Bin Master C-100-R User manual

925-0389 rev A 7/16/2020
Model C-100-R
Modbus Console
OPERATORS MANUAL
Please read thoroughly before installation and operation.
Division of Garner Industries
7201 North 98
th
Street
Lincoln, NE 68507-9741
[phone]

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TABLE OF CONTENTS
SAFETY SUMMARY…………………………………….………………………………………………………..…4
1.0 INTRODUCTION……..…………………………………………………………………………………………5
2.0 SPECIFICATIONS……………………………………………………………………………………………...5
3.0 INSTALLATION………………………………………………………………………………………….……...7
3.1 Mounting…………....………………………………………………………………………………….7
3.2 Connections and Wiring……………………………………………………………………..............9
3.3 RS-485 Network Requirements……………………………………………………………….……12
3.4 Lightning/Surge Protection…………………………………………………….……………….......14
3.5 Wiring Diagram…………………………………………………………………...………………….15
4.0 OPERATION and SETUP….……………………..………………………………………………………….16
4.1 Keypad………………………………………………………………………………..………………16
4.2 Menu System………………………………………………….……………………………………..16
4.3 Messaging System……………………………………………………………………………..……24
5.0 WARRANTY AND SERVICE…………….…………………..……………………………………………....25
5.1 Limited Warranty……………………………………………………………………………………..25
5.2 Technical Support, Customer Service and Repair……………………………………………….25
6.0 DISPOSAL……………………………………………………………………………………………………..26

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Safety Summary
Review the following safety precautions to avoid injury and prevent damage to the equipment.
The product should be installed, commissioned, and maintained by qualified and authorized personnel only.
Install according to installation instructions and comply with all national and local codes.
Use electrical wire that is sized and rated for the maximum voltage and current of the application.
Insure that the enclosure cover is in place and secured tightly during normal operation.
In potentially wet environments thoroughly seal all conduit entries.
If this product is used in a manner not specified by the manufacturer the safety protection could be
compromised.
Safety Terms and Symbols
WARNING: Warning statements identify conditions or practices that could result in injury or loss
of life. Risk of electrical shock.
CAUTION: Caution statements identify conditions or practices that could result in damage to this
product or other property.
FCC Compliance
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be required
to correct the interference at his own expense.

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1.0 Introduction
The BinMaster Model C-100-R is a compact control console for a network of BinMaster Modbus/RTU
sensors. It can control from 1 to 120 Modbus sensors with a few keystrokes or automatically by use of an
interval timer or external start input signal. It has a 4-20mA current output that, in conjunction with the
external start input, provides for a traditional interface to a PLC (programmable logic controller) or DCS
(distributed control system) system. The console was designed with a NEMA 4X rating, thus if it is properly
installed it will be protected from windblown dust and rain. Vessel configuration is quick and easy with a
simple and intuitive user-interface, configurable in either the English or Spanish languages. Measurement
formats can be displayed as headroom percentage, headroom height, headroom weight, product
percentage, product height and product weight. Vessel configuration and user settings are stored in non-
volatile memory and will be retained during a power failure.
The Model C-100-R can interface with up to five BinMaster C-50 Expansion consoles on a dedicated RS-
485 network. The Model C-50 is for interfacing the Modbus sensor system to a PLC or DCS system. Each
Model C-50 expansion console supports up to 6 analog I/O cards, each with 4 ports, for a total of 24 analog
I/O ports per C-50. With five C-50’s each Modbus sensor can have its own I/O port. Each input can be
used for externally starting a measurement and each output provides for a 4-20mA current output of the
last measurement. For more information on the Model C-50, contact one of BinMaster’s application
specialists or go to www.binmaster.com.
2.0 Specifications
Power Requirements
Isolated 24VDC or 16-24VAC source with 2W (0.085A) minimum output.
A quality earth connection is also required on the power terminal. Although this is not needed for
power or normal operations, it is required for proper protection from lightning and other electrical
surges.
SB-485 Port
RS-485 at 9600 or 19,200 bps using Modbus/RTU and supporting 1 to 120 Modbus sensors on up
to 4,000 feet of a quality twisted-pair shielded cable.
EX-485 Port
RS-485 at 19,200 bps using a proprietary half duplex protocol to communicate to BinMaster Model
C-50 expansion consoles on up to 4,000 feet of a quality twisted-pair shielded cable.
External Start Input
Continuous monitoring for a dry contact closure to initiate a measurement with a response time of
less than 1 sec.
4-20mA Current Output
Continuous 4 – 20mA current output with 16 bits of resolution into a maximum loop resistance of
620Ω. If weight calculations are DISABLED, the output level is relative to the last measurement of
a user-assigned vessel and its entered height. If weight calculations are ENABLED, the output
level is relative to the calculated weight of a user-assigned vessel and all its entered parameters.
An error condition (did not drop, bob stuck or communications error) can also be presented at this
output with a user-selectable value of either 2mA or 22mA.

