Baymak Linyitomat Plus Parts list manual

63 9810.0293 - Rev.00 - 08/09/2008
BAYMAK LĐNYĐTOMAT PLUS
DOMESTIC SOLID FUEL BOILERS
INSTRUCTION AND OPERATING
MANUAL

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BAYMAK LĐNYĐTOMAT PLUS
DOMESTIC SOLID FUEL BOILERS
INSTRUCTION AND OPERATING
MANUAL
WARNING!
All local regula ions, including hose referring o na ional and
European s andards need o be complied wi h when ins alling he appliance.
Please read his manual carefully before you use he boiler. You will
have he “Service Cen er Address Book” which include he informa ion
dealing wi h he au horised service cen er wi h his book.
The boiler’s ini ial opera ing mus be done by Baymak au horised
service, o herwise he boiler will be ou of warran y.
BAYMAK
MAKĐNE SANAYĐ VE TĐCARET A.Ş.
Orhanlı Beldesi, Orta Mahalle Akdeniz addesi No:7
Tuzla / ĐSTANBUL
Tel: [phone] 10 88 (pbx)
Fax: [phone]
http:// www.baymak.com.tr
E-mail:[e-mail]

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LĐNYĐTOMAT PLUS 20-40-60-80

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Top view
Front view
Right s
ide view
Left side view

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1
1.)Boiler water temperature indicator
2.)Temperature adjustment thermostat
3.)Fan starting button
4.)Pump working button
5.)Manuel-0 Automatic Selection button
6.)Flue pipe cleaning door
7.) oal loading door
8.)Ash cleaning door
9.)Flue gas box pipe
10.)Boiler water outlet pipe
11.)Expansion tank outlet pipe
12.)Boiler water inlet pipe
13.)Expansion tank outlet pipe
14.)Boiler filling and drainage pipe
15.)Fluegas box
16.)Fluegas box cleaning door
17.)Boiler top casing
18.)Boiler right side casing
19.)Boiler left side casing
20.)Boiler back casing
21.)Boiler front bottom casing
22.)Boiler front middle casing
23.)Door opening&closing handle
24.)Ash shaking&discharging handle
24.Kül silkeleme&boşaltma kolu 25.)Top door casing
26.)Middle door casing

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Symbols in he manual
Danger! Negligence of this warning creates danger for
your body and life
Elec ricshock danger! Negligence of this warning
creates danger for your body and life due to
electricshock.
A en ion! Negligence of this warning creates danger
for ambient health and device.
Warning / Info : You can find special information and
advices here.
Reference to additional information in other documents.
General Safe y Cau ions
All local regulations, including those referring to
national and European standards need to be complied
with when installing the appliance.
Don’t use the appliance as an incinerator or any
other different way from which it has been conceived.
Don’t use unsuitable or non-recommended fuels.
Don’t use liquid fuels.
Don’t make any unauthorized modification on the
appliance.

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Use only replacement parts recommended by the
manufacturer.
Danger! Please take into considirations the
cautions on the boiler. Wrong operation of the boiler
causes serious damages.
Applications of first start-up, setting, maintenance
and cleaning must only be done by authorized service.
When breakdowns occur in the heating system,
system must be shut down. Damaged components must
be changed by authorized service stations.
The accesories in the system must be suitable to
technical rules, components in question must be
approved by manufacturer relating to Baymak boiler.
onnections sealed with bolt paint must not be
pulled out by a person who is not expert or member of
service! These seals prove that bolts which is necessary
for perfect and safe operation has not been changed. If
seals get damage, boiler will be out of warranty!
Alteration, structural cursory modifications and all
similar works are forbidden. These kind of modifications
may be dangerous for people and cause damages on
boiler. In case of neglagence of these subjects, boiler
will be out of warranty.
Obstruction of holes of air ventilation and air relief
is dangerous and forbidden.
Do not place easy explosive and ignitable
materials near to boiler.
Danger in case of gas smell! In case of existing
gas smell, do not operate switches by electricity.
Ventilate the room and shut down gas prevention
mechanism. If the source of the smell can not be found,
gas supplier administration must be informed.
Poisoning Danger! Do not drink heating system
water! Water is not clean due to precipitates.

