Belanger Top Winder User manual

TopWinder®
Top Winder®
1MANUAL755 Rev01

Belanger® Equipment Owner’s Manual
TopWinder®
Copyright 2021
Belanger, Inc®
This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You may
make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form whatsoever,
in whole or in part, without the prior written permission of Belanger, Inc.®
The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is for
reference purposes only and does not imply sponsorship or approval of Belanger, Inc.®by these companies or any companies
affiliated with their respective owners.

CURRENT REVISION LOG
Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Rev
Release
Date
Page
Description
01
TBD
Front
Cover
Updated the front cover with the new format
ALL
Added the new Belanger logo to manual
1
Updated the Warranty on Parts to 90 days
6
Changed Retract Assembly: 107193 to Retract Assembly with Photo-Eye Set 110825 /
107193 (only compatible with Centra Controller) (per ECN #1083-CNV)
13
Added Identify Conveyor page
14
Added in Tunnel Placement the Note for the Conveyors and added the positioning dimension
for the 14-1/2” Width Conveyor to the image (per Projec #32-523)
Added Note at bottom of page for placement of TopWinder® when using Fusion Controller
with pickup truck auto retract feature (per Project #10010)
15
Updated Step 2 to include: Keep in mind the required operating space for other tunnel
components.
Updated Step 3 to include: at the dimension specified in the image on the previous page.
23
Added Note at top of Air Panel and Air Cushioning Installation page about retracting top
wheel (per Project #10010)
72
Changed Shock Assembly part number from 1SHOCK800 to 112532 (per Project #10010)
75
Corrected the part numbers for the Top Wheel Cylinder Clevis Mount, Aluminum: 9837 &
Black PC: 9384 (per Change Request #100)
Changed Shock Assembly part number from 1SHOCK800 to 112532 (per Project #10010)
83
Changed 1GEARBX-AS660 to 112273 and 1GEABX-AS661 to 112274 (per Project #10010)
90
Changed title from Photo-Eye Set to Retract Assembly with Photo-Eye Set
Added note: Retract Assembly with Photo-Eye Set 110805/107193 ONLY compatible with
Centra Controller (per ECN #1083-CNV)
Back
Cover
Updated the back cover with the new format

TopWinder®
1MANUL755 Belanger, Inc.® * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Table of Contents
Belanger Incorporated® Limited Warranty..................................................... 1
Operational Warning......................................................................................... 2
Important Safety Information –MUST READ.................................................. 3
Introduction....................................................................................................... 5
Before You Get Started......................................................................................................................................................................6
Specifications.................................................................................................... 7
Requirements.....................................................................................................................................................................................7
Output ................................................................................................................................................................................................7
General Dimensions ..........................................................................................................................................................................8
Installation......................................................................................................... 9
Frame Assembly ................................................................................................................................................................................9
Layout Arm Assemblies................................................................................................................................................................9
Attaching the Crossbeam ...........................................................................................................................................................10
Attaching the Legs......................................................................................................................................................................11
Identify Conveyor .............................................................................................................................................................................13
Tunnel Placement ............................................................................................................................................................................14
Erecting the Frame ..........................................................................................................................................................................15
Shock Assembly ..............................................................................................................................................................................16
Auto Retract .....................................................................................................................................................................................17
Photo-Eye Mount Installation......................................................................................................................................................18
Wiring for the Auto Retract .........................................................................................................................................................19
Photo-Eye Retract Cylinder ........................................................................................................................................................20
Installing the Air Cushion Regulator................................................................................................................................................. 20
Filler Strip Installation for Leg Assemblies.......................................................................................................................................21
Air Panel & Air Cushion Installation .................................................................................................................................................23
Counterweight Installation................................................................................................................................................................ 24
Installing the Drive Shaft and Hub Assembly...................................................................................................................................27
Loading the ShineMitt™ onto the Hub Assembly ............................................................................................................................32
Connecting the Motor and Slip Ring to the Drive Shaft ...................................................................................................................35
Electric Motor Installation.................................................................................................................................................................40
Main Water Feed .............................................................................................................................................................................41
Startup.............................................................................................................. 42
Verify Rotation and Speed ............................................................................................................................................................... 42
Verify Wheel Penetration .................................................................................................................................................................42
Verify Retract Pressure (if applicable) .............................................................................................................................................43
General ............................................................................................................................................................................................43
Maintenance .................................................................................................... 44
Routine Procedures .........................................................................................................................................................................44
Daily............................................................................................................................................................................................ 44
Weekly ........................................................................................................................................................................................44
Monthly .......................................................................................................................................................................................44
Powder Coating Maintenance..........................................................................................................................................................45
Powder Coating Repair....................................................................................................................................................................46
Hub LED Light Replacement ...........................................................................................................................................................48
Torque Plate and Electric Motor Replacement ................................................................................................................................51

