BENDIXKing AeroPower User manual

AeroPower USB Charging Port
Installation Instructions
Document Number 600840-000055
Last Revised
7 January 2019
Rev
1.0
Sheet1 of 13
AeroPower USB Charging Port
Installation Instructions
For

600840-000055 AeroPower USB Charging Port Installation Instructions
Rev. 1.0
Last Revised: January 7, 2019
Page 2 of 13
AeroPower USB Charging Port
This document is applicable to the BendixKing AeroPower USB Charging Port.
Honeywell International Inc., 9201-B San Mateo Blvd NE, Albuquerque, NM 87113 USA.
Visit us on the web at www.bendixking.com.
Questions? E-mail us at [e-mail].
AeroPower documentation location –dealers.bendixking.com/dealer-portal/login or Honeywell
Tech Pubs at myaerospace.honeywell.com
©2019 Appareo Systems, LLC.
Parts of this document ©2019 BendixKing.
All Rights Reserved.

600840-000055 AeroPower USB Charging Port Installation Instructions
Rev. 1.0
Last Revised: January 7, 2019
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Table of Contents
1. About AeroPower USB Charging Port.................................................................................. 6
1.1. Overview.................................................................................................................. 6
1.2. TSO compliance....................................................................................................... 6
1.3. TSO deviations......................................................................................................... 6
1.4. Environmental qualifications..................................................................................... 6
1.5. Equipment specifications.......................................................................................... 6
1.6. Required tools.......................................................................................................... 7
1.7. Supplied hardware ................................................................................................... 7
1.8. Unpacking/inspection requirements.......................................................................... 7
1.9. Limitations for installation......................................................................................... 7
1.10. Circuit protective device marking.............................................................................. 7
2. Mounting AeroPower USB Charging Port............................................................................. 8
3. Wiring AeroPower USB Charging Port ................................................................................. 9
4. Troubleshooting ..................................................................................................................11
Technical Assistance ................................................................................................................11
Appendix A ...............................................................................................................................12
List of Figures
Figure 1: Mounting location........................................................................................................ 8
Figure 2: Installing AeroPower USB Charging Port .................................................................... 9
Figure 3: Harness .....................................................................................................................10
Figure 4: Back of AeroPower ....................................................................................................10
List of Tables
Table 1: TSO compliance........................................................................................................... 6
Table 2: TSO deviations............................................................................................................. 6
Table 3: Equipment specifications.............................................................................................. 7
Table 4: Required tools.............................................................................................................. 7
Table 5: Supplied hardware ....................................................................................................... 7
Table 6: Pin assignments........................................................................................................... 9
Table 7: DO-160G tests performed...........................................................................................13

600840-000055 AeroPower USB Charging Port Installation Instructions
Rev. 1.0
Last Revised: January 7, 2019
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Record of Revision
Revision
Number
Change Description
Revision Date
Inserted By
1.0
Initial Release
1/7/19
VJMJ

600840-000055 AeroPower USB Charging Port Installation Instructions
Rev. 1.0
Last Revised: January 7, 2019
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Related Documentation
Document Number
Title
600845-000029
AeroPower USB Charging Port Maintenance Manual
FAA AC 43.13-1B
Acceptable Methods, Techniques, and Practices - Aircraft
Inspection and Repair
FAA AC 43.13-2B
Acceptable Methods, Techniques, and Practices - Aircraft
Alterations
FAA TSO-C71
Airborne Static (“DC to DC”) Electrical Power Converter (For
Air Carrier Aircraft)
RTCA DO-160G
Environmental Conditions and Test Procedures for Airborne
Equipment