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Cau ion! Safety valve and air release line must
be open everytime because of water discharge for
safety. Safety valve must be checked occasionally.
Safety valve must be installed onto boiler directly and
there must not be any other valve or equipment. All used
equipment must be in accordance with E standards.
Elec ricshock Danger! Before protective hat and
pieces of cover are taken out, all electrical connections
on boiler must be disassembled. Works that will be done
when electric is on, must be carried on by authorized
people after all necessary precuations are supplied.
Please read this manual before using the boiler.
S ar -up mus be done by au horized service
s a ion. O herwise he boiler will be ou of warran y.
Impor an Poin s for Moun ing and Moun ing Place
The appliance shall be installed on floors with an
adequate load-bearing capacity. If an existing
construction doesn’t meet this prerequisite, suitable
measures (e.g. load distributing plate) shall be taken to
achieve it.
The installation of the appliance need to provide
access for cleaning the appliance, the flue gas
connector and the chimney flue.
Cau ion! Subjects refering considerations during
mountings related with operations of heating or a tank
are below.
To prevent from water damages that will occure
due to especially water leakages in tank, convenable
precuations must be taken for mounting. Drain lines and
safety system must be suitable and checked periodically
during first start-up and operation.
Ambient where is boiler in must be dry and must
not frost (between 0° and 45°).
Operations about supplying required air to burn
the boiler and discharging waste gas must be in
accordance with E standards and local distrubition
companies that is responsible from that region.
Place the boiler to a boiler room.
Do no place he boiler o your bedroom!

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Se le he boiler on o concre e base. Ambient
where is boiler in should not be dusty and moist.
Cau ion! Waste gas way must be as short as
possible. Waste gas pipes must be installed as in
slanting direction towards chimney and connections
must have full imperviousness.
The chimney must be designed considering
technical specifications determined in DIN 4705 and
built according to DIN 18160.
*The boi er shou d be p aced onto the concrete
base.
*The size of the concrete base is shown on the
tab e.
*After p acing the boi er on to base, it shou d be
ba anced from the ground surface.
B(Wide)
Concrete
base
Depth Wide Height

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Both boiler back pressures and boiler pressures
must be in consideration at chimney calculations.
If the waste gas heat is under 160° in
continuous operating, it is forbidden to use an ordinary
chimney.
Mount the flue gas connection pipe on to the
chimney with ascending slope. The flue gas pipe must
have min.1(one)m height and, if necessary; elbow pipe
should be used after this height. It must have min. 10°
towards the chimney and its length never passes the
0,25 x height of the chimney.
.
siphon
Linyitomat P us Boi er-
Chimney Connection
Examp e
E ectricity and fan
connection

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Linyitomat Plus Boiler Model LP 20 LP 40 LP 60 LP 80
Flue Gas Pipe onnection Diameter(mm) Ø130 Ø150 Ø180 Ø200
himney must be isolated well to increase the
combustion quality. You may use maximum two elbows
between chimney and flue gas box.
Ins alla ion
You must take measures against rain or water
consisted as a result of condesnsing waste gases.
The chimneys have to be comlied with national
and European Standards.
Cau ion! Mount an air relief device onto outlet
pipe of boiler hot water. Air relief device must be
installed by installator company in accordance with
installation to the points where air may be exist on
installation except boiler.
arrying and transportation must be done
together with original packaging material of device
considering the marking on the boiler. Please protect the
boiler against factors that can damage to packaging
material and device.
Cau ion! heck the slants of boiler installation
connetions with a water gauge. After slants have been
done, there must not been any air in the system.
Cau ion! As the boiler works or in case of
operation of the boiler without water, water must not be
pumped to the boiler directly. The boiler water must be
gave at low temperature when the boiler does not
operate. Otherwise system may come to harm. old
water must not be pumped into hot boiler. O herwise
he boiler will be ou of warran y and manufac urer
company is no responsible for physical and
sipiri ual damages.

