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BEFCO BSB-005 User manual

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BEFCO®
Operator’s Manual
SICKLE BAR MOWERS
BSB-005, BSB-006, BSB-007
The operator’s manual is a technical service guide and must always accompany the machine.
Manual 960-372B
September 2011
SAFETY
Take note! This safety alert symbol found throughout this manual is used to call your
attention to instructions involving your personal safety and the safety of others. Failure to
follow these instructions can result in injury or death.
Signal Words
Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The
appropriate signal words for each have been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also be used
to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury.
This symbol means:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
37
PARTS MANUAL
32
8 - WARRANTY
31
7 - PRE-DELIVERY CHECKLIST
30
6 - TROUBLESHOOTING
295.03 - Storage 295.02 - Suggested Spare Parts 285.01 - Blade and Teeth Replacement 28
5 - REPAIR PROCEDURES
254.04 - Transport 244.03 - Driveline 234.02 - Service 224.01 - Maintenance Safety 22
4 - MAINTENANCE
203.09 - Removing Mower from Tractor 203.08 - Uneven Terrain 183.07 - Operating Techniques 183.06 - Working Speed 173.05 - Start Up 133.04 - Attaching to the Tractor 123.03 - Pre-Operational Check 123.02 - Setup 103.01 - Operational Safety 10
3 - OPERATION
82.03 - Messages and Signs 82.02 - Starting and Stopping 72.01 - Preparation 7
2 - SAFETY PRECAUTIONS
51.03 - Assembly Instructions 41.02 - Model and Serial Number ID 41.01 - General 4
1 - GENERAL INFORMATION
INDEX
INDEX 3BEFCO
1 - GENERAL INFORMATION
Thank you and congratulations for having chosen our implement. Your new sickle bar
mower is a technologically advanced machine constructed of high quality, sturdy
components that will fulfill your working expectations. Read this manual carefully. It will
instruct you on how to operate and service your implement safely and correctly. Failure
to do so could result in personal injury and/or in equipment damage.
1.01 - General
CAUTION: Unless otherwise specified, all hardware is metric. Use only metric
tools on metric hardware. Other tools that do not fit properly can slip and cause
injury.
CAUTION: Right hand and left hand sides of the implement are determined by
facing in the direction the implement will travel when going forward.
Carefully read the Warranty section1, detailing coverage and limitations of this warranty.
Warranty is provided for customers who operate and maintain their equipment as
described in this manual. Warranty registration is accomplished by the dealer by
completing and forwarding the Warranty Registration form to the Company, along with
a copy of the dealer’s invoice. It is in your best interest to insure that this has been
done.
Warranty does not cover the following:
1. Cleaning, transporting, mailing and service call charges.
2. Normal wear items such as belts, blades, bearings, drivelines, shear pins, slip
clutches, etc.
3. Depreciation or damage caused by normal wear, accidents, improper maintenance,
improper protection or improper use.
4. The use of non-original spare parts and accessories.
Your Authorized Company Dealer has genuine parts in stock. Only these approved
replacement parts should be used.
This limited warranty covers defective material and workmanship. The cost of normal
maintenance or repairs for accidents or improper use and related labor will be borne by
the owner.
SICKLE BAR MOWERS OPERATOR’SMANUAL
GENERAL INFORMATION 4BEFCO
1See Chapter 8 - Warranty.
1.02 - Model and Serial Number ID
Attached to the frame is an ID plate showing the model and the serial number. Record
your implement model and serial number in the space provided below. Your dealer
needs this information to give you prompt, efficient service when you order parts.
1.03 - Assembly Instructions
SICKLE BAR MOWERS OPERATOR’SMANUAL
GENERAL INFORMATION 5BEFCO
CAUTION: Stand clear of bands when cutting as they could be under sufficient
tension to cause them to fly loose. Take care in removing bands and wire. They
often have extremely sharp edges and cut very easily.
For transport purposes implements are often shipped partially assembled. Follow
the instructions below to assemble the sickle bar mower:
Blade assembly instructions (see fig. 2):
1. Remove from support (#1) pulley (#3) and external snap ring Ø80. Insert support
(#1) into frame (#2) and fasten with the same snap ring. Screw on pulley (#3) and
connect cable (#4) to link (#5). Mount on upper pin of support (#1) fork hinge (#4),
insert cylinder shaft (#5) and fasten with hex bolt M14x65 (#6).
2. Mount the tree belts (two belts on the BSB-005) and belt guard.
3. Mount swath board (#1) (see fig. 3) and fasten with hex bolt M12x50 (#12), washer
Ø12 (#13), and self-locking nut (#14). Insert hex bolt M12x90 (#7), washer Ø12 (#8)
and fasten with self-locking nut (#11).
SICKLE BAR MOWERS OPERATOR’SMANUAL
GENERAL INFORMATION 6BEFCO
Fig. 2 - Blade assembly.
Fig. 3 - Swath board assembly.
2 - SAFETY PRECAUTIONS
Safety is the primary concern in the design and manufacture of our products.
Unfortunately our efforts to provide safe equipment can be wiped out by a single
careless act of an operator.
In addition to the design and configuration of equipment, hazard control and accident
prevention are dependent upon the awareness, concern, prudence and proper training
of personnel involved in the operation, transport, maintenance and storage of
equipment. It is the operator’s responsibility to read and understand all safety and
operating instructions in the manual and to follow these.