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Interval Timer for Automatic Measurements
Any number of sensors on the network can be configured for an automatic measurement with a
time between measurements ranging from 0 seconds (continuous) to 49 minutes and 59 seconds
in 1 second increments.
Vessel Parameters
Vessel Height in feet: 1.00 to 299.99 in 0.01 increments
Vessel Height in meters: 0.30 to 89.99 in 0.01 increments
Body Height in feet: 1.00 to 299.99 in 0.01 increments
Body Height in meters: 0.30 to 89.99 in 0.01 increments
Body Radius/Width in feet: 0.10 to 59.99 in 0.01 increments
Body Radius/Width in meters: 0.10 to 19.99 in 0.01 increments
Hopper Height in feet: 0.10 to 29.99 in 0.01 increments
Hopper Height in meters: 0.10 to 8.99 in 0.01 increments
Outlet Radius/Width in feet: 0.10 to 8.99 in 0.01 increments
Outlet Radius/Width in meters: 0.10 to 2.99 in 0.01 increments
Sensor Offset in feet: -99.99 to 99.99 in 0.01 increments
Sensor Offset in meters: -29.99 to 29.99 in 0.01 increments
Product Density in lb/cu ft: 1.00 to 199.99 in 0.01 increments
Product Density in kg/cu m: 16.00 to 3,999.99 in 0.01 increments
Displayed Measurement Accuracy
Headroom Height: +/-0.01 of reading plus the accuracy of the sensor.
Product Height: +/-0.01 of reading plus the accuracy of the sensor plus the
accuracy of the entered vessel’s height.
Volume / Weight: +/-0.01 of reading plus the accuracy of the sensor plus the
accuracy of all entered vessel parameters.
4-20mA Output Accuracy
Headroom Height: +/-0.16% plus the accuracy of the sensor.
Product Height: +/-0.16% plus the accuracy of the sensor plus the accuracy of the
entered vessel’s height.
Volume / Weight: +/-0.16% plus the accuracy of the sensor plus the accuracy of all
entered vessel parameters.
Ambient Temperature
Storage: -4°to 158°Fahrenheit (-20°to 70°Celsius)
Operating: -4°to 158°Fahrenheit (-20°to 70°Celsius)

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Physical
Dimensions: 6.5 x 6.3 x 3.5 inches (166 x 160 x 89 mm)
Weight: 1.5 lb (0.7 kg)
Enclosure: Polycarbonate, light industrial gray.
Ingress Protection Rating NEMA Type 4x
3.0 Installation
3.1 Mounting
When locating a position to mount the C-100-R control console, make sure to allow for adequate air flow
around the unit and do not place it near any equipment that produces excessive heat. If the ambient
temperature of the C-100-R is going to exceed 122°F (50°C), consider using a fan of some type to circulate
the air. Allowing for good air flow around the C-100-R will prolong the life of the unit. Also, to prolong the
life of the unit’s enclosure and front panel, avoid a location that would place it in direct and constant sunlight.

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3.1.1 Screw Mount
There are three screw holes that can be used for mounting the C-100-R control console as shown in the
diagram below. You will need one #8 wood screw at least 3/8” long and two #8 wood screws at least 5/8”
long.
1. Locate, drill a hole for and screw the 3/8” long screw into the mounting board/plate, leaving the
head of the screw out about 1/8”.
2. Hang the console with the one screw by the center mounting tab.
3. Remove the lower wiring cabinet cover and mark the locations for the two lower mounting screws
with a pencil or awl.
4. Remove the console and drill holes for the two lower mounting screws.
5. Hang the console again by the center mounting tab and fasten in place with the two lower mounting
screws.