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Location of the device must be done in accordance
with E,national standards and local regulations to
ambients that air current exists.
The open expansion tank must be connected to the
boiler. The closed expansion tanks are very dangeorus
for solid fuel boilers. If closed expansion ank is used,
he boiler will be ou of warran y. The diameter of the
open expansion tank connection pipe must be same
with the boiler connection pipe’s. The open expansion
tank connection pipes must be steel installation pipe not
plastic. The usage of the plastik installation pipe on
expansion tanks is very dangerous and in this case the
boiler will be out of warranty.
To fill and drain water to the boiler, you must mount
a valve.
You should isolate all the installation pipes to
prevent heat loss.
Make the boiler electricity connection to the
grounding plug.
In case of power cut, never load coal to the boiler.
Mount the circulating pump on the inlet pipe of the
boiler and connect the cable to the electrical terminal of
the pump.
Mount the circulating pump as the below:
The vertical assembly of the pump shaft causes wearing
of rotor bearing rapidly. So, the vertical assembly of the
pump shaft must’nt make.
TOP VIEW
Right
Wrong

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There must be absolutely a bypass line on the
inlet pipe of the boiler. In case of the power cut,
you can secure the safety of the boiler and
installation.
Physical life of the boiler is 10 years according to
related laws. This period contains service and providing
required spare part duration for executing the functions.
The boiler was produced in accordance wi h
EN 303-5.
Pro ec ion agains corrosion
Cau ion! ombustion air must not contain
elements that will cause to corrosion. As an example,
these gases are water steams of solution and cleaning
substances or gases in spray boxes.
Demands rela ed wi h hea ing sys em wa er
To prevent the damages occured as a result of
corrosion in installation, quality of heating water must be
as good as drinking water. Unsuitable waters containing
chemical additive substances or causing to corrosion
must not be used.
Filling water for boiler and installation should not
contain residues, contaminates and unwanted solid
materials. These unwanted materials are very
dangerous for the boiler and installation. If you have any
doubt about the water pureness, you should mount a
fitler on inlet of the filling valve.
The degrees of water hardness must not be
bigger than 20º F’den ( 1º F = alsium carbonade @ 1 lt
water) . ( Hard water ) If the degres of water hardness is
bigger than 20º F, a water softening system absolutely
must be used.
Bypass valve
(It is closed in normal situation, it
should be opened in case of power
cut.)
Circu ating
pump

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In case of boiler failure which be caused by
calsifica ion, using hard and unsui able wa er, he
boiler will be ou of warran y.
PROPERTIES OF LĐNYĐTOMAT PLUS BOILER
Ayarlanabilir baca klapesi
ile yanma ayar kolaylığı
Sökülebilir davlumbaz ile
emizlik ve bakım kolaylığı
Arka kaplamada bulunan
kaya yünü ile yüksek
izolasyon ve düşük ısı
kaybı.
Kazan su girişi ile çıkışı
arasında bulunan su
dağı ma sacı sayesinde
yüksek verim.
Hareke li ızgara sis emi
sayesinde kü
l silkeleme ve
kül boşal ma ile emizlik
kolaylığı.
Đki amaçlı kül epsisi ile
hem kül boşal ma hem
kömür yükleme kolaylığı.
Üç kapaklı ve mandallı
asarım sayesinde am
sızdırmazlık, kolay açılıp
kapanma ve yükleme,
boşal ma, emizlik
kolaylığı.
Çif araflı men eşe sis emi
ile iki arafa açılabilien
kapaklar.
Gövde üzerinde bulunan
50 mm alüminyum folyolu
cam yünü ile yüksek ısı
izolasyonu.
• The fan is mounted on Linyitomat Plus boiler to make combustion easy. The
fan and pump are controlled two ways: Automatic and manuel mode. At
manual mode, the control of fan is maked by adjusting thermostat on control
panel. The fan works, until the boiler water temperature reaches the
selected temperature by adjusting thermostat. When it reaches to adjusted
temperature, the fan stops automatically and when the boiler water
temperature decreases 5° , the fan starts working again. When the boiler
water temperature reaches the selected temperature again, the fan stops
and the cycle goes like this. When you select the automatic mode, the
electronic thermostat activates the fan at the start
The boi er body is
covered 50mm thickness
g ass woo with
a uminium fo io.
Boi er doors with doub e
side opening hinge
system
Fu sea ing, easy
opening/c osing,
oading/discharging due
to the 3 doors with the
atch system
Easy coa oading and ash
discharging with two
aimed ash tray.
Easy combustion contro
with adjustab e f ue gas f ap.
Easy c eaning and
maintenance with the
demountab e f ue gas box.
High insu ation and ow heat
oss by the rock woo in
back casing..
High efficiency by water
distributing p ate between
in et pipe and combustion
chamber.
Easy c eaning by ash
shaking and ash discharging
with moveab e grid system.

