BAYKAN Gunes Premix User manual

Installation and user manual
BAYKAN
WALL HUNG BOILER
Akrim Isı Endüstri Sanayi ve Ticaret A.Ş.
1
Installation
And
User Manual
_______________________
Gunes Premix
Wall-Mounted Condensing Gas Boiler
With Electronic modulating control of
Burning and pump
For Heating and the Production of
Sanitary Hot Water
LEAVE THESE INSTRUCTIONS WITH THE END-USER

Installation and user manual
BAYKAN
WALL HUNG BOILER
Akrim Isı Endüstri Sanayi ve Ticaret A.Ş.
2
Model Gunes premix boilers complies with the following CE directives:
• Gas Directive (EU) 2016/426 (GAR)
• Efficiency Directive 92/42/CEE
•Electromagnetic Compatibility Directive 2014/30/UE
• Low Voltage Directive 2014/35/UE
•The Manufacturer reserves the right to modify the data included in this
documentation at any time and without any previous warning.
•This manual simply provides information and cannot be compared to a contract
towards third parties.
•A label is affixed inside the boiler, specifying the equipment’s main data, regarding
its commercial name, manufacturing (registration) number, nominal thermal power,
Power supply voltage, and gas feeding pressure
Model Gunes Premix is condensing high efficiency sealed chamber fan flue gas boilers.
They are fully electronically controlled and have electronic ignition.
The materials they are made of and the control systems they are equipped with give you
safety, a high level of comfort and energy savings to allow you to get the greatest benefit
out of independent heating.
Model Gunes Premix allows a higher efficiency by reducing the flue gas temperature
such that the water vapors formed during the combustion is condensed out. This allows a
gain of useful heat that otherwise would be lost.
UNI EN ISO
9001:2000
EN 15502-1
EN 15502-2-1
Dear Customer,
Congratulations for Your choice and thank You for the trust you place in our
products. With your Purchase you have chosen a technology which is the best
synthesis of energy saving and functionality, compliant with the strictest
European safety standards. We kindly ask you to read the content of this
Manual carefully; as you will find useful advice and directions which will help
you operate the boiler effectively and efficiently, increasing its life and your
home comfort. We also ask you to preserve these instructions and make them
available, when required, to the technician or installer, to ensure easier and
correct boiler installation, operation and maintenance

Installation and user manual
BAYKAN
WALL HUNG BOILER
Akrim Isı Endüstri Sanayi ve Ticaret A.Ş.
3
CONTENTS
1. Warnings.................................................................................................................................................................................5
1.1. User manual............................................................................................................................................................................5
1.2. Installation ..............................................................................................................................................................................5
1.3. Start Up...................................................................................................................................................................................5
1.4. Standard Warranty Terms & Conditions...............................................................................................................................5
1.5. Maintenance and Servicing....................................................................................................................................................6
1.6. Electrical Supply Failure........................................................................................................................................................6
1.7. Protection & Precaution.........................................................................................................................................................6
1.8. Condensate Drain...................................................................................................................................................................6
1.9. Pluming from flue terminal ....................................................................................................................................................6
1.10. Cleaning..................................................................................................................................................................................6
1.11. Gas Leak or Fault ...................................................................................................................................................................6
1.12. Heating System Controls.......................................................................................................................................................6
2. Technical Information ............................................................................................................................................................7
2.1. Technical Table.......................................................................................................................................................................7
2.2. OVERALL DIMENSIONS....................................................................................................................................................9
2.3. OVERALL VIEW......................................................................................................................................................................9
3. INSTALLATION.....................................................................................................................................................................10
3.1. MOUNTING THE APPLIANCE...............................................................................................................................................10
3.2. BOILER WALL-MOUNTING ............................................................................................................................................. - 11 -
3.3. WATER CONNECTIONS.......................................................................................................................................................11
3.3.1 PIPE WORK: ....................................................................................................................................................................11
3.3.2. BY-PASS:....................................................................................................................................................................11
3.3.3. SAFETY VALVE DISCHARGE:...................................................................................................................................11
3.3.4. CONDENSATE DISCHARGE:.....................................................................................................................................12
3.4. GAS CONNECTION...............................................................................................................................................................21
3.5. ELECTRICAL CONNECTION................................................................................................................................................21
3.6. ROOM THERMOSTAT EXTERNAL PROBE CONNECTION.................................................................................................21
3.7. FILLING THE HEATING SYSTEM.........................................................................................................................................22
3.8. FLUE CONNECTION.............................................................................................................................................................22
3.8.1. Standard horizontal flue kit (Fig.10)..........................................................................................................................22
3.8.2. Twin pipe kits ø 80 mm (Fig.10).................................................................................................................................23
3.8.3. Vertical-- roof kit (Fig.11) ................................................................................................................................................23
4. ADJUSTMENT AND MAINTANANCE ...................................................................................................................................25
4.1. ACCESS TO THE ADJUSTMENTS DEVICES.......................................................................................................................25