600840-000055 AeroPower USB Charging Port Installation Instructions
Rev. 1.0
Last Revised: January 7, 2019
Page 6 of 13
1. About AeroPower USB Charging Port
1.1. Overview
AeroPower USB Charging Port is a dual 2.1 amp USB charging hub used to power and charge
electronic devices in the cockpit.
1.2. TSO compliance
AeroPower USB Charging Port is compliant with the following Technical Standard Order:
Reference/Issue
Title
FAA TSO-C71
Airborne Static (“DC to DC”) Electrical Power Converter (For Air
Carrier Aircraft)
Table 1: TSO compliance
1.3. TSO deviations
TSO
Section
Deviation
TSO-C71
Subpart B
Environmental qualification testing was
performed to DO-160G, not DO-60.
Table 2: TSO deviations
1.4. Environmental qualifications
AeroPower is tested to DO-160G. The AeroPower Environmental Qualification form is found in
Appendix A of this document.
1.5. Equipment specifications
Characteristic
Specification
Width
1.848 inches (46.95 mm)
Height
1.848 inches (46.95 mm)
Depth*
1.391 inches (35.32 mm)
AeroPower Unit Weight
0.16 lbs. (.07 kg)
Operational Temperature Range
-20°C to +55°C
Input Voltage Range
10 to 32 VDC
Nominal Current Draw
<25 mA at 14 V and 28 V with no USB connections
0.95 A at 28 V at full output load on both ports
1.9 A at 14 V at full output load on both ports
Power Input
0.7 W with no USB connections
26.25 W max at full output load on both ports

600840-000055 AeroPower USB Charging Port Installation Instructions
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Last Revised: January 7, 2019
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Output Voltage Range
5.0 VDC +/- 0.25 V
Max Current Output
2.5 A per port
Power Output
25 W
*includes mating connector, excludes bend radius
Table 3: Equipment specifications
1.6. Required tools
The following tools are needed for installation of AeroPower.
Tool
Part Number
Used For
1 ¼ inch drill bit
--
Drilling hole in instrument panel
Multimeter
--
Measuring output power and polarity
Crimp tool
0640160201
Power connectors
Table 4: Required tools
1.7. Supplied hardware
Item
Part Number
Quantity
AeroPower Assembly
89000031-001
1
AeroPower Panel Cover
1
Screw
2
Power Connector Receptacle
1
Connector Terminals
2
Table 5: Supplied hardware
1.8. Unpacking/inspection requirements
When unpacking AeroPower, visually inspect for any damage to the unit or missing
components. If damage or missing parts are present, contact BendixKing.
1.9. Limitations for installation
This article meets the minimum performance and quality control standards required by a
technical standard order (TSO). If you are installing this article on or in a specific type or class of
aircraft, you must obtain separate approval for installation.
1.10. Circuit protective device marking
Ensure that the circuit protective device marking is in accordance with AC 43.13-2B, Chapter 2,
Section 207, Sub-Section f., Paragraph (1).

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Last Revised: January 7, 2019
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2. Mounting AeroPower USB Charging Port
NOTE: AeroPower is only compatible with a panel thickness of .040”to .125”.
1. Disconnect aircraft power.
2. Locate an area in the panel to mount AeroPower USB Charging Port. The location must
provide adequate clearance in the front and back of the unit based on the dimensions
given in Table 3.
ATTENTION: Process may result in metal shavings. Ensure that they do not fall behind
the aircraft panel.
3. Drill out a circle in the mounting location with a 1 ¼ inch drill bit using the measurements
in Figure 1. Then, cut the notch in the top of the hole.
Figure 1: Mounting location
4. Place the AeroPower unit behind the panel and align the front of the unit with the hole.
Place the panel cover over the front of the unit and secure with screws.

600840-000055 AeroPower USB Charging Port Installation Instructions
Rev. 1.0
Last Revised: January 7, 2019
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Screw
Panel
Cover Panel
AeroPower
USB Charger
Figure 2: Installing AeroPower USB Charging Port
3. Wiring AeroPower USB Charging Port
The installer must supply 20-24 gauge wiring and install it in accordance with FAA AC 43.13-1B
and AC 43.13-2B. Wire length and routing will vary by installation.
The installer must also supply a circuit protective device for use with AeroPower USB Charging
Port. Use a 2A breaker for 28V aircraft and a 4A breaker for 14V aircraft.
1. Wire AeroPower according to the diagrams below. Provide a service loop.
Pin #
Pin Name
Description
1
Power
10-32 VDC
2
Ground
--
Table 6: Pin assignments