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of the working. When the temperature reaches 40° , the pump starts
working. When the boiler water temperature decreases and become 40° ,
the control panel stops the pump and reaches to 30° stops the fan.
• At Linyitomat 80 plus model boilers, when you don’t want to work fan, you
can switch the off button on the control panel. In this case the fan doesn’t
work. You can have a good combustion without fan. It depends on the
quality and thermal efficiency of coal.
• The fixable and adjustable flue gas flap system was designed to control
combustion. Pulling the arm to yourself by the help of spring and pin, you will
control the combustion. When the chimney draught is too high, you can
throttle the flap to have a good combustion.
Fixab e and adjustab e f ap
Turbula or
s

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• The flue gas box is designed as demountable. The sealing of the flue gas is
ensured with ceramic rope. When necessary, you can demount the flue gas
box from the boiler by loosening the nuts. This demoun ing opera ion
mus be done when he boiler doesn’ work. The flue gas box cleaning
cover is opened by loosing the wingnuts. You can easily clean the flue dust
in the flue gas box.
Demounted f ue gas box.
The Linyitomat plus boiler doors have slotted hinges and they are easily adjustable
to have good sealing by loosening/tighteening the socket head screws.

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Socket head screw Boi er eft hinge
F ue gas
c eaning
door Boi er
right
hinge
• According to the replacement of the boiler to a boiler room, you can switch
the opening direction of the door with the changing process right and left
hinges by loosening socket head screws. The opening direction is adjusted
clockwise direction at the factory.
• You can shake the ashes on the grids by pulling and pushing ash shaking
arm little by little on the right side of the boiler. By pulling the arm to yourself,
you can discharge the ashes into the ash tray or combustion chamber.

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a)The arm is at normal position b)The arm is at ahead position c) The arm is at back position
• You can discharge the ash from the boiler and load the coal into the fire
room with the ash tray which be put into bottom of the combustion chamber.
• The fan assembly; you must be sure that no air leakage by fixing the
gasket between fan(you will find the fan in the combustion chamber, when
you unpacked the boiler.) and the door with screws. The electricity
connection must be comply with the electrical scheme.
Coa
oading
Ash
discharging

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• The fans which are given with the boilers as below:.
FAN APA ITY
MODEL
FLOW RATE - M3/H
LP 20 80
LP 40 155
LP 60 265
LP 80 340
For the assembly of the fan and control panel, the cable channel&plate is used.
Please pay attention to door opening side when you connect the cables.
• Con rol panel assembly; All the sensors on the control panel should be
mounted correctly in the sensor beehives that are located backside of the
boiler.
1)The fan connection
bo ts
2)The fan box gasket
1) able pass plate
2) able gland-fan power
supply connection cable
The door is opening from the left to right
on picture. So, the fan connection is
maked from the right cable pass plate.
In case of the door opening direction from
right to left side,the fan connection should
be maked from the left side cable pass
plate.