Big Bike Parts 13-250A User manual

Waterproof Audio System
Installation Manual
2300 Pioneer Ave. Rice Lake, WI 54868
Phone: 888-BIG-BIKE 715-234-3336
Fax: 715-234-6872
Email: info@bigbikeparts.com
Website: www.bigbikeparts.com
CONTENTS
1. Introduction ………………………………………………...……………………………………………….2
2. Applications …………………………………………………………………………………………………2
3. Safety Precautions……………………………………………………………………………………….....2
4. Specifications………………………...……………………………………………………………………...2
5. Parts List ….……………………………………………………………………………………………..…..2
6. Select the best location for mounting …………………………………………………………………….2
7. Amplifier Installation……….. ……………………………...…………………………………………….…3
8. Speaker Installation………….…. …………………………………………………………………….……3
9. Amplifier Functional Test ………………………..……………………………………………………….…4
Motorcycle / ATV Specialized Outdoor Audio System
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9. Amplifier Functional Test
We suggest the following product testing procedures to test the amplifier for the first time. The automatic on/off system could help to save
electricity in various situations. The LED light indicates the status of the amplifier. It is only switched on if the amplifier is turned on.
The amplifier would be turned on automatically in the following situations:
1) Connect the audio device (e.g. MP3 player) to the amplifier with the 3.5 mm Stereo Male to Male cord. Turn the volume control towards 10
o’clock position and play any music. The LED light should be switched on and the amplifier should come to life immediately.
2) If the music device is already playing, connecting it to the amplifier should also turn on the amplifier automatically.
The amplifier would be turned off automatically in the following situations:
1) While the music is still playing and the volume is adjusted to the minimal for more than 40 seconds, the amplifier should turn off spontaneously.
2) If the music stops playing while the audio device is still connected to the amplifier, the amplifier would also turn off automatically after 40
seconds.
3) Disconnecting the audio device from the amplifier would turn off the amplifier after 40 seconds.
Item Qty Description
A 1 Amplifier
B 1 Amplifier bracket
C 1 Volume control
D 1 Volume control clamp
E 2 High fidelity speakers
F 2 Brackets (surface mount)
G 2 Clamps (handle bar mount) 1” and 7/8”
H 4 Twin adhesive sticker
I 2 Speaker holders
J 2 Stainless steel brackets
K 2 Pan head, Phillips, type C, 4x15 mm
L 2 Pan head, Phillips, type C, 4x25 mm
M 4 Speaker nuts, 4x7mm
N 6 Pan head, Phillips, type A, 4x12 mm
Model 13-250A, 13-250BK, etc.
Item Qty Description
O 2 Truss head, Phillips, type C, M4x8 mm
P 2
Hex nuts 4.85x3.8 mm
Q 2 Lock washers 6.3x10 mm
R 2 Lock washers 5.8x10 mm
S 4 Flat washers 6.3x10 mm
T 2 Square head bolts, 4.85x10 mm
U 2 Hex point, typeA, 6.3x19 mm
V 2 Truss head, Phillips, type B, 4x13 mm, spare for plastic mount.
W 3 C-ring EPDM gasket, 50Lx15Wx1.5H mm
X 3 C-ring EPDM gasket, 82Lx15Wx1.5H mm
Y 1 Volume control, Pan head, Phillips, type C, 4x25 mm
Z 2 Washer 4 x 9.5 x 0.8 mm
ZZ 2 Hook and Loop
ZA 2 Nylon spacer
3) Mirror side:
1. Select mounting bracket I and J from the package and disassemble the side mirror.
2. Select the appropriate mounting style of the bracket. To position the speakers at a
higher level see diagram A; to position the speakers at a lower level see diagram B.
3. Hold the speaker in position and secure the mounting to the holder with a screw
(4×15 mm) and a nut.
4. Screw the holder to the stainless steel bracket with a 4×6 mm screw
and adjust the angle.
5. Reassemble the side mirror on the stainless steel bracket as shown.
6. Secure a tight mount to prevent detachment of the bracket or the mirror.
7. Adjust the final projecting angle of the speaker.
8. Check for any loose screws and nuts.
A
B

4. Specifications
13-250A, 13-250BK, etc.
2 Channel 40 watts waterproof outdoor Class D Amplifier for iPod / MP3 / portable CD players or most satellite radio systems
Two high fidelity speakers including 3 different mounting styles
Waterproof and corrosion-proof amplifier case with mounting bracket
Waterproof volume control with 6 ft cable and 3.5mm mini plug
Protection :Thermal and short circuit protection and auto recovery feature
Automatically turns on power and automatically turns off power (30 - 50 seconds)
Amplifier : IP68 rating / CE certificate / E-Mark / RoHS conformed
Speaker : IP65 rating / IEC-268-5 (100 hrs tested) / RoHS conformed
AUX-IN 3.5 mm jack with rubber cover
Frequency response : 20 Hz – 20000 Hz
Impedance : 4 ohms
Output power : 20W/Channel 4 ohm load from 12V DC; 30W/Channel 4 ohm load from 24V DC
Power supply : From 10V - 26V DC
SNR : 98 dB / 12V;102 dB / 24V
5. Parts List
Please check the parts and their quantity before installing your audio system. Contact your local dealer if anything is missing as soon as possible.