Installation and user manual
BAYKAN
WALL HUNG BOILER
Akrim Isı Endüstri Sanayi ve Ticaret A.Ş.
4
4.2. GAS ADJUSTMENTS............................................................................................................................................................25
4.2.1. Fan Speed and CO2 level................................................................................................................................................25
4.3. BOILER START UP IN MANUEL MODE...............................................................................................................................25
4.3.1. Supply pressure check..............................................................................................................................................25
4.3.2. Air/gas ratio at minimum power................................................................................................................................26
4.3.3. Air/gas ratio at maximum power...............................................................................................................................26
4.4. GAS CHANGE (METHANE-LPG CONVERSION)..................................................................................................................26
5. MAINTENANCE.....................................................................................................................................................................26
5.1. PRELIMINARY MAINTENANCE OPERATIONS....................................................................................................................26
5.2. MAINTENANCE OPERATIONS.............................................................................................................................................27
6. USE ......................................................................................................................................................................................27
6.1. USER WARNING...................................................................................................................................................................27
6.2. Boiler operation....................................................................................................................................................................28
6.2.1. Preliminary operations....................................................................................................................................................28
6.2.2. Boiler ignition and switch-off.........................................................................................................................................29
6.2.2.1. The boiler can operate in two modes:............................................................................................................................29
6.2.2.2. Adjusting temperature of hot sanitary water.................................................................................................................29
6.2.2.3. External tank....................................................................................................................................................................29
6.2.2.4. Combi boiler....................................................................................................................................................................29
6.2.2.5. Adjusting the water temperature for the heating system .............................................................................................29
6.2.2.6. Using the boiler with the room thermostat....................................................................................................................29
6.3. Pump modulation.................................................................................................................................................................29
6.4. Summer kick.........................................................................................................................................................................29
6.5. Frost protection....................................................................................................................................................................29
7. ERROR SIGNALLING............................................................................................................................................................30
7.1. MENU MODE S4,S5,S6....................................................................................................................................................30
7.1.1. Menu Items ......................................................................................................................................................................30
8. ELECTRİCAL WİRİNG DİAGRAM.........................................................................................................................................30
8.1. Connectors & pinning..........................................................................................................................................................30