TopWinder®
Belanger, Inc. ®* 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL755
Table of Contents
Maintenance (continued)……………………………………………………………………62
Exploded Parts .................................................................................................................................................................................62
TopWinder® Assembly: Overview ..............................................................................................................................................62
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799): Overview ......................................................................63
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) –Zone 1 ........................................................................64
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) –Zone 2 ........................................................................64
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) –Zone 3 ........................................................................64
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) –Zone 4 ........................................................................65
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) –Zone 5 ........................................................................65
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) –Zone 6 ........................................................................66
Driver Side Leg Assembly (Aluminum: 110779 & Silver PC: 110799) –Zone 7 ........................................................................66
Passenger Side Leg Assembly (Aluminum: 110801 & Silver PC: 110914): Overview...............................................................67
Passenger Side Leg Assembly (Aluminum: 110801 & Silver PC: 110914) –Zone 7.................................................................68
Passenger Side Leg Assembly (Aluminum: 110801 & Silver PC: 110914) –Zone 6.................................................................69
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955): Overview......................................................................70
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955) –Zone 1........................................................................71
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955) –Zone 2........................................................................72
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955) –Zone 3........................................................................72
Driver Side Arm Assembly (Aluminum: 110941 & Silver PC: 110955) –Zone 4........................................................................73
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957) ...............................................................................74
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957) –Zone 1 ................................................................74
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957) –Zone 2 ................................................................75
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957) –Zone 3 ................................................................75
Passenger Side Arm Assembly (Aluminum: 110948 & Silver PC: 110957) –Zone 4 ................................................................76
Crossbeam Assembly: Overview ................................................................................................................................................77
Crossbeam Assembly: Filler Strips .............................................................................................................................................78
Counterweight Components .......................................................................................................................................................79
Hub & Shaft Assembly Overview: 111359 ..................................................................................................................................80
Hub & Shaft Assembly 111359 –Zone 1....................................................................................................................................80
Hub & Shaft Assembly 111359 –Zone 2....................................................................................................................................81
Hub & Shaft Assembly 111359 –Zone 3....................................................................................................................................82
Motor Drive Assembly (60 Hz): Overview...................................................................................................................................83
Motor Drive Assembly (60 Hz): Motor Gearbox 110935 (STDV) or 110967 (575V)...................................................................83
Motor Drive Assembly (60 Hz): Motor Gearbox Cover 110720 ..................................................................................................84
Motor Drive Assembly (60 Hz): Retainer Clips & Washers.........................................................................................................84
Motor Drive Assembly (60 Hz): Slip Ring 111362 ......................................................................................................................85
Motor Drive Assembly (60 Hz): Conduit & Power Cables...........................................................................................................85
Slip Ring to Wire Harness Cable: 111363 ..................................................................................................................................86
LED Assembly: 110944 ..............................................................................................................................................................86
ShineMitt™ Fill Pattern ...............................................................................................................................................................87
ShineMitt™ Fill Replacement......................................................................................................................................................87
Air Cushion Regulator Assembly: (Aluminum: 110906 & Silver PC: 110907) ............................................................................89
Retract Assembly with Photo-Eye Set: (Aluminum: 110805 / Silver PC: 107193) .....................................................................90
Retract Air Panel: 102913...........................................................................................................................................................91

