Beijer Ref KIRBYAIR COMPACT User manual

KIRBYAIRTM COMPACT
High-EciencyGasFurnace
OperatingInstructions
Exclusivelydistributedby
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KIRBYAIRTM COMPACT
High-EciencyGasFurnace
1.0. Specications
Model Unit KG4-165 KG4-200 KG4-265 KG4-315
HeatInput MJ/h 64 80 102 120
HeatOutput kW 16.5 19.5 26.5 31.5
AirFlow L/Sec 470 630 770 940
ElectricalPower V/Hz/Ph 240/50/1 240/50/1 240/50/1 240/50/1
ThermostatControl V 24 24 24 24
MaximumAdd-OnCooling kW 8 11 14 18
EnergyStarRating Stars 4.5 4.7 4.7 4.8
Model Unit KG4-165 KG4-200 KG4-265 KG4-315
A-Width mm 360 432 585 585
B-Depth mm 1165 1180 1180 1180
C-Height mm 450 450 450 450
ReturnDuctConnections mm 300 350 400 400
SupplyDuctConnections mm 300 350 400 400
1.1. Dimensions
Contents
1.0. Specications 2
1.1. Dimensions 2
1.2. SafetyInformation 3
1.3. General 4
1.4. ElectronicIgnition 4
1.5. OperatingInstructions 4
1.6. SequenceofOperation 5
1.7. DiagnosticConditions 5
1.8. ShutdownProcedure 6
1.9. PowerFailure 6
1.10. ThermostatOperation 6
1.11. AbnormalOperation 6
1.12. Maintenance 7
1.13. Service 7
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1.0. SafetyInformation
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. INSTALLATION AND SERVICE MUST BE
PERFORMED BY A LICENSED PROFESSIONAL INSTALLER OR SERVICE AGENCY.
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KIRBYAIRTM COMPACT
High-EciencyGasFurnace
• Thisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction
concerningusebyapersonresponsiblefortheirsafety.
• Childrenshouldbesupervisedtoensurethattheydonotplaywiththeappliance.
• Pleasereadthismanualcarefullybeforeoperatingtheunitandkeepitinasafelocationforfuturereference.
• As with any mechanical equipment, personal injury can result from contact with sharp sheet metal edges.
Becarefulwhenyouhandlethisequipment.
• Donotinstallthefurnaceinacorrosiveorcontaminatedatmosphere.Meetallcombustionandventilationair
requirementsaswellasalllocalcodes.
• Donotusethisfurnaceifanypart has been underwater.Aooddamagedfurnaceisextremelydangerous.
Attemptstousethefurnacecanresultinreorexplosion.
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1.3. General
TheKirbyAir™CompactisanAustraliandesignedandmanufacturedhigheciencygasfurnace.Beforeoperating
theunit,KirbyHVAC&Rrecommendsyoufamiliariseyourselfwiththeoperatinginstructions.
Pleaseensureyoustoretheseinstructionsinasafeplaceforfuturereference.
ShouldyouhaveanyconcernsregardingyourKirbyAir™Compactunit,pleasecontactyourinstallerorKirbyHVAC&R.
1.4. ElectronicIgnition
TheKirbyAir™Compactdoesnothaveastandingpilot.Theunitisequippedwithanenergysavingelectronicignition
devicewhichautomaticallylightstheburnerondemandwhenthethermostatcallsforheat.
NOTE: Donotmanuallylighttheburnerswithamatchofothersourceofame.
1.5. OperatingInstructions
Beforeproceeding,ensurethatthegaslinehasbeenpurgedattheunitpriortoturningthepoweron.
1. Turnthegasvalvetothe‘ON’position.
2. Turnthethermostattothe‘OFF’position.
3. Turnthepower‘ON’attheunit.
4. Turnthethermostattothe‘ON’positionandsetthetemperaturetothedesiredsetting.
5. After30-seconds,theunitwillignite.
6. Theroomairsupplyfanwilloperate30-secondsaftertheignitionhasbeenestablished.
Shouldtheunitfailtooperate,proceedtosteps7-8.