Installation and user manual
BAYKAN
WALL HUNG BOILER
Akrim Isı Endüstri Sanayi ve Ticaret A.Ş.
5
1. Warnings
1.1. User manual
This manual is an integral and essential part of the product. It should be kept with the appliance so that it can be consulted by the user
and our authorized personnel. This manual shall be read carefully for the instructions and notices, as they provide important information
regarding the safe installation, use and maintenance of the product, in order to operate the boiler in appropriately and safely, and shall
always be accurately preserved. Baykan disclaims any and all responsibility deriving from any translations which may result in wrong
interpretations.
Read the instructions and recommendations in this user manual carefully to ensure proper installation, use and maintenance of the
appliance. Keep this manual in a safe place. You may need it for your own reference while Servicing Technicians or your installer may
need to consult it in the future.
1.2. Installation
In order to ensure safety and correct operation, the installation shall always take place in full compliance with the applicable Law and
with the instructions provided by the Manufacturer, and will always be carried out by professionally qualified technical personnel only.
This appliance must be used only for the purpose for which it is designed. The manufacturer declines all liability for damage caused by
improper or negligent use and installation.
Baykan products are manufactured in accordance with ISO 9001:2008 and do not contain any Hazardous materials or substances such
as asbestos. The appliance packaging does not contain any substances, which may be considered a hazard to health.
Do not install this appliance in a damp environment or close to equipment which spray water or other liquids.
Do not place objects on the appliance.
Do not allow children or inexperienced persons to use the appliance without supervision.
During the boiler assembly check that the installation of the gas supply
•Is gas---tight?
•Is of the correct gauge for the flow to the boiler;
•Is fitted with all the safety and control devices required by the current Regulations.
•The installer has connected the safety valve outlet to a drain pipe. The manufacturers are not responsible for damage caused
by opening of the safety valve and consequent escape of water, if not connected correctly to the drain.
•The installer has connected the condensate outlet to a suitable drain pipe.
1.3. Start Up
The boiler shall be OPERATED FOR THE FIRST TIME by authorized Baykan Technical Support Service Or another competent
servicing company (TSE registered) only, within 1 months after equipment installation. During the start-up, the Technical Support
Service shall complete the Guarantee Certificate and leave you a slip –to be preserved -, thus starting the Guarantee period, whose
conditions are specified on the slip itself..
1.4. Standard Warranty Terms & Conditions
Warranty assistance will be ensured only if the Warranty Certificate validated during the start-up is shown. The Manufacturer disclaims
any and all responsibility resulting from damage due to tampering, improper use or mistakes made during equipment installation,
operation and maintenance. In the event of a failure or malfunctioning, disconnect gas and power supply of the equipment and do not try
to repair it. Call the Baykan Technical Support Service.
Our confidence in the quality of craftsmanship and performance of our products is demonstrated by the BAYKAN two year Warranty.
During the first year from installation the Warranty covers your boiler against manufacturing defects for both parts and labour. Should
your boiler develop a fault please contact your original installer or alternatively contact Baykan Technical Support Service.
To activate your second year free warranty you must register your boiler with Baykan Technical Support Service
Calling our telephone registration line on 444 0 308 (Please note that the cost of the service is not included in the warranty). It is also a
requirement of the warranty that the boiler has an annual service (every 12 months) in accordance with the installation and servicing
instructions, performed by a Baykan Technical Support Service.
If you would like Baykan Technical Support Service to carry this out please call on 444 0 308. Our promise to you If you experience a
fault with your new boiler, we aim to provide a safe and high quality repair service supported by our dedicated national network of highly
skilled engineers. If your installer can’t resolve the problem for you, we will do everything we can to get an engineer out to you as quickly
as possible.
Nothing in this warranty will affect your statutory consumer rights.
What you need to do if you experience a problem with your heating system or the operation of the boiler you should always contact your
installer first, because the cause of the fault may not be related to the boiler.
If your installer confirms that the fault is with the boiler and he/she can’t repair it, our friendly customer service team is on hand to help.
Simply call our service division Baykan Technical Support Service on 444 0 308 to book an engineer visit or for any general advice
that you may need.
Our contact centre is open Monday to Friday 8am - 6pm, weekends and Bank Holidays 8.30am - 2pm, excluding Religious Day and
New Years Day.
When calling Baykan Technical Support Service it would be helpful if you could have the following information to hand:-
1 Boiler serial number (see opposite).
2 Boiler make and model number.
3 Your installer name and address details.
4 Proof of purchase (if you do not have the boiler serial number).
What this warranty covers
Free of charge repair or replacement of components found to be of faulty manufacture.
Free of charge replacement of the complete unit provided always that the failure is related to a manufacturing fault that cannot be
repaired or is uneconomic to repair.
What this warranty does not cover Repairs to boilers which haven’t been installed and commissioned properly, and as set out in the
installation instructions (this includes the need to flush the system effectively and add a suitable corrosion inhibitor).
Any damage caused by hard water scale deposits and/or aggressive water resulting from corrosion. Any other defects or failures, either
in the connected heating system or outside of the boiler itself. Faults caused by inadequate supply of electricity, gas or water to the
property. Installations within commercial settings for which this boiler was not designed. Reimbursement of any third party repair or
replacement costs that we haven’t been told about or agreed with you in advance. Compensation for consequential losses (e.g. loss of