1. Introduction
Our Waterproof Audio System provides everything required to setup a complete audio system. It is specially designed to provide the maximum
outdoor music entertaining experience to the users. It offers high quality music experiences and 3 different user-friendly means of installation. The
audio system can be installed on a variety of vehicles, including motorcycles, ATV, UTV, most watercraft and scooters. The amplifier has an auto
on/off system to help save power and has a protective thermal fuse device to protect both amplifier and speakers from short circuiting. It is
compatible with audio devices that have an AUX-IN 3.5mm jack and the system is highly adapted to condition changes in the environment, including
humidity and temperature. Complete with waterproof accessories, the amplifier and speakers carry IP 68 rating and IP 65 rating respectively.
2. Applications
Our Waterproof Audio System is built to withstand tough challenges in different outdoor / marine environments. They can be installed at locations
with high humidity and high chance of water splashes. Vehicles suitable for installation include:
Motorcycle
Snowmobile
Utility Task Vehicle (UTV)
All Terrain Vehicle (ATV)
3
3. Safety Precautions
Read the manual before installation. It contains important information for all users.
Turn off the main electricity supply before beginning the installation.
For electric drill, ensure it is connected to the ground properly and the area is free of any liquid.
If any problem occurs during the installation, please contact your local dealer for advice before proceeding.
7. Amplifier Installation
Read the following instructions carefully before proceeding. If you are unfamiliar with wiring electronic devices, consult your local dealer or contract
professionals. False wiring could damage the amplifier and the rest of audio system. Hook and Loop has been included for tight fitments when the
‘U’ mount bracket will not fit.
Figure 3. Amplifier and volume control installation quick guide.
Select a stable and sturdy surface before beginning the process. Mount the amplifier unit as illustrated in the diagram (left). For reference to
volume control installation, please see right diagram. Ensure the right parts are used during installation. For the parts list, please see Parts List.
Test the audio system by playing music from your audio device. If the green light comes on then rotate the volume control knob to adjust the
volume. Contact your local dealer if the system fails to function.
Figure 4. Wiring diagram of 13-250A, 13-250BK, etc.
1. Red wire - Audio amplifier power (+). Connect the red wire directly to a positive
(+) power source.
2. Black wire - Audio amplifier ground (-). Connect black wire to a negative (-)
source.
3. Grey wire - Connect the grey wire to the positive (+) terminal of the right speaker.
4. Grey/White wire - Connect the grey/white wire to the negative (-) terminal of the
right speaker.
5. White wire - Connect the white wire to the positive (+) terminal of the left speaker.
6. White/Black wire - Connect the white/black wire to the negative (-) terminal of the
left speaker.
7. Black cord - Connect amplifier and volume control through a black 3.5mm mini
plug waterproof cord and then you will need to connect an audio cord(not supplied)
from the volume control to an iPod/MP3/CD player/Phone/ Satellite Radio System.
Recreational Vehicle (RV)
Personal Watercraft (PWC)
Golf Cart
Boats / Yachts
6. Select the best location for mounting
Be aware that our Waterproof Audio System can adapt different mounting styles and each follows a separate set of installation instructions. The
high fidelity speakers are designed to stand on top of a strong surface. All speakers are intended to be installed into a sturdy surface/panel. The
surface/panel you select should have the appropriate strength to hold the unit firmly in place after installation. Apart from the strength, consider
the effects of shock, vibration, shear pressure and movement in different directions have on the mounting surface/panel. If the surface is not
sturdy enough, the housing may be dislocated from its original position and it may be damaged. If you are uncertain about the location of your
choice, contact the local dealer for advice.
1) Standard Flat Surface:
1. Mount plastic bracket F on the chosen flat surface with the screws (4×12 mm) provided
in the package.
2. Hold the speaker in position and secure the mount with a screw (4×15 mm) and a nut.
3. Adjust the projecting angle of the speaker and tighten any loose screws.
2
) Handle bar:
1. Select mounting clamp G from the package.
2. Peel one side of twin adhesive stickers H and adhere it to the surface of the speaker mount.
3. Place the speaker in the correct position so the screw hole of the speaker in line with the
mounting hole of the clamp and secure the installation with a screw (4×15 mm) and a nut.
4. Clamp the speaker mount around the handle bar.
5. For one-inch handlebar, fold the C-ring gasket X (see parts list) around the handlebar; for 7/8
inch handlebar, place an additional C-ring gasket W inside C-ring X to achieve a tight mounting.
6. Slide the C-ring into the speaker mount. This will absorb shockwaves from motorcycle.
7. Tighten the clamp around the handlebar with a screw (4×25 mm), a nut and a nylon spacer in
between. The nylon spacer is designed to absorb vibration and shockwaves. It reduces the
chance of the clamp breaking.
8. Adjust the projecting angle of the speaker and tighten any loose screws.
8. Speaker Installation
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