7. Turnthethermostattothe‘OFF’positionfor5-seconds.
8. Turnthethermostattothe‘ON’position.
Shouldtheunitcontinuetofailtooperate,contactyourinstallerorKirbyHVAC&RPtyLtd.
NOTE: TheKirbyAir™Compactcommunicateswiththethermostatthroughthelowvoltage(24volt)connections.
Theinstallerisobligatedtoeducatetheuseronhowtooperatethethermostatwiththenormalsequenceoftheunit
operation.
KIRBYAIRTM COMPACT
High-EciencyGasFurnace
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1.6. SequenceofOperation
1. Whenthethermostatisturned‘ON’,theunitcallsforheat.
2. Theunitentersaprepurgeperiodof30-secondswiththecombustionairbloweron.
3. Thedirectsparkignitorwillbeenergisedandignitethegasatoneendoftheburner.
4. Theburnerwillcross-lightandtheamesensorwilldetectthepresenceoftheameattheopposingendofthe
burner.Thedirectsparkignitorwillbede-energisedaftertheameisrecognised.
5. Thecombustionairblowerwillstartapproximately30-secondsaftertheameisestablished.
6. Theunitwillremaininoperationuntilthepresettemperatureonthethermostatisreached.
7. Oncethethermostathasbeensatised,thegasvalvewillclose,andthecombustionairblowerwillturnoffafter
approximately90-secondstocooltheheatexchanger.
8. Iftheamesensordoesnotdetectthepresenceoftheburnerame,thegasvalvewillclose.
1.7. DiagnosticConditions
WARNING: DIAGNOSTIC CONDITIONS MUST BE PERFORMED BY A LICENSED PROFESSIONAL.
Innormaloperation,agreenlightwillashcontinuouslyonthecontrolboard.Iftheunitfailstolight,removethe
accesspanelandobservethegreenindicatorlighttodiagnosethefault.
2Flashes Systemlockoutduetofailuretodetectorsustainame.
• Checktheame sensorisconnected totheboardcorrectlyandpositioned abovethe
burnerport.
4Flashes Highlimitormanualoverheatswitchopened.
• Waituntiltheautolimitcloses,orismanuallycutoff.
• Checkforobstructionsintheductandopenmoreregisters.
• Resetthemanualswitchandattemptignitionfromthethermostat.
5Flashes Flamesensedandgasvalvenotenergised.
• Checkthegasvalve
SteadyLight Internalfailure.
• Microcontrollerfailureandpoweronselfcheck
Shouldtheunitcontinuetofailtooperate,contactyourinstallerorKirbyHVAC&RPtyLtd.
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KIRBYAIRTM COMPACT
High-EciencyGasFurnace
WARNING: DIAGNOSTIC CONDITIONS MUST BE PERFORMED BY A LICENSED PROFESSIONAL
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1.8. ShutdownProcedure
1. Turnthethermostattothe‘OFF’position.
2. Turnoffthegasshutoffcock.Allunitsmusthaveagascockinstalledupstream,beforethegasvalveexternal
totheunit.
3. Turnoffelectricalpowersupplytotheunit,ensuringthecombustionairblowerhasturnedoffpriortodoingso.
1.9. PowerFailure
Shouldthepowerfailureoccurwhiletheunitisinoperation,thegascontrolwillautomaticallyswitchoffthemain
burners.Noheatingwillbeavailableuntilpowerisrestored.Onrestorationofpower,theunitwillautomatically
restartshouldthethermostatcallforheat.
NOTE: Foryoursafety,inextendedperiodsofpoweroutage,ensurethethermostatisturnedtothe‘OFF’position.
1.10. ThermostatOperation
NOTICE: A THERMOSTAT IS NOT INCLUDED AND MUST BE ORDERED SEPARATELY.
Installthethermostataccordingtotheinstructionsfurnishedwithit.Selectalocationonaninsidewallandnot
subjecttodrafts,directsunshineorotherheatsources.