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3.2 Connections and Wiring
A minimum configuration will require a three-wire power connection and a three-wire RS-485 connection to
the sensor network. Optionally, there may be a two-wire 4-20mA connection, a two-wire external start
connection and another three-wire RS-485 connection for the Expansion network.
All wiring is fed through water-tight cordgrips and connected inside the lower wiring cabinet to pluggable
terminal blocks mounted on the printed circuit board. Remove the two screws on the lower wiring cabinet
cover to gain access to the terminal blocks. When wiring is complete, be sure that the lid is properly
fastened down for a water and dust-tight seal. Never remove or unscrew the nameplate lid with the keypad
and LCD window.
There are a total of five terminal blocks but only four cordgrip/entry points inside the wiring cabinet. It is
recommended that if all terminal blocks are being used, that the 4-20mA Output (CN3) and the External
Start Input (CN4) share the same cordgrip/entry point.
All five terminal blocks are capable of supporting 22 to 12 AWG size wires. Be sure to use the appropriate
wire gauge/size for the connections and follow all national and local codes concerning this installation.
3.2.1 Power Connection
The power connection (CN8) is a three wire terminal block located on the far right. Two terminal screws
marked 16-24V are for connecting to a 24VDC or 16-24VAC source, isolated from earth ground. See
section 2.0 Specifications for power source requirements. Due to the low power requirements of this
console, a 16 or 18 AWG wire would be sufficient for these two power connections.
The terminal screw marked with the symbol should be connected to a quality earth for proper protection
from lightning and other electrical surges induced in an industrial environment. It is recommended to use
a 16 AWG wire or larger for the earth connection and connect it to the closest possible source to earth.
All three connections at CN8 are required for proper operation and protection of the console.

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3.2.2 SB-485 for Sensor Bus
The SB-485 connection (CN7) is a three wire terminal block located near the center of the printed circuit
board and is for connection to the RS-485 sensor bus/network. Two terminal screws marked + and – should
be connected to the positive and negative wires of the sensor network cable. The third terminal screw
marked SH should be connected to the shield of the sensor network cable. Do NOT connect the shield to
earth.
A good quality twisted-pair shielded cable should be used for the sensor network. The cable should connect
to each device on the network in a daisy-chain fashion. Branch lines or splits are not recommended. The
maximum length of the cable should be 4,000 feet or 1,220 meters.
The C-100-R control console has permanent biasing resistors for the sensor network, so remove or un-
switch any other bias resistors on all other devices connected to this network.
Devices located at the ends of the sensor network must be properly terminated. For the two devices located
at the ends, switch in their NTR or termination resistor. The C-100-R control console can be located
anywhere along the network and has a software menu for switching it’s termination in or out of circuit.
3.2.3 EX-485 for Expansion Bus
The EX-485 connection (CN6) is a three wire terminal block located near the center of the printed circuit
board and is for connection to the Expansion RS-485 network. Two terminal screws marked + and – should
be connected to the positive and negative wires of the RS-485 network cable. The third terminal screw
marked SH should be connected to the shield of the RS-485 network cable. Do NOT connect the shield to
earth.

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These three connections at this terminal block are optional and only needed when connecting BinMaster
C-50 expansion units to the system.
A good quality twisted-pair shielded cable should be used for the RS-485 network. The cable should
connect to each device on the network in a daisy-chain fashion. Branch lines or splits are not
recommended. The maximum length of the cable should be 4,000 feet or 1,220 meters.
This port has built-in line biasing and termination.
3.2.4 External Start Input
The External Start connection (CN4) is a two wire terminal block located towards the left of the printed
circuit board. It is identified with CN4 and an open switch symbol. These two terminal screws are polarity
independent and are intended only for a dry contact closure, such as a relay output from a PLC or a
pushbutton switch. This connection does not source or sink any negligible amount of current so a quality
twisted-pair cable of 20 to 22 AWG wiring is sufficient. A shielded cable is not required; however, if one is
used leave the shield un-connected at the console.
The External Start connection is optional and only needed when a PLC/DCS or remote pushbutton switch
is needed to initiate a measurement. This input can only trigger one sensor but can be assigned to any
one on the network. This input is negative edge-triggered, meaning the dry contact must be cycled open
and then closed again to initiate a new measurement.

