
_______________
Voltage/Frequenc -
_______________
Motor - 0.55 Kw
Tank Resistance - 30 Ω Cold
Pump Resistance - 72 Ω Cold
Hose Resistance - 80 Ω Cold
Gun Resistance - 600 Ω Cold
Probe T pe - ________________
Tank Capacit - _______________
Rate of Flow - 2000g/min
Min. Operating Temp - 165°C
Production Manager: - __________________
Signature
Print Name _____________________

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
2. Introduction
Dear User
Please specif the following serial number of the machine if ou have an enquiries,
or ou would like extra copies of this manual:
BMT 2000 --------------------------------
Operation Manual
This manual is exclusivel for the BMT 2000 machine.
Each operator must read this manual BEFORE operating the machine.
Make sure the manual is kept near the machine and is alwa s at hand for the
operating personnel.
Questions
Should ou have an questions or require an assistance after reading this manual,
please feel free to contact our Technical Services Department at: -
Bassra Machine Tools Ltd
99 Spring Road
T sele
Birmingham
B11 3DJ
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Training
No person should be allowed to operate the machine – even for a short time –
without adequate training, either at our factor or b our field service staff

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
3. Signatures
Each authorised machine operator must have full read the operators manual before
working with the machine. The person responsible for plant safet should request all
operators to confirm this b asking them to sign below.
I have read and understood this Operating Manual
Date: Signature:
Owner : ______________ _____________________
Print Name: _________________________
Operator 1 : ______________ _____________________
Print Name: _________________________
Operator 2 : ______________ _____________________
Print Name: _________________________
Operator 3 : ______________ _____________________
Print Name: _________________________

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
4. Intended Use of the Machine
The BMT 2000 is designed for use b the Double Glazing Industr .
We recommend the use of Bostik Products when operating this machine. Please note
the address of Bostik supplier: -
Bostik (UK) Ltd
Ulverscroft Road
Leicester
LE4 6BV
Tel: [phone]
Fax: [phone]
Our compan will not be liable for the usage of an material other than that specified.
5. Genera Safety Ru es
Your BMT 2000 machine has been built to the latest engineering standards. It is safe
and reliable if properl operated. Safet has been a major design consideration.
However, an machine can be a source of potential danger if improperl handled or
operated b unqualified, untrained and careless personnel, or if used outside the
scope of its intended use.
Be sure to observe all instructions given in this manual and strictl compl with all
local safet and accident prevention rules and regulations.
General Rules
• The machine should be operated, maintained and repaired b authorised and full
trained personnel that have been thoroughl instructed about potential hazards. No
one should be allowed to operate or be near this machine unless he or she is both
ph sicall and mentall alert.
• The owner should clearl establish the responsibilities for assembling, disassembling
and reassembling the machine, or putting the machine into operation, setting up,
operating and servicing the machine.

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
• The owner is allowed to operate the machine onl if it is in a safe condition.
Major repairs must onl be carried out b the manufacturer or b speciall
authorised, qualified personnel.
• The operator must report and defects or alterations which affect the safet of
the machine.
• Product safet signs or decals should be periodicall inspected, cleaned or
replaced when the no longer meet the legibilit requirements for safe viewing
at a reasonable distance.
• Do not operate the machine outside the scope of its intended use. Application
outside the scope of intended use constitutes a safet hazard.
• The manufacturer will not be liable for applications outside the scope of the
machines intended use. The owner shall in such cases bear the sole
responsibilit for an resulting injuries or damage.
• Make sure the enclosures removed for maintenance work or repairs are refitted
before starting the machine.
• Do not begin an maintenance or set-up work before the machine has been
switched off and has come to a complete standstill.
• Do not open enclosures, doors or hinged covers before the machine has come
to a complete standstill. Observe all relevant safet procedures.
• Do not remove, alter or deactivate an machine parts or safet equipment.
• Onl use original BMT spare parts for our machine. We do not undertake an
liabilit for possible damage caused to the machine as a result of unauthorised
use of non-BMT parts or unauthorised changes/alterations.
• Keep the working area clean and tid . Dirt (e.g. oil or dust on the floor) and
obstacles constitute a safet hazard.
• BMT will not undertake an liabilit for injuries or damage caused b
misconduct or failure to observe these safet instructions.
• Make sure that the control voltage is switched off (Master Switch OFF) and
secured against accidental restart before installing and setting up the machine.

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
Electrical S stem
• Observe the following safet precautions when doing an work on the control
cabinet.
• Separate the machine from the power suppl (Master Switch OFF) and secure it
against accidental restart before starting an work on an electrical
components.
• Onl qualified electricians are allowed to do an work on the electric s stem.
• Be sure to test all protective measures (e.g. grounding resistance) before
restarting the machine after service or repairs.
• Do not remove electrical devices that function as safet equipment.
• It is advisable that the machine is protected b an RCD Unit.

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
6. Safety Ru es for Fi ing the Hotme t Materia
The following rules must be taken into attention while filling the Hotmelt material.
• The level of the Hotmelt material should be checked ever time before starting
the machine. If the machine is working non-stop, the operator should check
the level of the material. It should never drop below the tank tubes.
• Hotmelt material is taken out of its package in a solid state, and must be put
inside the tank without touching an external material.
• The material in its solid state must be put slowl into the tank. Material must
not be thrown from a higher place otherwise this can damage the tubes.
• E eglasses and masks must be used while the tank is open. Direct contact of
hot air rising from the tank should be avoided.
• High temperature warning signs must be taken into consideration while
working in the tank cap and its surroundings.
• Use the machine in a well ventilated area.
• Gloves must be worn while gunning to prevent burns.
• The material’s chemical composition, which is defined in the closure, has no
toxic propert . An kind of toxic material should not be used. BMT strongl
refuses liabilit in case of an hazards that could arise from misuse of the
machine and material.
• The machine should be positioned on a level surface.
• Ensure that in between operations, the gun is placed in a safe place to ensure
that nobod touches the hot parts.