TopWinder®
1MANUL755 Belanger, Inc.® * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Belanger Incorporated® Limited Warranty
LIMITED WARRANTY:
Equipment:
Subject to the limitations stated below, Seller warrants that the Equipment sold hereunder, which is fabricated by Seller,
shall be free from defects in workmanship and material under normal use and service for a period of 1 year plus 30 days
from the date of invoice - CATPumps will be warranted for 2 years from the date of invoice.
Parts:
Subject to the limitations stated below, Seller warrants that the Parts sold hereunder, shall be free from defects in
workmanship and material under normal use and service for a period of 90 days from the date of invoice.
Limitations On All Warranties:
The warranties contained in this Section 13 are subject to the following limitations: (1) they are void if the factory
specifications for operation and maintenance, found in original equipment manuals, and component manuals, are not
followed, or if other than factory authorized erection, alterations or modifications are made to any Parts or Equipment;
(2) defective Parts are warranted to the Purchaser only for repair or replacement through an authorized Purchaser or
Distributor of Seller, or direct with Seller for a period of 13 months from the date of invoice; however, this warranty
excludes all claims for failure resulting from normal wear and tear, improper installation, omission of factory specified
preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God and Purchaser agrees to
submit to and assist Seller or its authorized Purchaser or Distributor in conducting in-warranty inspections of the Goods
including inspection of any Equipment or Parts claimed to be defective by the Purchaser; (3) the cost of providing labor
or repair to replace Equipment and Parts warranted to Purchaser will be included within the warranty only if such claim
is made within 120 days from the date of invoice and then only during normal business hours through an authorized
Purchaser or Distributor of Seller, or direct with Seller, and labor and service provided beyond the labor warranty period
shall be subject to labor charges at the rates established by the local authorized Purchaser or Distributor or direct with
Seller; (4) the warranties shall be void for all Equipment failures and premature Part wear caused by the use of corrosive
chemicals in the wash process, and the following list includes some, but not all, of the particularly corrosive chemicals
that if used in conjunction with Equipment or Parts will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride,
Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide
and Chlorinated Solvents; (5) Seller makes no warranty, express or implied, with respect to the design or operation of
any entire system, in which Seller’s Equipment or Parts sold hereunder are mere components;(6) in no event shall Seller
be liable for any incidental, special, consequential, punitive or exemplary damages resulting from the furnishing,
performance or use of any Goods or services sold pursuant hereto, whether due to a breach of contract, breach of
warranty, negligence orany other claim at law orequity. Seller shall not be liable for any damages of any kind, including,
but not limited to, loss of business; inconvenience, or property damage of any kind; nor for any damages of whatever
nature resulting in any way from the Purchaser’s selection and use of any chemicals not manufactured exclusively by
Seller but used with the purchased Equipment or Parts; or for any service not expressly provided herein related to or
arising from the Equipment or Parts sold. Seller shall not be liable for damages resulting from Purchaser’s use of any
engineering recommendations, sales representations, technical assistance, advice or data other than that information
contained in Belanger manuals; (7) all warranties, express, implied, or statutory, pertaining to the Equipment and Parts
apply to the Purchaser only; are not transferable; are fully set forth herein; and no addition to or modification thereto
shall be binding upon the Seller, unless made in writing and signed by a duly authorized employee of Seller.
No Other Warranties:
THIS LIMITED WARRANTY FOR EQUIPMENT AND PARTS IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR
PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE –SALES ARE EXPRESSLY
DISCLAIMED.
Copyright ©2021 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or
retrieval system, except as may be expressly permitted by the 1976 Copyright Act. Belanger reserves the right to change
or modify the Belanger Inc. Limited warranty without notice.