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3.2.5 4-20mA Output
The 4-20mA Output connection (CN3) is a two wire terminal block located on the far left of the printed circuit
board. It is identified with CN3 and labeled with 4-20. The two terminal screws marked + and – should be
connected to the proper positive and negative wires of the load. This output is powered and capable of
driving up to a 620Ωloop. Depending on the distance this wiring must go, a quality twisted-pair cable of
18 to 22 AWG wiring is sufficient. A shielded cable is not required; however, if one is used leave it un-
connected at the console.
The 4-20mA Output connection is optional and only needed when a 4-20mA output is needed to feed a
PLC or DCS system of the last measurement taken. This output can only represent one sensor
measurement but can be assigned to any sensor on the network.
3.3 RS-485 Network Requirements
Both the sensor bus (SB-485) and the Expansion bus (EX-485) use RS-485 wiring and data signaling
techniques and must meet certain criteria for reliable operation. If these criteria are not met,
communications errors will most likely occur and result in failed measurements. Troubleshooting
communications errors can be expensive and time consuming, so BinMaster strongly encourages you to
take adequate time in understanding and installing the RS-485 networks and to use quality cabling and
connection techniques.
Summary of RS-485 requirements for BinMaster products:
•All devices must be wired or connected in a daisy-chain fashion.
•Use a quality twisted-pair cable with shield.
•Maintain correct polarity between all devices wired to the network cable.
•The two ends of the network cable must be terminated.
•Biasing must be applied in only one place anywhere along the cable or network.
•All devices on the network must support and be configured for the same protocol.

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Wiring
All devices on an RS-485 network must be connected directly to the network cable with no splits,
taps or branch lines. The overall length of the cable must not exceed 4,000 feet or about 1,220
meters. Use a quality twisted-pair cable with shield and connect as per the wiring diagram in
section 3.5. Observe the polarity of the wiring between all devices on the network, making sure
that the wire connected to the + terminal at the C-100-R control console is also connected to the
+ terminal on all other devices. Likewise, make sure that the wires connected to the – and SH
terminals at the C-100-R control console are also connected to the – and SH terminals,
respectively, on all other devices. Do not connect the wires or shield to anything other than that
specified.
Termination
All RS-485 networks must be terminated at both ends with a 120Ωresistor for proper operation
and reliability. Normally this is done by the two devices connected at the very ends of the
network cable. On some devices the termination is set ON or OFF by a slide switch labeled
“NTR” and on other devices this may be set IN or OUT of circuit through a software menu.
The C-100-R console uses a software menu titled “SB-485 Termination” for switching the
termination resistor IN or OUT on the SB-485 port. For the EX-485 port, the C-100-R console
has the termination resistor permanently switched in and therefore the C-100-R console must be
located at one end of the network. Refer to the manual of the other devices for instructions on
how to switch their termination.
Bias Resistors
All RS-485 networks must have bias resistors installed or switched in for proper operation and
reliability. This must be done at only one device but anywhere along the network cable.
The C-100-R control console has bias resistors permanently switched in for both the SB-485 port
and the EX-485 port, so for all other devices connected to either of these networks make sure
that the bias resistors are turned OFF or switched OUT of circuit. Refer to the manual of these
other devices for instructions on how to do so.
Protocol / Baud Rate
All devices on an RS-485 network must be configured to use the same protocol and baud rate.
This console supports three BinMaster sensors on the SB-485: the SmartSonic, the NCR-80 and
the GWR-2000. NCR-80 and GWR-2000’s can be mixed on the sensor bus, but the SmartSonic
must stand alone. Selecting the appropriate sensor type will set the baud rate to be used for all
sensors.

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3.4 Lightning/Surge Protection
All electronic devices connected to a large wired network are susceptible to damage from lightning and
other sources of electrical surges. Both the power source and an RS-485 network are a means for
electrical surges to enter the C-100-R control console and do damage. Although some level of protection
from electrical surges is built into the C-100-R control console, there are options to further protecting your
investment.
1. As recommended for the power connection at CN8, use an isolated power source and verify that
the output is NOT grounded or referenced to earth. Make sure that all devices connected to
either the sensor network or Expansion network uses a separate power source.
2. Be sure to connect the terminal at CN8 marked to a good quality earth using a 16 AWG size
wire or larger. This wire should be as short as possible to earth with no sharp bends or loops in
the wiring.
3. Use additional external lightning/surge arrestors on the RS-485 networks. This is very critical of
large outdoor networks that are high off the ground. Place 1 to 3 surge arrestors on the RS-485
network evenly spaced apart, following the manufacturer’s installation instructions and using a
good quality connection to earth.
4. Consider using BinMaster wireless solutions that not only greatly protect your investment from
lightning but can reduce installation time and eliminate the need for running long lengths of RS-
485 cable. Call BinMaster and speak with one of our applications specialist for more information
on our wireless solutions.