Allow only properly trained personnel to operate the implement. Working with unfamiliar
equipment can lead to careless injuries. Read this manual, and the manual for your
tractor, before assembly or operation, to acquaint yourself with the machines. It is the
owner’s responsibility, if this machine is used by any person other than yourself, is
loaned or rented, to make certain that the operator, prior to operating, reads and
understands the operator’s manuals and is instructed in safe and proper use.
2.01 - Preparation
1. Before operating equipment read and understand the operator’s manual and the
safety signs (see fig. 4).
2. Thoroughly inspect the implement before initial operation to assure that all
packaging materials, i.e. wires, bands, and tape have been removed.
3. Personal protection equipment including hard hat, safety glasses, safety shoes, and
gloves are recommended during assembly, installation, operation, adjustment,
maintaining and/or repairing the implement.
4. Operate the implement only with a tractor equipped with an approved
Roll-Over-Protective-System (ROPS). Always wear your seat belt. Serious injury or
even death could result from falling off the tractor.
5. Clear area to be cut of stones, branches or other debris that might be thrown,
causing injury or damage.
6. Operate only in daylight or good artificial light.
7. Ensure implement is properly mounted, adjusted and in good operating condition.
8. Ensure that all safety decals are properly installed and in good condition.
SAFETY PRECAUTIONS 7BEFCO
SICKLE BAR MOWERS OPERATOR’SMANUAL
2.02 - Starting and Stopping
1. Be sure that no one is near the machine prior to engaging or while the machine is
working.
2. Be sure the tractor is in “Neutral” before starting engine.
3. Never use the lifting controls when standing between the tractor and linkage.
4. Mower operating power is supplied from tractor PTO. Refer to your tractor manual
for PTO engagement and disengagement instructions. Always operate PTO at 540
rpm. Know how to stop the tractor and mower quickly in case of an emergency.
5. When engaging PTO, the engine rpm should always be low. Once engaged and
ready to start cutting, raise PTO speed to 540 rpm and maintain throughout cutting
operation.
6. Check the tractor master shield over the PTO stub shaft. Make sure it is in good
condition and fastened securely to the tractor. Purchase a new shield if old shield is
damaged or missing.
7. After striking an obstacle, disengage the PTO, shut the tractor down and thoroughly
inspect for damage before restarting.
8. Never engage the PTO until the mower is in the down position and resting on the
ground. Never raise the mower until all blades have come to a complete stop.
9. To park the vehicle safely, stop vehicle on a level surface (not on a slope),
disengage PTO, engage the parking brake, stop the engine, remove the key, and
wait for engine and all moving parts to stop before leaving the operator’s seat.
10.Stay clear of rotating drivelines. Entanglement in rotating driveline can cause serious
injury or death. Wear close fitting clothing. Stop the engine and be sure PTO
driveline is stopped before getting near it.
2.03 - Messages and Signs
1. Read and adhere to all safety and operating decals on this machine (see fig. 4).
2. Before dismounting tractor: Allow moving parts to stop, stop engine, set brake and
remove the key of unattended equipment.
3. Keep safety decals in place and in good condition.
4. Keep guards and shields in place and in good condition.
5. Do not use with bystanders in area.
6. Allow no riders on tractor or implement.
7. Allow moving parts to stop before repair.
8. Securely support implement before working underneath.
Additional warning and operating decals are available at no extra charge. Please specify
model and serial number when ordering.
SAFETY PRECAUTIONS 8BEFCO
SICKLE BAR MOWERS OPERATOR’SMANUAL
Fig. 4 - Safety decals; replace immediately if damaged.
SAFETY PRECAUTIONS 9BEFCO
SICKLE BAR MOWERS OPERATOR’SMANUAL
placed on outer shield
placed on outer tube
3 - OPERATION
You have purchased a sickle bar mower designed for the mowing of fields, ditch banks
and along ponds. The sickle bar mowers can be used with tractors from 15 up to 75 HP
and come in working widths of 5’, 6’ and 7’. The double action sickle bar mowers come
complete with an adjustable top link that ensures a sharp clean cut. The double action
sickle bar allows for a maximum working speed of up to 6.5 mph. Simple but tough
construction along with a heavy duty PTO, weight compensation spring, transport blade
protection and a safety release which protects the unit from obstructions in the field, all
provide for a unit that will give years of trouble free service. Sickle bar mowers come
standard with a hydraulic cylinder that makes it easy to raise the bar for mowing at an
angle or for transport and storage. With the capability of mowing 90° up -75° down
along with the low horsepower requirements make the sickle bars capable of handling
jobs that are not recommended for conventional disc mowers.
WARNING: The sickle bar is suitable only for the uses indicated. Any other use
different from that described in these instructions could cause damage to the
machine and represent a serious hazard for the user.
3.01 - Operational Safety
CAUTION: Our mowers are designed considering safety as the most important
aspect and are the safest available in today’s market. Unfortunately, human
carelessness can override the safety features built into our machines. Injury
prevention and work safety, aside from the features on our mowers, are very
much due to the responsible use of the equipment. It must always be operated
prudently following with great care, the safety instructions laid out in this manual.
1. The use of this equipment is subject to certain hazards which cannot be prevented
by mechanical means or product design. All operators of this equipment must read
and understand this entire manual, paying particular attention to safety and
operating instructions, prior to using.
2. Do not operate the tractor and implement when you are tired, sick or when using
medication.
3. Keep all helpers and bystanders at least 50 feet from the implement. Only properly
trained people should operate this machine.
OPERATION 10 BEFCO
SICKLE BAR MOWERS OPERATOR’SMANUAL