TopWinder®
2Belanger, Inc. ®* 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL755
Operational Warning
Formulations containing the chemicals listed below are particularly dangerous and should not
be used even at low concentrations:
•Hydrofluoric Acid
•Ammonium Bi-fluoride
•Bromic Acid
•Muriatic Acid
•Sulfonic Acid
•Phosphoric Acid
•Hydrogen Cyanide
•Hydrochloric Acid
•Chlorinated Solvents
Belanger, Inc.®, does not endorse or condone the use of chemicals that are potentially dangerous
to human health, the environment or property. Belanger® recognizes that it is the right and sole
decision of the end user operators of our equipment as to the type and dilution ratio of the
chemicals used in their facilities. We strongly recommend that the end user does not select
products containing any of the chemicals listed above as an ingredient in the wash solutions. The
chemicals listed above are potentially dangerous to human health, and have a detrimental,
deteriorating effect on the equipment and the facility. Be advised that a portion of, or all of your
warranty will be voided if you determine to use any of the chemicals listed above as an ingredient
in the wash solutions in conjunction with your Belanger® automatic car wash equipment:
Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger® Terms and Conditions of
Sales describes the potential limitation of warranty due to your chemical selection:
(4) This warranty shall be void for all equipment failures and premature component wear
caused by the use of corrosive chemicals in the wash process. The following list includes
some, but not all, of the particularly corrosive chemicals that if used in conjunction with
Belanger® equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride, Bromic
Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid,
and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability
for the selection and use of any chemicals listed above;
However, should the end user decide to use formulations containing any of the above ingredients,
the end user should institute a comprehensive training program and implement detailed
operational parameters within their organization for the proper handling and treatment of such
products to minimize the potential dangers involved. Consult your chemical supplier for
assistance in establishing operational guidelines in the use of their products. MSDS (Material
Safety Data Sheet) should be obtained from the chemical supplier before using any chemical
formulation.
CAUTION
During the installation process the installer is responsible for re-tightening ALL
lugs, set screws and terminals located in the electrical panels. Components may
vibrate loose during shipping.

TopWinder®
1MANUL755 Belanger, Inc.® * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Important Safety Information – MUST READ
This section introduces the hazard and safety precautions associated with installing, maintaining or
servicing this product. Before performing any task on this product, read this safety information and the
applicable sections in this manual, where additional hazards and safety precautions for your task may
be found. Electrical shock could occur and cause death or serious injury if these safe service
procedures are not followed.
Safety Symbols and Signal Words
Alert Symbol
This safety alert symbol is used in this manual and on warning labels to alert you to precautions,
which must be followed to prevent potential personal safety hazards. Obey safety directives that
follow this symbol to avoid possible injury or death.
Signal Words
The signal words used in this manual and on warning labels tell you the seriousness of particular
safety hazards. The precautions that follow must be followed to prevent death, injury or damage
to the equipment.
This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN
DEATH OR SERIOUS INJURY
This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR
SERIOUS INJURY
This signal word designates a hazard or unsafe practice which MAY RESULT IN MINOR
INJURY
When used by itself, CAUTION designates a hazard or unsafe practice which MAY RESULT
IN PROPERTY OR EQUIPMENT DAMAGE
Before You Begin
Only trained or authorized individuals knowledgeable in the related procedures should install,
inspect, maintain or service this equipment.
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with
this equipment. If you do not understand the procedure, call a Belanger, Inc.® representative at
248-349-7010. It is imperative to your safety and the safety of others to understand the
procedures before beginning work.

TopWinder®
4Belanger, Inc. ®* 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL755
IMPORTANT Safety Information - MUST READ
Safety Warnings
DISCONNECT THE MAIN POWER SUPPLY AND
DISSIPATE ALL POTENTIALLY HAZARDOUS
ENERGY SOURCES PRIOR TO SERVICING OR
MAINTAINING EQUIPMENT
Belanger® recommends that all workers observe the OSHA (U.S. Department of
Labor Occupational Safety & Health Administration) Lockout / Tagout procedure
to dissipate all potentially hazardous energy sources (i.e. - electrical, mechanical,
hydraulic, pneumatic, chemical, thermal, etc.) prior to performing service or
maintenance on machinery and equipment.
Note: Reference the OSHA standard for the Control of Hazardous Energy (Lockout/Tagout), Title 29
Code of Federal Regulations (CFR) Part 1910.147 and the example provided in 1910.147
Appendix A for practices and procedures necessary to disable machinery or equipment, thereby
preventing the release of hazardous energy while employees perform servicing and maintenance
activities. The standard outlines measures for controlling hazardous energies –electrical,
mechanical, hydraulic, pneumatic, chemical, thermal, and other energy sources.
Note: Reference the OSHA standard 29 CFR 1910.331 to 29 CFR 1910.335 for safe work practices to
protect employees working on electrical circuits and equipment. This section requires workers to
use safe work practices, including lockout and tagging procedures. These provisions apply when
employees are exposed to electrical hazards while working on, near, or with conductors or systems
that use electrical energy.
Note: Both referenced OSHA standards can be found at the following website: http://www.osha.gov/law-
regs.html. Browse to the General Industry tab under the Find an OSHA Standard heading, scroll
down to the link of interest and click on it.
Doing so will prevent unexpected energization, startup, or release of hazardous
energy while maintenance and servicing activities are being performed.