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3.5 Wiring Diagram

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4.0 Operation and Setup
The C-100-R control console is controlled and operated using a 6-button icon-based keypad and a simple
intuitive text-based menu system. The menu system is user-selectable in either the English or Spanish
languages.
4.1 Keypad
The keypad consists of 6 membrane style keys appearing as shown to the right.
Four of them are labeled with left, right, up and down arrow keys and are used for
navigating menu selection bars and character cursors.
Another key is labeled with a (cross out) for cancel or escape and is generally used
to stop an action or to exit a screen without taking action.
The final key is labeled with a (check mark) for Ok and is generally used to accept
the current selection and/or to advance to the next screen.
Most operations will simply require a single press and release of a key; however some
operations may benefit from a key being held. For instance, holding the up or down
arrow keys will allow the user to continuously scroll through long lists of vessel
measurements. In some menus, the left and right arrow keys serve as a page up and page down key for
faster navigation through long lists. Also, in some menus with long lists, you can press the left and up arrow
keys simultaneously for a jump to the top of the list and pressing the right and down arrow keys
simultaneously for a jump to the bottom of the list.
4.2 Menu System
Each menu and/or screen maintains a common format for ease of understanding and use. The example
screen below shows a few of the common items found on most screens.
Scroll Up Indicator
Scroll Down Indicator
Selection Bar
Menu/Title Bar
Setting Indicator
The Menu/Title Bar will always be present at the top and identify the current menu or screen to the user.
Below that will be up to three lines of text or selection items, depending on the current menu or screen.
The Selection Bar is repositioned vertically with the / keys and is used for making a selection in a menu.
Normally a selection isn’t accepted until the key is pressed.
The Setting Indicator, displayed as a check mark towards the left of the screen, is used in various places
under the Setup Menu to indicate current or active settings.

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The Scroll Up and Down Indicators, displayed as little up and down arrows towards the right of the screen,
will be present when more selections or information is available off screen. The Scroll Up Indicator will be
present when the user can scroll up to obtain more selections or information and the Scroll Down Indicator
will be present when the user can scroll down to obtain more selections or information.
Navigating through the menu system is straight-forward, position the selection bar on the desired menu or
selection item and press the key. To go back a menu or escape from the current screen, press the
key. The menu system is structured as shown in the following diagram.
Main Menu Measure/View
Setup Sensor Type
SB-485 Termination
Auto Add/Remove
Add/Remove
Unit of Measure
C-50 Setup
I/O Assignment
4-20mA Output
4-20mA Error
Interval Timer
Access Code
Language/Idioma
Vessel Setup
Weight Calculations
Measurement Format
Measure All
001
Info/About
Capacity
Headroom
Product
002 Capacity
Headroom
Product
more... up to 120
Measurement Type

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4.2.1 Main Menu
The Main menu has two selections: Measure/View and Setup. Select Measure/View if you want to take
an immediate measurement or view the results of the last automated measurement. Select Setup if you
need to change user display preferences, setup vessel parameters, sensor network settings or configure
the Expansion network. The main menu is at the top of the menu system, so pressing the key here will
have no effect.
4.2.2 Measure/View
The Measure/View menu provides a full listing of all the last measurement
results and a means to initiate a measurement. It will always have at least
two selections. The first selection will always be Measure All and selecting
it will immediately start a measurement process on all configured sensors.
The second selection and any following selections will contain the last
measurement data next to its associated sensor address. Note that sensors
are identified by their address and are always displayed with three digits ranging from 001 to 120. Selecting
any of the measurement data will bring up the details screen for that sensor. If there is only one sensor
configured on the network, then there will only be two selections in this menu. If you have multiple sensors
configured, then you can scroll through this menu to see them all. The title bar will also indicate whether
the measurement data is of the headroom (Hdrm) or of the product (Prod), as set under Measurement
Format. Note that ‘headroom’ refers to the upper empty space in the tank and ‘product’ refers to the lower
filled space.
The details screen displays additional data for a particular sensor and
provides a means to take a measurement with that particular sensor by
pressing the key. Use the / keys to cycle through all the data
(capacity, headroom and product) for the selected vessel and sensor. In
each mode, the percentage and height are displayed, as is volume or weight
if weight calculations are enabled. If the vertical scroll indicators are
present, the operator can scroll to other sensor measurement results.
The accuracy of these readings is dependent on both the sensor reading and the vessel parameters entered
into Vessel Setup.
4.2.3 Setup
The Setup menu has selections for setting user preferences, configuring the sensor network, the Expansion
network and defining sensors and associated vessels. All settings and configurations made will be retained
during a loss of power.
Sensor Type
This is a menu for selecting the type of sensor installed or in use on the sensor bus/network (SB-
485), the operator can choose NCR-80/GWR-2000 or SmartSonic. The default setting is NCR-
80/GWR-2000.
All devices on the sensor network must be configured to use the same baud rate, data bits, parity
and stop bits. The NCR-80 and GWR-2000 requires 9600 baud, 8 data bits, no parity and 1 stop
bit. The SmartSonic requires 19,200 baud, 8 data bits, no parity and 1 stop bit. The sensor type
must be configured prior to running Auto Add/Remove or any measurement process.