600840-000055 AeroPower USB Charging Port Installation Instructions
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Last Revised: January 7, 2019
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Pin 2:
GROUND
Pin 1:
POWER
Figure 3: Harness
2. Verify input power and polarity.
a. Connect aircraft power and ensure that the breaker is pushed in.
b. On the power harness, place the negative probe of a multimeter on Pin 2 and the
positive probe on Pin 1.
c. Measure the voltage across the two wires using a multimeter. The voltage
reading should be equal to your aircraft power.
d. Disconnect aircraft power.
3. Connect the power receptacle into the header on the back of AeroPower USB Charging
Port.
Figure 4: Back of AeroPower

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4. Connect aircraft power and ensure that the breaker is pushed in.
5. Verify the voltage output of AeroPower before connecting any devices.
4. Troubleshooting
Problem
Troubleshooting Steps
AeroPower is not powering a
device.
Verify that the circuit protective device is functioning
correctly.
Verify that the polarity on the power connector is
correct.
Technical Assistance
For support, please contact BendixKing at [e-mail]

600840-000055 AeroPower USB Charging Port Installation Instructions
Rev. 1.0
Last Revised: January 7, 2019
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Appendix A
Nomenclature: AeroPower USB Charging Port
Part number: 89000031-001
Manufacturer Part number: 153510-000131
TSO number: TSO-C71
Manufacturer: Appareo Systems
Address: 1830 NDSU Research Circle North, Fargo, ND 58102, USA
Conditions
DO-160G
Section
Description of tests conducted
Temperature and Altitude
4.0
Short-Time Operating Low
Temperature
4.5.1
Equipment tested to Category F1.
Operating Low Temperature
4.5.2
Equipment tested to Category F1.
Short-Time Operating High
Temperature
4.5.3
Equipment tested to Category F1.
Operating High Temperature
4.5.4
Equipment tested to Category F1.
In-Flight Loss of Cooling
4.5.5
Equipment identified as Category X, no test
performed.
Altitude
4.6.1
Equipment tested to Category F1.
Decompression
4.6.2
Equipment identified as Category X, no test
performed.
Overpressure
4.6.3
Equipment identified as Category X, no test
performed.
Temperature Variation
5.0
Equipment tested to Category C.
Humidity
6.0
Equipment tested to Category A.
Operational Shocks and Crash
Safety
7.0
Operational Shocks
7.2
Equipment tested to Category B.
11ms duration.
Crash Safety
7.3
Equipment tested to Category B.
Aircraft type: 5R
Vibration
8.0
Fixed Wing Aircraft Standard
Vibration
8.5
Equipment tested to Category S.
Curve M.

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Sine-on-Random for
Category U
8.8.2
Equipment tested to Category U.
Curve G.
Explosive Atmosphere
9.0
Equipment identified as Category X, no test
performed.
Waterproofness
10.0
Equipment identified as Category X, no test
performed.
Fluids Susceptibility
11.0
Equipment identified as Category X, no test
performed.
Sand and Dust
12.0
Equipment identified as Category X, no test
performed.
Fungus Resistance
13.0
Equipment identified as Category X, no test
performed.
Salt Fog
14.0
Equipment identified as Category X, no test
performed.
Magnetic Effect
15.0
Equipment tested to Category Y.
Power Input
16.0
Normal Operating
Conditions (dc)
16.6.1
Equipment tested to Category BXX.
Voltage (average value dc)
16.6.1.1
Equipment tested to Category BXX.
Abnormal Operating
Conditions (dc)
16.6.2
Equipment tested to Category BXX.
Voltage Spike
17.0
Equipment tested to Category B.
Audio Frequency Conducted
Susceptibility
18.0
Equipment tested to Category B.
Induced Signal Susceptibility
19.0
Equipment identified as Category X, no test
performed.
Radio Frequency Susceptibility
20.0
Equipment identified as Category X, no test
performed.
Emission of Radio Frequency
Energy
21.0
Equipment tested to Category B.
Lightning Induced Transient
Susceptibility
22.0
Equipment identified as Category X, no test
performed.
Lightning Direct Effects
23.0
Equipment identified as Category X, no test
performed.
Icing
24.0
Equipment identified as Category X, no test
performed.
Electrostatic Discharge
25.0
Equipment tested to Category A.
Fire, Flammability
26.0
Equipment identified as Category X, no test
performed.
Table 7: DO-160G tests performed