TopWinder®
1MANUL755 Belanger, Inc.® * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Introduction
The Belanger, Inc.® TopWinder® is a component in the SpinLite® line of equipment for a tunnel
system. The Belanger, Inc.® TopWinder® main function is to wash all the top surfaces of a vehicle. It
is designed to operate in only 118-1/2”of tunnel space and is constructed of an aluminum framework
which may also be powder coated in silver.
The TopWinder® utilizes an adjustable counterweight system that allows the customer to fine tune the
cleaning penetration on the vehicle.
A steering dampener, which ensures a smooth and consistent vertical motion while the system is in
operation, is assembled onto each arm. A 2-1/2” bore air cylinder is attached to the Passenger side
arm to retract the cleaning wheel. A Belanger® supplied air panel that utilizes a 3-way solenoid and
an adjustable regulator, feeds air to the retract cylinder.
The TopWinder® is available with two different electrical motors. For 208-230/460 VAC there is a 60Hz
1HP STDV motor or for 575 VAC there is a 60Hz 1HP 575V motor. The TopWinder® also includes a
plastic motor/gearbox cover for protection from water and other contaminants.
The TopWinder® is equipped with ShineMitt™ cleaning material. The construction of this wheel
includes a two-piece aluminum hub and foam cleaning material. The foam cleaning material is durable
and flexible.
A filler Strip Kit is included with the TopWinder®. The plastic Filler Strips snap into the center groove
of each oval aluminum structure, providing the component with a more finished look.
Direction of Travel
Driver Side
Counterweights
and Cover
Air Cushion
Regulator Asy.
Retract/Cushion
Cylinder Asy.
Passenger Side
Photo-Eye Set
ShineMitt™
Cleaning Material
Motor/Gearbox
and Cover

TopWinder®
6Belanger, Inc. ®* 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL755
Introduction
Before You Get Started
Tools needed for installation:
Forklift
Clamps
Hammer drill with 5/8” (15.8 mm) bit
50-foot extension cord
Torque wrench with 1/2" drive
1-1/8” socket with 1/2” drive
Tape measure (25 foot [8 m] or greater)
Safety glasses
Miscellaneous hand tools
Work gloves
Level
Equipment included: Qty
Driver Side Leg Assembly: 110779 / 110799
1
Passenger Side Leg Assembly: 110801 / 110914
1
Driver Side Arm Assembly: 110941 / 110955
1
Passenger Side Arm Assembly: 110948 / 110957
1
Crossover Beam Assembly: 110931 / 110952
1
Filler Strip: 1PLSTC-EX062
70 FT
Hub Assembly: 111359
1
HUB LED Assembly: 110944
1
ShineMitt™: 111060
112
Retract Assembly with Photo Eye Set: 110805 / 107193
(only compatible with Centra Controller)
1
Slip Ring Assembly: 111362
1
Motor/Gearbox Assembly: 110935 / 110937
1
Motor/Gearbox Cover Assembly: 110720
1
Accessory Box: 110939 / 110954
1
Note: Uncrate and inspect shipment for damage, and to verify that all pieces are there. If there is
any damaged equipment, file a claim with the trucking company immediately. Receiving
party is responsible for filing claim with trucking company. Notify your local distributor or
Belanger, Inc.® immediately if shipment is determined damaged or incomplete.

TopWinder®
1MANUL755 Belanger, Inc.® * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Specifications
Requirements
Physical
Tunnel space required
118-1/2”
Unit height
133”
Unit width
150-7/8”
Utility
Electrical
3 phase, 60Hz Motor: 1HP STDV or 1HP 575V
110V for Retract Option
Pneumatic
.3 CFM @ 90 PSI minimum 120 PSI maximum
Water
(1) 3/4” hose @ 4 GPM @ 40 PSI
Output
Physical
Vehicle clearance, height
90”
DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY
EQUIPMENT!
CAUTION
Always wear safety glasses when performing maintenance on any equipment.
CAUTION
It is recommended that a licensed electrician is contracted to perform all electrical installations.
YOUR HYDRAULIC SYSTEM MUST BE CAPABLE OF ADJUSTMENT TO 116 RPM AT
900 PSI (62.1 BAR) WHILE LOADED AGAINST VEHICLE. PLEASE VERIFY YOUR
SYSTEMS CAPABILITY TO MEET THESE SETTING WHILE RUNNING A VEHICLE
PRIOR TO INSTALLING PIECE OF EQUIPMENT
A compressed Air System should be set correctly to support 90 PSI necessary to operate
equipment but should never be set to deliver more than 120 PSI air pressure to the Belanger®
specified equipment.