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SB-485 Termination
This is a menu for setting whether the sensor bus termination is switched In or Out of the network.
If the console is the final device connected at either end of the sensor network choose In, otherwise
choose Out. The default setting is In. The termination should be set prior to running Auto
Add/Remove or any measurement process.
Auto Add/Remove
This is a process the operator can choose to let the console automatically scan and detect any
sensors on the network. After selecting Auto Add/Remove, it will begin searching for sensors
currently connected to the network, adding or removing them from the working list. If there are
existing enabled, a confirmation screen will appear to make sure you want to re-scan for new and
removed sensors. Press to cancel or to confirm. The operator can choose to let it scan all
the way to 120 or stop it once they feel it has found them all.
Since this process uses Modbus/RTU communications, make sure that Sensor Type and SB-485
Termination have previously been set.
Add/Remove
This is a menu that allows the operator to manually add or remove sensors to the console’s working
list. Use the , and keys to select and accept one or more sensor addresses from the list to
be configured for use. After all desired addresses are assigned, use the key to exit.
Unit of Measure
This is a menu for selecting the measurement unit used for entering vessel dimensions and product
density in Vessel Setup. It also determines the unit used for readings when Measurement Format
is set for Height or Cubic Unit. If weight calculations are enabled, your two choices are U.S. (lb, ft)
or Metric (kg, m) with the default being U.S. (lb, ft). If weight calculations are disabled, your two
choices are Foot (ft) or Meter (m) with the default being Foot (ft).
Changing this setting will convert all stored vessel parameters from one system to the other.
Weight Calculations
This is a menu for enabling or disabling volume and weight calculations. The default is disabled.
By enabling weight calculations, the operator will be able to view measurement results as a volume
or weight in various units. The option to disable this feature is provided due to the complexity of
entering vessel parameters that may not be needed on some systems.
This setting will have an effect on the following:
1. The amount of data to be entered under Setup > Vessel Setup.
2. Selections available under Setup > Measurement Format.
3. Data presented under Measure/View.
4. Data represented by the 4-20mA output.
Vessel Setup
This is a menu for entering the vessel parameters associated with the sensor addresses previously
configured in Add/Remove or Auto Add/Remove. Defining vessels accurately is critical in obtaining
accurate measurement data of weight or product height.
If weight calculations are disabled, this is simply for setting the overall height of the vessel, sensor
offset and maximum drop. The first screen is for selecting the vessel(s) to be configured, the

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second screen is for entering the vessel height of the selected vessel(s), the third screen is for
setting a headroom offset and the fourth for setting maximum drop distance.
Vessel Selection – This is for selecting which vessel or vessels to configure parameters
for, choose either Set All or one particular vessel. If all vessels are to be the same or
similar use Set All, otherwise configure one at a time.
Vessel Height – For setting the overall height of the vessel.
Sensor Offset – For setting the offset or distance between the sensor and the full mark. A
positive value places the sensor below the full mark or down in the tank. A negative value
places the sensor above the full mark or up outside the tank.
If weight calculations are enabled, this is a multi-page menu for entering vessel parameters and
product density required in calculating weight. Following is a listing of the different Vessel Setup
pages and a process flowchart.
Vessel Selection – See description above.
Vessel Shape – For setting the shape of the previously selected vessel(s), choose between
circular or rectangular.
Body Height – For setting the height of the vessel’s body. Note that this is just the main
body of the vessel and not the overall height.
Body Radius – For setting the radius of a circular vessel’s body.
Body Width 1 & Body Width 2 – For setting the two widths of a rectangular vessel’s body.
Hopper Present – Choose between Yes or No on whether a hopper is present.
Hopper Height – For setting the height of the hopper, if it exists.
Outlet Radius – For setting the radius of a circular hopper’s outlet, if a hopper exists.
Outlet Width 1 & Outlet Width 2 – For setting the two widths of a rectangular hopper’s
outlet, if a hopper exists.
Sensor Offset – See description above.
Product Density – For setting the weight density of the product or contents of the vessel.