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
7. Start up of the BMT 2000 Hotme t Machine
• Plug the machine in to a 220 – 240V 50Hz power suppl .
• Switch on the main switch. Tank, Pump, Hose, Gun, Temperature Control
will read the temperatures of their respective zones.
• A BMT 2000 will take approximatel 2 hours (Refer to table on Page
17 to 19) to reach 185 - 190°C depending on ambient temperature.
• The machine will not run until all temperatures are above 165°C.
• Turn the Pot Knob halfwa , or to the speed desired.
• Pull the trigger on the Gun to extrude Hotmelt. NEVER POINT THE GUN AT
ANOTHER PERSON!
8. To stop the Machine
• Place the Gun and Hose in a safe position.
• Switch off the Isolator.

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
9. Maintenance and C eaning
• The machine should be visuall inspected dail to check for damage to the
Hose and Gun.
• The maintenance and cleaning operations must be done periodicall to extend
the machines running time.
10. Basic Troubleshooting
Problem Cause Remed
Temperature Controllers Machine is not Plug the machine into a
do not light up. plugged in. 220V/240V mains suppl .
Check fuse (if fitted) in
Plug top.
Isolator is not Switch on Isolator.
switched on. Check timer settings.
M.C.B has tripped Unplug the machine
from the mains. Open
the panel and check that
all the breakers are in the
up position.
Contact BMT LTD
Tank; Pump; of Hose not Machine has not been Leave the machine for
reaching the desired left on for specified + 2 hours for temperature
temperature. period of warm-up. to rise up.
M.C.B has tripped Unplug the machine
from mains, open the
panel, check that all
breakers are in the up
position.
Contact BMT LTD

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
If problem continues, please telephone the BMT Technical Department.
Problem Cause Remed
No Hotmelt is extruded Speed Control is on Turn the knob
when trigger is pulled. minimum or OFF. clockwise to desired
speed.
Temperature is below
165°C. Contact BMT LTD
.
Blockaged inside the gun
Temperature Controllers Probe failure. Contact BMT LTD
read - - -
If problem continues, please telephone the BMT Technical Department.

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
11. Warning Symbo s

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
12. Notes

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
13. BMT Manua for Contro ers
BMT 1000/2000/3000/4000 MANUAL
Thank ou for purchasing machiner from Bassra Machine Tools Limited. The
following are some simple to follow instructions for safe and effective use.
 The machine should be full with sealant and special care should be taken to
avoid the sealant level dropping below the top row of heaters.
 All temperatures should be set to manufacturers recommended values.
 Do not drag the machine b the hose as this can cause severe damage.
 The lid should be kept closed to avoid an debris getting into the hopper.
 The machine should never be left on without use for an length of time.
 When the machine operative is read to begin sealing the units, the machine
should be run back into the hopper for a few seconds to ensure no cold sealant
is injected into the unit.
 Non-compliance will result in the guarantee being void.
 Refer to the table below for hours 1st time prior to use etc.
TYPE OF
MACHINE
NO. OF HOURS 1ST
TIME PRIOR TO USE
NO. OF HOURS
PRIOR TO USE
TIMER
BMT 1000 3 Hours 2 Hours Not Fitted
BMT 2000 4 Hours 3 Hours Fitted
BMT 3000 5 Hours 3 and a half Hours Fitted
BMT 4000 6 Hours 4 Hours Fitted
SET-UP
TIMER
The timer is 7-da timer with an override option. Each segment of the dial is
equivalent to one hour. To set the timer to switch on/off, simpl pull out the
appropriate segments.
For winter/summer time adjustments then simpl turn the hands of the clock to the
new correct time. Refer to the table above and check the numbers of hours the timer
should be set prior to use.
CONTROLLERS
During commission of our machine the temperatures will be set for the t pe of
sealant ou intend to use. If however, ou need to alter the set temperature, follow
the following procedure: -

BASSRA MACHINE TOOLS LTD.
99 Spring Road, Tyseley, Birmingham, United Kingdom, B11 3DJ
Tel: [phone] / Fax: [phone]
Website: www. bassra.com / Email: [email protected]
CAREL CONTROLLER
The SEL s mbol should be pressed for two seconds. ST1 will start to flash and its
setting will be displa ed. Press the up and down s mbols until the desired
temperature is reached. Press SEL again and ST2 will be displa ed. (Care should be
taken not to adjust ST2 set point as this could stop the machine working if done
incorrectl ). Press SEL again to exit setup.
TECHNOLOGIC CONTROLLER
Push ke “P” then release it and the displa will visualise “SP1”. To modif the valve,
press “UP” ke to increase it or the “DOWN” ke to decrease it. Once the desired
valve has been reached b pushing “P” it is possible to check AL1, (the under
temperature valve set and locked at 165°C). Push “P” once again to exit
programming.
Care should be taken not to adjust an other set points, as this could stop the
machine if done incorrectl .
MAINTENANCE
All maintenance should be carried out b approved B.M.T. engineers.
Keeping the machine clean is often overlooked, particularl with regard to the hose.
The hose should have a piece of carpet, or similar, placed under it where contact is
made with the floor. This prolongs the life of the hose, but onl if the carpet is kept
clean and free from pieces of debris, especiall glass.