TopWinder®
8Belanger, Inc. ®* 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL755
Specifications
General Dimensions
150-7/8”
133”
When in Retract
Position
150-7/8”
118-1/2”

TopWinder®
1MANUL755 Belanger, Inc.® * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Installation
Frame Assembly
Layout Arm Assemblies
1) Locate both Arm Assemblies and lay them down in the tunnel in the approximate location
where the TopWinder® will be installed. The driver side Arm has two Bearings one attached
to each side of the Mount Plate, refer to the image below.
2) The Arm Assemblies come with the Filler Strips already installed. Check to make sure the
Filler Strips are secure and are the proper length.
3) The driver side Arm Assembly will also have two conduit fittings attached and the wires for the
Motor/Gearbox and LED will be extending out of the fittings.
Driver Side Arm Assembly
Passenger Side Arm Assembly
Bearing on each side
of the Mount Plate
Filler Strips
Conduit Fitting,
Motor & LED Cables
Conduit Fitting,
Motor & LED Cables

TopWinder®
10 Belanger, Inc. ®* 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL755
Installation
Frame Assembly
Attaching the Crossbeam
1) Locate the Crossbeam. See the image below.
2) Secure the Cross Beam to the arms, as shown below, using 1/2-13 x 1-1/4” bolts and 1/2”
lock washers.
Before completely tightening the Cross Beam, be sure to take a measurement at both
ends of the arms to make sure the frame is square. Once square, tighten all bolts.
3) The Crossbeam Assembly comes with the Filler Strip installed. Check to make sure the
Filler Strips are secure and are the proper length.
Cross Beam
ORIENTATION NOTE: When completely assembled the Spray Nozzles in the Crossbeam will face the Hub.
Secure the Crossbeam to the Arms
Mount to Drive Side
Arm Assembly
Mount to
Passenger Side
Arm Assembly
Spray Nozzle
Openings
Driver Side Arm
Assembly
Passenger Side
Arm Assembly
Spray Nozzle
Openings

TopWinder®
1MANUL755 Belanger, Inc.® * 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]
Installation
Frame Assembly
Attaching the Legs
See the image below to help determine the passenger side leg from the driver side leg.
1) Cut the tie-wrap from the shocks mounted to the driver side and passenger side arms to
access and remove the 5/8 x 3-1/4” Shoulder Bolts. Then remove the shock assemblies. See
the image below.
Shock Mount on
both Legs
Posi-Stop on
both Legs
Non-Driven Pivot
Bearing Mount on
both Legs
Passenger Side Leg
Driver Side Leg
5/8 x 3-1/4”
Shoulder Bolt
Cylinder Pivot Mount on
passenger side ONLY
Arm Assembly
Shock
Assembly

TopWinder®
12 Belanger, Inc. ®* 1001 Doheny Ct. * Northville, MI 48167 * Ph [phone] * Fax [phone]MANUL755
Installation
Frame Assembly
Attaching the Legs
2) Once the two legs have been identified, secure the legs to the arms in the orientation shown
below.
Note: The TopWinder® Arms should be pushed all the way down against the Posi-Stop on each
Leg Assembly.
You may need someone to rotate the end of the legs to get the bolts into place.
Shock Mounts
located here
(typical)
Passenger Side
Arm Assembly
Posi-Stop
Driver Side
Arm Assembly
Secure both legs
to the arms
Driver Side
Leg Asy.
Arm Asy.
Four (4) Bolts:
7/16-14 x 1”
Passenger Side
Arm Asy.
Four (4) Bolts:
7/16-14 x 1”
Leg Asy.
You may have to pivot the legs to access the bolt holes
Note: Four 7/16-14 x 1” bolts are required on
each leg. Be sure to use lock washers on
all bolts.