OncetheKirbyAir™Compacthasbeeninitiallystarted,theunitmaybecontrolledfromthethermostattosetthelevel
ofheatortoshutdownasrequired.
• Foradigitalthermostat,setthetemperaturedesiredtocallforheat.
• Foraprogrammablethermostat,followtheinstructionsprovidedwiththethermostattosettheprogramofyour
choicetocontroltheautomaticoperation,timingandtemperatureoftheunit.
1.11. AbnormalOperation
Shouldanyofthefollowingcircumstancesoccur,ceaseusingtheunitandcontactyourinstallerorgasauthority
immediately:
• Smellofgasfumes;unusualodours,smokeorfumesfromoutletregisters.
• Excessiveorunusualnoiseemanatingfromtheunit.
KIRBYAIRTM COMPACT
High-EciencyGasFurnace
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KIRBYAIRTM COMPACT
High-EciencyGasFurnace
1.12. Maintenance
TheKirbyAir™Compacthasbeendesignedforlowmaintenanceforthelifeoftheunit.Untrainedpersonnelcan
performbasicmaintenancefunctions,suchascleaningandreplacingreturnairlters,iftted.Filtersshouldbe
removedforcleaningatregularintervals,ideallyeachmonthduringheatingseason.Ablockedlterwillrestrict
airowandpossiblyoverheattheheatexchangerandmotorwindings,subsequentlyaffectingtheperformanceand
lifespanoftheunit.
NOTE: Theuseofltersonthesupplyairregisterswillrestrictthesupplyairductingandoverheattheheatexchanger,
leadingtoareducedlifespanoftheunitandsubsequentlyvoidingthemanufacturerswarranty.However,regularly
maintainedltersmaybeinstalledonthereturnairgrill.
1.13. Service
WARNING: SERVICE INSPECTIONS MUST BE PERFORMED BY A LICENSED PROFESSIONAL.
KirbyHVAC&RPtyLtdrecommendstheKirbyAir™Compactisservicedatleastonceeverytwoyears.Thisserviceis
notincludedinthewarrantyoftheunit.
KirbyHVAC&RPtyLtdrecommendsthefollowingstepsbeundertakenpriortoservice:
• Theunitispluggedintothepowerpoint,withcorrectpolarity,andisswitchedon.
• Themanualshutoffvalveonthegaspipelineleadingtotheunitisopen.
• Allairregistergrillesareopenandfreeofobstructions.
• Thethermostatisconnectedtotheunitandispresettothedesiredtemperature.
Alicensedprofessionalshouldinspectthefollowingaspectsoftheunittoensurecontinuedoperationalperformance:
• Fluepassages
• Combustionperformance
• Ventilationairpassagesandopenings
• Burnerandfancondition
WARNING: SERVICE INSPECTIONS MUST BE PERFORMED BY A LICENSED PROFESSIONAL
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ThecontentsofthisbrochurearecopyrightprotectedandmaynotbereproducedinanyformwithoutthewrittenconsentofKirbyHVAC&RPtyLtd(T/AKirby).
Recommendationsandadviceregardingtheuseoftheproductsdescribedinthispublicationaretobetakenasaguideonlyandaregivenwithoutliabilityonthe
partofthecompanyoritsemployees.AsKirbycontinuallyimprovesitsproductrangeandprocesses,Kirbyreservestherighttochangeproductspecications
withoutanypriornotication.PleaserefertotheKirbyHVACRwebsiteforthelatestversionofthispublication.Thepurchasershouldindependentlydetermine
thesuitabilityoftheproductfortheintendeduseandapplicationandthattheproductcomplieswithrelevantstandards.Kirbyacceptsnoresponsibilityforloss
ordamage(directorindirectandincludingconsequentialloss,lossofprotsoropportunityandeconomicloss)howeverarisingwhichresultsfromanyerrorsor
omissionsintheinformationcontainedinthispublicationorarisingfromtheuseorapplicationoftheinformationcontainedherein.
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